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16        Troubleshooting

5.2    Understanding Error Codes

When an error code appears on the front panel, refer to the following chart for a definition and possible remedy for the situation.

Error Code

Reason

Self-diagnostic / Action

E003

Ignition failure

Ensure that the main gas supply valve is open.

 

E004

False flame detection

Ensure that the electrical cord is properly grounded.

 

E012

Flame loss

Clean the intake air filter. See page 

 

13.

Ensure that the electrical cord is properly grounded.

 

E016

Overheating of heat exchanger

Turn off the system for at least 30 minutes, and then restart it.

 

Clean the cold water inlet filter. See page 

 

12.

Flush the heat exchanger. See page 

 

11.

E030

Exhaust overheating (the water heater shuts 

down when the flue temperature exceeds 

149°F (65°C)

Turn off the system for at least 30 minutes, and then restart it.

 

Clean the cold water inlet filter. See page 

 

12.

Flush the heat exchanger. See page 

 

11.

E046

Abnormal operation: limit control

Contact Technical Support at 1-800-519-8794.

E047

Abnormal operation: exhaust thermostat

Contact Technical Support at 1-800-519-8794.

E060

Abnormal operation: dual venturi 

Contact Technical Support at 1-800-519-8794.

E109

Abnormal operation: fan motor

Clean the intake air filter. See page 13.

E110

Abnormal air pressure

Ensure that the exhaust pipe is free of obstructions.

 

Clean the intake air filter. See page 

 

13.

E407

Hot water outlet: thermistor open or short 

circuit

Contact Technical Support at 1-800-519-8794.

E421

Cold water inlet1: thermistor open or short 

circuit

Contact Technical Support at 1-800-519-8794.

E432

Cold water inlet2: thermistor open or short 

circuit

Contact Technical Support at 1-800-519-8794.

E434

Abnormal operation: water adjustment valve

Contact Technical Support at 1-800-519-8794.

E438

Abnormal operation: circulation pump

External: Ensure that all water supply and return lines are open.

 

Internal: Check the direction of the 2-way valve.

 

E439

Abnormal operation: flow sensor

Contact Technical Support at 1-800-519-8794.

E441

Hot water inlet2: thermistor open or short 

circuit

Contact Technical Support at 1-800-519-8794.

E445

Abnormal operation: Bypass mixing valve

Contact Technical Support at 1-800-519-8794.

E515

Abnormal operation: PCB

Ensure that the electrical cord is properly grounded.

E517

Abnormal operation: DIP switch setting

Contact Technical Support at 1-800-519-8794.

E593

Abnormal operation: front panel key

Contact Technical Support at 1-800-519-8794.

E615

Abnormal operation: input and memory

Contact Technical Support at 1-800-519-8794.

E736

Abnormal operation: cascade communication

Contact Technical Support at 1-800-519-8794.

E760

Flushing/service alarm

Contact the installer to perform routine service.

E782

Abnormal operation: main panel 

communication

Contact Technical Support at 1-800-519-8794.

If any of these remedies do not resolve the problem, contact Technical Support at 1-800-519-8794.

Summary of Contents for NPE-180A

Page 1: ...exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other applian...

Page 2: ...r Temperature 8 3 3 Viewing Basic Information 9 3 4 Resetting the Water Heater 9 4 Maintaining the Water Heater 10 4 1 Cleaning the Water Heater 10 4 2 Draining the Water Heater 10 4 3 Flushing the He...

Page 3: ...urn the gas control knob C Neverusetools Iftheknobwillnotpushinorturnbyhand don ttrytorepairit callaqualifiedservicetechnician Force or attempted repair may result in a fire or explosion Do not use th...

Page 4: ...cald risk Before setting the temperature at or above 125 F 52 C consider installingathermostatically controlledmixingvalveortemperature limiting valve Contact a licensed plumber or your local plumbing...

Page 5: ...ry will void the manufacturer s warranty Should overheating occur or the gas supply fail to shut off turn off the manual gas valve to the appliance Do not use this appliance if any part has been under...

Page 6: ...ction h Condensate Drain Connection 2 1 Description of the Water Heater The NPE series water heater is available in 6 models NPE 180A NPE 180S NPE 210A NPE 210S NPE 240A and NPE 240S The main features...

Page 7: ...Error g Master Unit A code will appear on the display Cascade operation b Hot Water Recirculation h Display Recirculation Mode c Diagnostics button i Up button For installers only Increases the temper...

Page 8: ...tops flashing the temperature setting is stored Note The water heater will retain your settings during a power outage You can adjust the temperature by the below 10 degree increments depending on the...

Page 9: ...down button simultaneously for 10 seconds HIGH appears on the display To exit Commercial Mode Press the up and down button simultaneously for 10 seconds LoW appears on the display Note To adjust the t...

Page 10: ...ou need to drain the water heater before performing maintenance tasks such as cleaning the inlet water filter or to prevent the water heater from freezing when it will not be used for an extended peri...

Page 11: ...s or larger Cleaning solution diluted with water 3 hoses A water circulation pump To flush the Heat Exchanger A A B B C C D D Navien Easy valve Kit Cold Water Line Hot Water Line Circulation Pump Flus...

Page 12: ...ever the water heater drains b Close the B valve and open the D valve Do not open the C valve yet c Allow water to flow through the water heater for 5 minutes d Close the A valve and open the C valve...

Page 13: ...on the front panel to turn on the water 12 heater 4 5 Cleaning the Air Intake Filter If the air intake filter becomes clogged by dust or lint the water heater will cease to operate and Error Code 10...

Page 14: ...recommend the use of a direct vent exhaust and intake system Your installer should ensure that the exhaust vent pipe and the air intake pipe are both connected directly from the collars on the top of...

Page 15: ...the cold water inlet filter See 4 4 Cleaning the Inlet Water Filter and Recirculation Inlet Filter on page 12 Open the hot water faucet completely If an error code is displayed refer to 5 2 Understand...

Page 16: ...air filter See page 13 E407 Hot water outlet thermistor open or short circuit Contact Technical Support at 1 800 519 8794 E421 Cold water inlet1 thermistor open or short circuit Contact Technical Supp...

Page 17: ...installation site or any accidental or intentional damage to the Product Any damage caused by local adverse conditions including but not limited to hard water deposits lime or mineral build up operati...

Page 18: ...n outside the United States and Canada Removal or alteration of the rating plate OtherTerms This Limited Warranty is subject further to the terms and conditions set forth herein and as may be further...

Page 19: ......

Page 20: ...w navienamerica com For warranty service always contact Technical Suppor t Contact the technician or professional who installed your water heater Contact a licensed professional for th ected system fo...

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