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21

Maintaining the Boiler

Checking the Burner Flame

1.  Inspect flame through observation window.

2.  If the flame is unsatisfactory at either high fire 

or low fire, check for obstructions in the venting 
and ensure that the air intake filter is clean.

Reviewing with the Owner

1.  Review the User’s Information Manual with the 

owner.

2.  Emphasize the need to perform the 

maintenance schedule.

3.  Remind the owner of the need to call a licensed 

contractor should the boiler or system exhibit 
any unusual behavior.

4.  Remind the owner to follow the proper 

shutdown procedure and to schedule an annual 
start-up at the beginning of the next heating 
season.

Flushing the Heat Exchanger

CAUTION

Flushing the heat exchanger is a somewhat 
complicated procedure. Read the following 
instructions carefully before attempting this 
procedure. If you are uncertain about any of the 
steps in the procedure, contact an authorized 
technician or licensed professional. Keep in 
mind that improper maintenance can void your 
warranty.

Refer to the “2.2 Parts of the Boiler” on page 7 for 
details about part locations.

Before flushing the Heat Exchanger, gather the 
following items:

 

Ɣ

A bucket that is 10 gallons or larger

 

Ɣ

Cleaning solution diluted with water

 

Ɣ

3 hoses

 

Ɣ

A water circulation pump

 

Ɣ

2 flush valves (if not installed)

Note

Before flushing the  heat exchanger, 
additional flush valves (“A” and “B”) must 
be installed on the near boiler piping 
(included with Navien Manifold System).

Inspecting the Ignition and Flame 

Detector Electrodes

1.  Remove the ignition and flame detector 

electrodes from the boiler heat exchanger.

2.  Remove any deposits accumulated on the 

ignition/flame detector electrode. If the 
electrodes cannot be cleaned satisfactorily, 
replace with new ones.

3.  Replace ignition/flame detector electrode, 

making sure gasket is in good condition and 
correctly positioned.

Checking the Ignition Ground Wiring 

1.  Check that the ground wire is in good condition 

and securely attached to the boiler casing.

2.  Check ground continuity of wiring using 

continuity meter.

3.  Replace ground wires if ground continuity is not 

satisfactory.

Checking all Boiler Wiring

Inspect all boiler wiring, making sure wires are in 
good condition and securely attached.

Checking the Control Settings

1.  From the front panel, enter the State Data 

Information mode and check all settings. Adjust 
settings if necessary.

2.  Check settings of external limit controls (if any) 

and adjust if necessary.

Performing Start-up and Checks

1.  Start boiler and make sure that the boiler is 

operating properly.

2.  Verify cold fill pressure is correct and that 

operating pressure does not go too high.

Summary of Contents for NFC-250/200H

Page 1: ...ur gas supplier call the fire department Installationandservicemustbeperformedbyaqualifiedinstaller serviceagencyorthegas supplier Theinstallationmustconformwithlocalcodesor intheabsenceoflocalcodes t...

Page 2: ...On or Off 10 3 2 Adjusting the System Temperatures 10 3 3 Accessing Basic Menu Items 12 3 4 Resetting the Boiler 13 4 Maintaining the Boiler 14 4 1 Cleaning the Boiler 14 4 2 Draining the Boiler 14 4...

Page 3: ...pliance does not have a pilot It is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand B BEFORE OPERATING smell all around the appliance area...

Page 4: ...boiler with the front cover opened Doing so may result in fire or carbon monoxide CO poisoning which may result inpropertydamage personalinjury ordeath Do not operate this boiler without proper ventin...

Page 5: ...o property damage personal injury or death and will void your warranty Do not operate the boiler if you feel something is wrong with it Doing so may result in product damage or personal injury Do not...

Page 6: ...ater temperatures at or above 125 F 52 C can cause instant scalding severe burns or death Before you decide to change the temperature setting read the following charts carefully Water Temperature Time...

Page 7: ...n Each boiler is specially grounded both internally and externally to protect against lightning strikes Carbon Monoxide Protection The boiler is designed to maintain a safe air to gas ratio and combus...

Page 8: ...eeze mode Auto air purge Displayed when an auto air purge is being performed e Cascade Main mode Flashes when configuring a cascade system Turns on solid if the boiler is set as the Main unit in a cas...

Page 9: ...for the boiler s operation such as space heating and DHW supply temperatures Refer to the following table for detailed information a Back button Return to the previous menu or screen b Mode button En...

Page 10: ...the boiler on or off press the Power button When the power is on the boiler automatically enters normal operation mode and the boiler s operating conditions are displayed on the screen Note The boile...

Page 11: ...on to return to normal operation mode or rotate the Command dial to adjust other operation conditions You can adjust the temperature while the highlighted section is flashing Once the flashing stops t...

Page 12: ...ter Pressure Water pressure psi 17 Flame Value Flame detector AD value Flame On 8bit AD values equal to or lower than 70 Flame Off 8bit AD values equal to or higher than 175 18 Fan Target RPM Set fan...

Page 13: ...xhaust temperature F 25 Outdoor Reset Outdoor reset status Enable Disable 26 Outdoor Reset Curve Outdoor reset curve load type displayed when the outdoor reset option 25 Outdoor Reset is enabled 1 Fin...

Page 14: ...t it is not waterproof Keep it as dry as possible 4 2 Draining the Boiler You will need to drain the boiler under certain circumstances such as when the boiler is not used for an extended period of ti...

Page 15: ...ded or as part of the annual maintenance To clean the air intake filter 1 Press the Power button on the front panel to turn off the boiler 2 Disconnect the power supply to the boiler 3 Unfasten the 4...

Page 16: ...Place the filter assembly back into the boiler and secure it with the screw 9 Replace the front cover 10 Reconnect the power supply to the boiler 11 Press the Power button on the front panel to turn o...

Page 17: ...boiler at the beginning of every heating season and or when there is a problem 4 4 Protecting the Boiler from Freezing CAUTION Damage due to freezing is not covered by the Navien limited warranty Fre...

Page 18: ...severe personal injury death or substantial property damage The boiler should be inspected annually only by a qualified service technician In addition the maintenance and care of the boiler must be pe...

Page 19: ...s Addressing the Reported Problems Inspect any problems reported by the owner and correct before proceeding Inspecting the Installation Area 1 Verify that boiler area is free of any combustible materi...

Page 20: ...er place of disposal Otherwise severe personal injury may result If no water flows valve is inoperative Shut down the boiler until a new relief valve has been installed 2 After following the above war...

Page 21: ...ted with water 3 hoses A water circulation pump 2 flush valves if not installed Note Before flushing the heat exchanger additional flush valves A and B must be installed on the near boiler piping incl...

Page 22: ...and allow the solution to circulate through the boiler Refer to the manufacturer s literature for information about the circulation time 10 Rinse the cleaning solution from the boiler a Remove the fre...

Page 23: ...Temperatures on page 10 Check for cross piping between the cold and hot water lines The water from the hot water faucet is too hot Is the set temperature set too high Check the boiler s temperature s...

Page 24: ...an motor Manual RESET E110 Abnormal air pressure Manual RESET E205 Abnormal operation heating supply thermistor Auto RESET E218 Abnormal operation heating return thermistor Auto RESET E278 Abnormal op...

Page 25: ...peration Pre Heat Aquastat Alarm E762 Abnormal flue gas duct Vent pipe not properly inserted Auto RESET E773 Using the wrong gas Parameter RESET E777 Abnormal operation LWCO limit external device Auto...

Page 26: ...eriod replacement of the Product or components may be authorized by Navien only Navien does not authorize any person or company to assume for it any obligation or liability in connection with the repl...

Page 27: ...ncluding but not limited to installation in violation of applicable rules laws or building codes inadequate water quality condensate damage improper venting incorrect gas type water pressure absence o...

Page 28: ......

Page 29: ...er When you contact Technical Support please have the following information at hand Model number Serial number Date purchased Installation location and type Error code if any appears on the front pane...

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