Nautiques Crossover 90490 Page 174 Owner'S Manual Download

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9-2

Trouble Check Chart

Performance

Symptom

Possible Cause

Starter motor will not operate

• Shift handle not in NEUTRAL
• Battery Selector switch off
• Battery and electrical connection

loose or corroded

Engine will not start

• Emergency stop switch not in

place

• Starting procedure not followed
• Fuel tank empty

Poor boat performance

• Contaminated fuel
• Clogged fuel filter
• Uneven load distribution
• Improper propeller selection
• Marine growth on hull
• Engine problem

Poor gas mileage

• Marine growth on hull
• Engine problem

Excessive vibration

• Damaged or fouled propeller
• Misaligned propeller shaft

coupling

• Bent propeller shaft
• Engine problem
• Fouled or damaged propeller
• Engine problem

Steering problem

• Corroded steering cable
• Rudder worn

Throttle/shifting problems

• Corroded cables
• Defective throttle return spring
• Low transmission fluid level
• Sticking transmission shift lever

Section 9

Engine runs but boat
makes little or no
progress

216V Sec 9_2009.qxd:Naut Air Sec 9.qxd 1/21/09 9:23 AM Page 9-2

Summary of Contents for Crossover 90490

Page 1: ...take personal pride in every boat that comes down the line Review this Owner s Manual for your boat We have assembled this manual to inform you about your Nautique and educate you further on boating P...

Page 2: ...git of the year the boat was built and the final two digits of the boat model year A boat built in July 2006 is actually a 2007 model boat Example A boat with 607 as the last digits indicates the boat...

Page 3: ...s odor no leaks Hoses and Connectors No leaks or damage Electrical Equipment Lights horn pumps etc Safety Equipment Fire extinguisher bailer paddle anchor and line mooring lines signaling device tool...

Page 4: ...rs The label MUST be affixed to the boat if the boat is operated in the state of California and or bordering waters KC 0206 B A wide variety of components used on this vessel contain or emit chemicals...

Page 5: ...re intended only as representative reference views Some illustrations may also show optional accessories which may or may not be available for your boat Many optional accessories can only be installed...

Page 6: ...afety Equipment 1 15 Life Saving Equipment 1 16 Navigation Lights 1 18 Horn or Whistle 1 18 Fire Extinguisher 1 18 Fire Suppression Equipment 1 18 Visual Distress Signals 1 19 Recommended Safety Equip...

Page 7: ...uipment 3 10 Controls and Indicators 4 1 Steering 4 1 Hydro Gate Control and SportShift 4 2 Shifter Throttle 4 4 Emergency Stop Switch 4 5 Dash Pod 4 6 Gauges 4 6 Speedometer Calibration 4 8 Control S...

Page 8: ...Boat Planing 6 5 Pre Operation Checks 6 6 Flooded Engine 6 11 Break In Procedure 6 13 Propeller Selection 6 13 Shifting 6 14 Steering 6 14 Stopping 6 15 Docking 6 15 Running 7 1 Maneuvering Technique...

Page 9: ...quipped 10 6 Trailer Trailering 10 7 Hitch 10 7 Wiring 10 7 Security 10 7 Towing Your Boat 10 8 Long Trips 10 9 Glossary G 1 Warranty W 1 CORRECT CRAFT LIMITED WARRANTY W 1 Lifetime Limited Warranty W...

Page 10: ...x NOTES...

Page 11: ...port participants Failure to adhere to these warnings may result in severe injury or death to you and or others Look before you turn the boat As a boater you are obligated to maintain a course and spe...

Page 12: ...er may still be turning and carbon monoxide may be present DO NOT replace your boat s marine parts with automotive parts DO NOT remove or modify any components of the fuel system except for maintenanc...

Page 13: ...ze the impact on passengers and the boat General Precautions Your safety and the safety of your passengers and other boaters are among your responsibilities as operator of this boat Your boat must be...

Page 14: ...st satisfy yourself that it is safe for you and others and that the boat will not be damaged or made unsafe as a result of your decision REMEMBER USE COMMON SENSE WHEN OPERATING YOUR BOAT Section 1 In...

Page 15: ...If you suspect a label is missing or one becomes damaged contact your Nautique dealer for immediate replacement Tow Pylon Engine Inside Box and on Fuel Tank Water Strainer Fuel Fill Throttle Control...

Page 16: ...n blower when below cruising speed A spinning propeller or carbon monoxide fumes can cause serious injury or death Do not start or run engine while anyone is on or near the boarding platform Do not op...

Page 17: ...e boat and never operate the boat unless the lanyard is securely attached to the driver Always empty all ballast systems before lifting or trailering boat To insure safe use and maintenance of this bo...

Page 18: ...Responsibilities It is the owner s responsibility to ensure that the operator of the boat has been properly instructed in the lawful and safe operation of this vessel Therefore before operating the bo...

Page 19: ...ng proper maintenance and knowledge of the boat s operating systems Providing safety training for the passengers Having at least one other passenger who is capable of handling the boat in an emergency...

Page 20: ...oper steering and control system usage before attempting high speed operation Some states require youths 16 years of age and younger to complete a boating safety course before operating any watercraft...

Page 21: ...irements of minors Be sure to contact the state boating authorities for information Overloading DO NOT overload your boat Your boat is equipped with a required capacity plate indicating the maximum ac...

Page 22: ...ormal conditions and special care must be used in any other than normal conditions Check the capacity plate on your boat and abide by these limits NOTICE Correct Craft Inc installs permanent wake enha...

Page 23: ...for the safety of the passengers as well as his her own safety The operator should ensure that all passengers are properly and securely seated in appropriate seating locations before starting While t...

Page 24: ...other drugs just do not mix Mixing boating alcohol and other drugs result in many marine accidents and deaths These substances decrease your reaction time and impair your judgment Combined with the su...

Page 25: ...bligated to provide assistance to any individual in danger if such assistance can be provided safely Failure to render assistance can result in a fine and or imprisonment The 1971 Boating Safety Act g...

Page 26: ...s Type I Life Preserver Most buoyant PFDs are effective on all waters especially open rough water Type II Buoyant Vest Good for calm water near shore on most inland waters where quick rescue is likely...

Page 27: ...kind of outing helps ensure your time on the water can be the safest possible At the beginning of each season check PFDs for damage and test for proper flotation Refer to the PFD manufacturer s infor...

Page 28: ...able fire extinguisher is required Make sure all passengers know the location and operating procedure for each fire extinguisher Check fire extinguisher regularly for condition and state of charge Por...

Page 29: ...ired to carry distress signals you must have three USCG approved pyrotechnic devices Be sure they are in serviceable condition not exceeding the expiration date and stored in a cool dry location in a...

Page 30: ...D ORANGE SMOKE SIGNAL HAND USE DAY AND NIGHT O S S VISUAL DISTRESS SIGNALS USE DAY AND NIGHT USE NIGHT ONLY DYE MARKER USE DAY ONLY ARMS SIGNALS USE BRIGHT CLOTH KC 0082 USE DAY ONLY ELECTRIC DISTRESS...

Page 31: ...e dealer can assist you First aid kit and manual Anchor with at least 75 feet 23 meters of line Mooring lines and fenders Bailing device bucket hand pump Combination oar boat hook Local charts and com...

Page 32: ...uld become entangled preventing it from functioning Avoid accidentally pulling the lanyard during normal operation Loss of engine power means loss of most steering control Also without engine power th...

Page 33: ...inguished quickly Swim at least 25 yards 23 meters upwind from the boat and use the visual distress signals to get assistance On board fires involving the fuel system usually result in either an explo...

Page 34: ...the safety of you and your passengers call or signal for assistance Collisions If a collision occurs immediately account for all passengers Assess the hull for damage and activate the bilge pumps to r...

Page 35: ...ion does not contain all possible water hazards Shallow Water Operation Operating in shallow water presents a number of hazards If a vibration is noticed after striking an object it may indicate a dam...

Page 36: ...s not only before but also periodically while you are boating A change in wave height wind direction and speed indicates deteriorating weather Take common sense precautions if you are forced to operat...

Page 37: ...s are present and keep well clear of the area Skin Diver Warning Flag Watch for swimmers Swimming areas may not be marked Steer clear from the area and remain alert KC 0250C USED BY RECREATIONAL DIVER...

Page 38: ...ction plus the utmost care in inspection operation and maintenance hazardous levels of CO may still be present in occupied spaces under certain conditions Have a suspected CO victim deeply breathe fre...

Page 39: ...e bilge and ballast tanks before launching the boat in a new body of water Fuel Oil Spillage The spilling of fuel or oil into our waterways contaminates the environment and is dangerous to wildlife DO...

Page 40: ...ssive Noise Noise means engine noise radio noise or even voices Many bodies of water have adopted noise limits Music and loud conversation can carry a considerable distance on water especially at nigh...

Page 41: ...d oil Watersport Safety Skiers or riders are obligated to be aware of the same fundamental safety rules as operators If you are new to water skiing seek certified training before starting You will fin...

Page 42: ...result in injury or death DO NOT do these activities and DO NOT approach the back of the boat while the engine is running Be sure to check your local and state boating laws regarding specific regulati...

Page 43: ...rous gases It strikes before you know you are exposed and it impairs in a way that can and too often does lead to death That is why it is so important to the Coast Guard that in every circumstance whe...

Page 44: ...Be sure to have an experienced operator and observer in the boat when skiing or riding Look before you turn the boat to pick up a fallen skier or rider Have ship to shore communication devices if oper...

Page 45: ...to orifices rectal and vaginal from impact with a water surface When people are getting on or off of watersports equipment always turn the engine off If boarding watersports equipment from the boat al...

Page 46: ...igation markers Stay away from other boats and watersports participants Watersports Hand Signals Watersports Responsibility Code Be aware that there are elements of risk in boating skiing and riding t...

Page 47: ...ft Always have a person other than the boat driver as an observer and agree on hand signals before starting Always wear a U S Coast Guard type III PFD vest Read your owner s manual and inspect your eq...

Page 48: ...1 38 NOTES Section 1...

Page 49: ...ntained by each state and the Federal Waterway Marking System FWMS used on coastal waters and rivers and maintained by the USCG In addition the FWMS has two modified systems the Western River Buoyage...

Page 50: ...and the boat should pass between them The USWMS Cardinal System is used when there is no well defined channel or where an obstruction may be approached from more than one direction With the cardinal s...

Page 51: ...port This means that red buoys are passed on the starboard right side of the vessel when proceeding from open water into port and green buoys to the port left side The right side starboard of the cha...

Page 52: ...top means the preferred channel is to the left of the buoy a GREEN top band means the preferred channel is to the right of the buoy Day markers are colored and numbered the same as buoys RED triangul...

Page 53: ...of the vessel with right of way and pass to his stern Privileged Boats Privileged boats have right of way and can hold course and speed Sailboats and boats paddled or rowed have the right of way over...

Page 54: ...k position has the right of way It must hold course and speed The burdened boat keeps clear and passes behind the privileged boat Boats going up and down a river have the privilege over boats crossing...

Page 55: ...he right and pass port to port However if both boats are on the left side of the channel each vessel should sound two short blasts and pass starboard to starboard Meeting Head On PASSING PORT TO PORT...

Page 56: ...the give way boat and must make any adjustments necessary to keep out of the way of the stand on boat The stand on boat should hold its course and speed Overtaking CORC019 HONK LONG HONK LONG STAND O...

Page 57: ...ght Running Boats operating between sunset and sunrise hours vary by state must use navigational lights Nighttime operation especially during bad weather or fog can be dangerous All Rules of the Road...

Page 58: ...2 10 Section 2 NOTES...

Page 59: ...3 5 87 m Beam 95 2 41 m Draft 29 0 74 m Approximate Dry Weight 3 900 lbs 1 769 kg Fuel Capacity 46 Gallons 174 1 L Maximum Capacity 12 People or 1 800 lbs 816 kg Horsepower Range 343 to 390 256 to 291...

Page 60: ...212 0 L Maximum Capacity 15 People or 2 150 lbs 975 kg Horsepower Range 343 to 409 256 to 305 kw Gear Reduction Ratio 1 48 1 Maximum Factory Ballast Capacity 1 020 lbs 463 kg Weights are estimates and...

Page 61: ...Gate Control Handle 15 12 Volt Port Auxiliary Input 16 Shifter Throttle Control Handle 17 Shift Safety Lock out Umbrella 18 Neutral Warm up Button 19 Automatic Bilge Panel 20 Emergency Stop Switch 21...

Page 62: ...10 Engine Compartment Bilge Area Blower 11 Horn 12 System Indicator Light 13 Ignition Indicator Light NOTICE If your boat is not equipped with the features on the Ignition and Switch Panel Switch butt...

Page 63: ...3 5 Crossover Nautique 216V 226 Keys 1 Fuel Tank Fill Cap Key 2 Hatch Latch Key CORC027 1 2...

Page 64: ...3 6 Section 3 216V Deck Layout 2 1 CORC0239 3 4 4 5 6 8 10 11 11 9 7 12 14 15 22 25 26 23 24 27 37 36 35 34 33 32 31 30 29 28 13 13 16 17 18 19 20 21...

Page 65: ...g European market 21 Stern Lifting Ring 22 Aft Bilge Pump CE Fire Suppressor 23 Boarding Platform 24 Storage Trunk 25 Engine Cooling Water Intake Strainer 26 Port Ballast Tank Vent 27 Engine Flushing...

Page 66: ...3 8 226 Deck Layout 2 4 23 25 1 3 3 5 6 7 8 9 9 9 10 10 12 12 11 13 14 14 15 16 17 18 19 20 21 22 24 26 27 28 29 30 31 32 33 34 35 36 37 38 CORC0245 Section 3...

Page 67: ...ket 21 CE Fire Suppressor 22 Anchor Light Receptacle not included with Flight Control Tower option 23 Rudder Shaft Remote Lube Fitting 24 Stern Lifting Ring 25 Boarding Platform 26 Aft Bilge Pump 27 S...

Page 68: ...the standard or optional equipment s use safety and maintenance information can be covered in this manual You will find most of the standard and optional equipment in this manual in the section pertai...

Page 69: ...ep a secure grip on the steering wheel to maintain full boat control The steering wheel is equipped with a tilt lever to adjust the wheel angle to a comfortable operating position when the boat is not...

Page 70: ...ft lever located at the helm s starboard side fore and disengaged by moving the lever aft When the SportShift lever is pushed forward the Hydro Gate is engaged creating maximum lift for a wake with a...

Page 71: ...4 3 Controls and Indicators CORC143 CORC142B S L A LOM...

Page 72: ...ORWARD gear in the transmission and increase the engine RPM Moving the throttle lever backward will engage REVERSE gear in the transmission and also increase the engine RPM FORWARD SHIFT RANGE REVERSE...

Page 73: ...rom the seat or moves too far from the helm the lanyard will become disconnected from the switch shutting off the engine Refer to Section 1 for more information To attach a lanyard connect the clip to...

Page 74: ...uld read between 12 5 and 13 volts With the engine running at cruising speeds and above it should show 13 to 14 5 volts Have your Nautique dealer check the charging system if the voltmeter reads outsi...

Page 75: ...the hour meter to keep accurate logs for scheduled maintenance Speedometer Your Nautique is equipped with a precision speedometer by Faria This gauge registers forward speed in miles per hour optional...

Page 76: ...om starting in any gear other than NEUTRAL Refer to Shifter Throttle in this section and consult the engine operator s manual for more information There is an accessory position on the ignition keyswi...

Page 77: ...ater button turns on Low Speed Press again for Medium Speed Press again for High Speed Press again for Off The indicator light for this button will illuminate if the heater is running at any of the th...

Page 78: ...se of this button turns on the navigation lights and the indicator light for this button will illuminate A press and slight hold will only turn on the anchor light and cause the indicator light to fla...

Page 79: ...nd then back on again The pump s will turn on periodically to determine if there is water in the bilge If so they will remain on until the water is pumped out The bilge switch must be turned on for th...

Page 80: ...at is equipped Keyless Ignition The optional ignition switch system is keyless and has three modes of operation CORC137 START The keypad and switch control box will be damaged beyond repair if the boa...

Page 81: ...press the STOP key This will turn off the system indicator light and shut off power to all of the accessories except the horn bilge pump bilge blower and code keys Run Mode Enter the Unlocked Mode Pr...

Page 82: ...ogrammed into the system at Correct Craft Inc It is not changeable and remains with the boat for its life This code can be used to unlock the system to lock the system and to erase the two user codes...

Page 83: ...P to turn off the engine 4 Press it a second time to lock the system The system indicator light should be off To program the Primary User Code make sure the system indicator light is off then press an...

Page 84: ...the new Primary User Code or the Master Embedded Code and press STOP NOTICE Changing the Primary User Code will erase the Secondary User Code Programming or Changing the Secondary User Code NOTICE Th...

Page 85: ...odes The keyless ignition will now act as if there are no codes in memory Pressing the START key will unlock the system and pressing the STOP key will lock it without entering a code Follow the steps...

Page 86: ...ntrolling the speed When Nautique Cruise takes over the SET light illuminates continuously NOTICE After Nautique Cruise takes control it is best to push the throttle control handle down a good portion...

Page 87: ...nd hold If the SET light is off or flashing the SET button activates Nautique Cruise at the current boat speed causing the SET light to illuminate continuously while controlling the boat speed If the...

Page 88: ...ia a single cable consisting of two shielded twisted pairs of conductors Each instrument selects the data which applies and displays it as if it was received from the sender directly One of the two pa...

Page 89: ...analog speedometer looks like a standard analog device but is actually a digital instrument On small pointer movements you may occasionally see the pointer moving in the one third degree steps that r...

Page 90: ...gital speed display mode push and release M to put the speedometer in the calibration mode Push and hold M down for at least two seconds the LCD will show AdJUST Run the boat at a constant 30 MPH as m...

Page 91: ...h sounder is turned on and off with the ignition switch The depth sounder can also be turned off at any time while in depth display mode by pressing and holding M while the depth sounder counts down a...

Page 92: ...a good time to switch to it using M in order to monitor water depth Depth Sounder Alarm Settings NOTICE The speedometer display must be in the depth display mode to change settings Use the M to scroll...

Page 93: ...hich is the current setting for the deep alarm Pressing s and t will change the deep setting Holding M in for two seconds will save the new deep setting and change the display back to the normal depth...

Page 94: ...fset is normally a negative number Units Change the unit of measure This display will show UNIT FT for feet default UNIT FA for fathoms or UNIT M for meters Pressing s and t will cycle through the cho...

Page 95: ...egree steps that represent the accuracy of the instrument The tachometer LCD screen displays several user selected functions The displayed data includes engine hours time remaining engine temperature...

Page 96: ...ng Hours Remaining The time remaining display shows the approximate number of hours the boat can operate based on the fuel remaining in the tank and the current fuel usage rate The display will show X...

Page 97: ...ssure There are no adjustments available Instrument Lights The navigation light switch must be on for the instrument lights to function The s and t on the tachometer control the instrument lighting in...

Page 98: ...ny screens shown sequentially Canceling System Alarms To manually cancel system warning messages simultaneously press both s and t on the tachometer This will disable the warning message temporarily I...

Page 99: ...ery System Malfunction Manifold Pressure System Malfunction Manifold Air Temperature Sensor Malfunction Throttle Position Sensor Malfunction Coolant Temperature Sensor Malfunction CORC134 Low Battery...

Page 100: ...hereby minimizing battery drain 12 Volt Port This receptacle can be used to power and charge cellular phones MP3 players video cameras or other electronics This receptacle is powered through a 10 amp...

Page 101: ...or the other and almost never to the position for both batteries This will keep one battery in reserve should the other fail Battery selection should be done when the engine is off Alternate batterie...

Page 102: ...d is somewhat flexible A tripped circuit breaker will extend and fill the tubular shield causing it to be inflexible To locate a tripped circuit breaker run your fingers over the two rows of switches...

Page 103: ...n extension whether up or to the side of any of its products The use of pylon extensions can alter the handling characteristics of the boat possibly resulting in dangerous instability which could then...

Page 104: ...ther cushions Correct Craft DOES NOT approve of any structural changes additions or modifications to our products Any time a dealer or consumer makes a change to our product they do so at their own ri...

Page 105: ...e full turn slide into position and tighten the handle hand tight to secure in locked position To rotate seat pull up on the lever B at the front of the seat and push to the side Release lever to lock...

Page 106: ...The mirror should be lowered when trailering or when using a mooring cover To reposition loosen the thumbscrews A reposition and tighten thumb screws Use the mirror friction nut B to increase the fric...

Page 107: ...and latch the hatch pull down on the hatch and allow the hatch to close firmly Make sure there are no hands fingers or any other obstructions in the way of the hatch when you close it To close the lat...

Page 108: ...e latch turn the latch clockwise and fold the red dot down The engine cover hatch latch features a lock Use the key to lock and unlock the latch The key only requires about a 10 turn to lock and unloc...

Page 109: ...lers The floor coolers can be used to store miscellaneous items or drinks There is a drain installed in the coolers DO NOT depend on the coolers to keep valuables or electronics dry Keep these items i...

Page 110: ...pant area and on the transom Refer to Section 1 Safety for more information To remove the boarding platform pull the pins A located in the mounting brackets under the platform and lift the platform ve...

Page 111: ...he blue handle is in line with the valve body and the valve is closed when the handle is perpendicular to the valve body Leave the valve open at all times unless an emergency condition requires you to...

Page 112: ...4 44 Section 4 226 T HANDLE CORC0246 A...

Page 113: ...llute our environment The fuel tank is located beneath the cockpit deck in the center of the boat To inspect the hose connections raise the access panel Your Nautique dealer should perform all fuel ta...

Page 114: ...t with anybody or part of the boat To Raise Make sure the handles are in the fully open position before raising the tower Slowly raise the tower into position making sure nothing interferes with a smo...

Page 115: ...mounting hardware and adjusted Make sure the hardware is securely tightened after it is loosened Nautique towers are pre wired so audio speakers can be added to the tower The plugs have a fish line to...

Page 116: ...ny items which may not allow air to be drawn in while the bilge blowers are operating Bimini Top Your Nautique may be equipped with a bimini top which can be used for securing lighter watersports equi...

Page 117: ...4 49 Controls and Indicators COR0238...

Page 118: ...asure the level of water in the tank If you continue to fill the tank beyond its capacity the excess water will expel from the tank vent The pump will continue to operate for approximately 10 minutes...

Page 119: ...ecessary control functions at your fingertip See your Nautique dealer for the stereo configuration for your boat The audio speakers of your Nautique boat are designed to deliver maximum fidelity in a...

Page 120: ...4 52 Section 4 NOTES...

Page 121: ...andard parts could result in injury and product failure Fuel System The fuel system consists of a built in fuel tank a port fuel fill a starboard fuel fill a fuel tank vent an in line filter and a sen...

Page 122: ...5 2 CORC0243 FUEL TANK VENT FUEL FEED FUEL RETURN FUEL FILL FUEL FILL FUEL FILTER Section 5...

Page 123: ...d and there is also a risk of personal injury as increasing water level will adversely affect the handling and maneuverability of the boat European market boats include filters in the bilge drain hose...

Page 124: ...226 T HANDLE STARBOARD TANK INTAKE DRAIN VALVE BELLY TANK INTAKE DRAIN VALVE PORT TANK INTAKE DRAIN VALVE CORC0244 RAW WATER T HANDLE STARBOARD TANK INTAKE DRAIN VALVE BELLY TANK INTAKE DRAIN VALVE P...

Page 125: ...5 5 Boat Systems Belly Ballast Tank and Bilge System CORC0229 BILGE DRAIN HULL VENT HULL VENT AFT BILGE PUMP BELLY TANK INTAKE DRAIN VALVE BELLY TANK PUMP BELLY BALLAST TANK FORWARD BILGE PUMP...

Page 126: ...5 6 Section 5 Port and Starboard Ballast Tanks CORC0230 REAR BALLAST TANK PORT TANK PUMP STARBOARD TANK PUMP STARBOARD INTAKE DRAIN VALVE PORT INTAKE DRAIN VALVE REAR BALLAST TANK VENT VENT...

Page 127: ...5 7 12 Volt System BATTERY NEGATIVE STUD ON MOTOR CORC0233 POWER MANAGEMENT ACCESS CIRCUIT BREAKERS BATTERY SWITCH BREAKER PANEL Boat Systems...

Page 128: ...5 8 Heater System Optional ENGINE CORC0231 HEATER HEATER INTAKE GRILLE HEATER DUCTS Section 5...

Page 129: ...shield The duct diffuser at the windshield can be closed and rotated to direct air flow The floor ducts can also be closed to control air flow The aft duct and diffuser can be pulled out of its socket...

Page 130: ...5 10 NOTES Section 5...

Page 131: ...ique dealer The following checks are essential to safe boating and must be performed before starting the engine Check the weather report wind and water conditions Check that required safety equipment...

Page 132: ...ashore Spilled fuel may yellow the gelcoat finish and damage gunwale trim Section 6 Explosion or fire hazard Gasoline is extremely flammable and highly explosive under certain conditions Turn the eng...

Page 133: ...d will attract and hold moisture NOTICE Fuel system or engine damage caused by contamination from water foreign particles sludge or gums entering or forming in the fuel system is not covered by the en...

Page 134: ...monitoring the fuel level gauge while fueling Turn on the ignition without starting the engine and monitor the gauge Stop fueling as the gauge approaches the full level and turn off the ignition when...

Page 135: ...vers and skiers are boarding or even near the platform Boat Planing The performance of your Nautique boat depends on load weight and distribution DISTRIBUTE WEIGHT EVENLY from bow to stern and also fr...

Page 136: ...f performing these checks in the same order each time so that it becomes routine Make sure to check all safety items Check that drain plug is properly installed Check condition of propeller Check that...

Page 137: ...area and engine compartment before starting engine Remember if you have detected the presence of fuel vapors do not start the engine until the source has been determined problems corrected and vapors...

Page 138: ...ard is not frayed or damaged Clip the safety lanyard securely to your body Keep it attached at all times while you are driving 10 Check that engine cooling water raw water valve is open and raw water...

Page 139: ...using to allow the starter motor to cool off for five minutes This allows the battery to recover between starting attempts CAUTION An engine guard which is not in place or contact with any moving part...

Page 140: ...QUALIFIED SERVICE PERSONNEL During the warm up period check the gauges for correct and normal operation of all the systems Oil pressure 35 80 psi at approximately 2000 rpm Cooling water flow and water...

Page 141: ...d 900 rpm Check for gasoline and cooling water leaks on the engine Check for cooling water circulation look at the raw water strainer at the rear port side of the engine for water movement Flooded Eng...

Page 142: ...t is still the boat owner s responsibility to make sure they were performed This will also help you become more familiar with your boat and its systems If you have any questions regarding this notice...

Page 143: ...the piston rings This cycle can be repeated from time to time during the first five hours of operation DO NOT operate engine at full throttle for longer than one to two minutes Propeller Selection The...

Page 144: ...1 Hazardous Conditions Boating Safety If the engine fails to start or is not operating properly contact your Nautique dealer for assistance Shifting Keep the control lever clean and clear of obstructi...

Page 145: ...as close as you can then secure any line to a piling or dock cleat Before tying up your boat be sure to use enough fenders to protect the boat from damage If possible tie up the bow toward the waves w...

Page 146: ...6 16 Section 6 NOTES...

Page 147: ...is section is designed to present the most basic operational principles It is NOT intended to cover all conditions encountered during operation Therefore the principles in this manual are limited to t...

Page 148: ...ice to learn Slow speed maneuvering is far more difficult and requires time and practice to master When making tight maneuvers it is important to understand the effects of turning Since both thrust an...

Page 149: ...d the dock if possible Stopping checking headway is a technique that must be developed Reverse thrust is used to slow and stop the boat The momentum of the boat will vary according to the load as well...

Page 150: ...t The choice of one anchor over another depends on many factors An anchor will usually hold best in a mixture of mud and clay or in hard sand A Danforth anchor is recommended for general boating For m...

Page 151: ...wind or current over the spot where you want to lower the anchor Spot the boat before lowering the anchor When the anchor hits bottom slowly back up the boat keeping tension on the line Let out an an...

Page 152: ...down Pull hard to lift the anchor from the bottom material If the anchor is caught on the bottom attach a line to the bow cleat so that it is taut The up and down motion of the bow from wave action ma...

Page 153: ...stration ride with your dealer or an operator experienced with the boat engine combination All boats perform differently The operator should have at least ten hours of experience with the boat before...

Page 154: ...7 8 Section 7 NOTES...

Page 155: ...t your engine if gasoline odor is present Gasoline fumes are highly explosive Before starting your engine open the engine cover inspect the engine compartment for gasoline fumes and operate the blower...

Page 156: ...oling systems make sure the coolant in the cooling system is at the proper level Engine Intake Water Strainer Visually inspect the engine intake water strainer for debris before each use To clean the...

Page 157: ...umps Check your bilge pumps often to make sure they are operating efficiently There are two bilge pumps one is at the rear of the boat near the rudder and under the floor by the forward bulkhead locat...

Page 158: ...ediately after there has been a great amount of oil or other contaminants spilled into the bilge Cartridge Replacement 1 Turn off power to the bilge pump 2 Unscrew the filter bowl A by turning counter...

Page 159: ...ylon locknut and discard A propeller can be very sharp Be careful when you handle it Wear a pair of protective gloves when handling any propeller Remove your key from the ignition and remove the emerg...

Page 160: ...he key beyond its normal shape or size 1 Rotate the shaft until the keyway is up 2 Place the key in the shaft keyway The propeller will only slip on in one direction Rotate the propeller so the keyway...

Page 161: ...hese are not serviceable and must not be tampered with Quick Oil Drain System Change the engine oil after the first 25 hours of operation then after every 50 hours The boat must be removed from the wa...

Page 162: ...ackish water or unusual water conditions We recommend using this system if you use your boat in salt water or unusual water conditions Flushing the system by running the boat in fresh water is another...

Page 163: ...tery Maintenance Take care when connecting or disconnecting a battery charger Be sure the charger is turned off and unplugged from power source when you clip on off the connecting clamps Make sure you...

Page 164: ...hout a supply of cooling water and may damage the engine red positive A black negative not shown To clean your battery remove and wash down the battery case with a diluted ammonia or baking soda water...

Page 165: ...r Nautique dealer and marine supply stores Always follow the directions on these products carefully before you use them The hull bottom is an especially important area to keep clean since any buildup...

Page 166: ...of Metal Aluminum care Stainless care Chrome Anodized towers Aluminum Clear Coat Towers Keep all metal work rinsed and wiped dry Periodically polish it with a quality commercially available metal poli...

Page 167: ...stances that will stain the vinyl if you leave them on for even a short period of time Remove any contaminant and clean the area immediately DO NOT use Formula 409 Cleaner Fantastik or any silicone ba...

Page 168: ...int A B Crayon D B Ketchup A B Grease D B Ball point ink E B Permanent marker E B Coffee tea chocolate B B Use the chart above to clean common stains A Medium soft brush warm soapy water rinse dry B M...

Page 169: ...relief slots of the tuning foil If the boat is pulling port A rotate the foil to port B and tighten screws If the boat is pulling starboard C rotate the foil to starboard D and tighten screws Always...

Page 170: ...lows for easy access to lubricating the rudder The remote lube fitting is located at the stern of the engine compartment Use a quality marine grease and gun Connect the grease gun to the fitting and a...

Page 171: ...vel NOTICE The transmission fluid is a very high viscosity to make adding fluid easier remove both fill plugs 3 Replace the drain fill plug and tighten securely PL EASURE CRA FT ENGINE GRO UP POWER PL...

Page 172: ...8 18 Shift Cable Lubricate pivot points and exposed cable with SAE 30W 30 engine oil LUBRICATION POINTS CORC211 Section 8...

Page 173: ...ur Nautique boat Refer to your engine operation and maintenance manual for more detailed information for any problem concerning the starting shifting or operation of the engine Some problems may requi...

Page 174: ...r Uneven load distribution Improper propeller selection Marine growth on hull Engine problem Poor gas mileage Marine growth on hull Engine problem Excessive vibration Damaged or fouled propeller Misal...

Page 175: ...ble Cause Electrical problem Open circuit breaker or blown fuse Loose wiring connection Defective switch or gauge Dim or no lights Open circuit breaker tripped or in OFF position Battery discharged Se...

Page 176: ...9 4 Section 9 NOTES...

Page 177: ...echanism have sufficient capacity sufficient for your boat Refer to Section 3 Specifications The weights listed in the specifications are dry weight You must add the weight of the battery fuel and gea...

Page 178: ...eak the lifting rings or eyes DO NOT use a sling to lift the boat Damage to your boat can occur If your boat is equipped with a retractable lifting eye it can be used for lifting your boat CORC055 Sec...

Page 179: ...racks adequately support the hull bottom If you do not have a trailer support the boat like a Nautique dealer recommended trailer It is important to have an even weight distribution If you do not hav...

Page 180: ...ed To properly winterize your boat the strainer bowl must be removed and emptied DO NOT lose the rubber O ring B that seals the bowl to the cap Clean screen C if required If the water is not removed t...

Page 181: ...4 Reconnect the fuel hose and tighten the hose clamp The threads must be sealed properly to avoid a possible fuel leak Check your fuel control cell once each year for signs of water in the canister I...

Page 182: ...Control System during freezing temperatures and during long periods of non use When following this procedure remember to protect our natural resources by using environmentally friendly products and to...

Page 183: ...hitch company Security There are several locking devices available at marine supply stores to aid in securing your boat whether or not it is attached to your vehicle Storage Loss of control can cause...

Page 184: ...rnering Check brake lights turn signals emergency flasher and running lights Be sure your gear inside the boat and seat cushions cannot shift or fly out of the boat during trailering Be sure the walk...

Page 185: ...ure the boat is still positioned snugly against the bow stops and has not shifted Examine the hitch connection to be sure it is firmly attached and the safety pin and chains are securely fastened Make...

Page 186: ...10 10 Section 10 NOTES...

Page 187: ...laced in a boat to increase the draft to change the trim BEAM The widest point on the boat BEARING Relative position or direction of an object from the boat BILGE The lowest interior section of the bo...

Page 188: ...AFT The depth of the boat below the water line measured vertically to the lowest part of the hull ELECTROLYSIS The break up of metals due to the effects of galvanic corrosion FENDER Devices built into...

Page 189: ...such as buoys towers or lights which are used to fix position to identify safe and unsafe waters NMMA National Marine Manufacturer s Association NO WAKE SPEED The speed at which a boat travels to pro...

Page 190: ...maintain course and speed in meeting or crossing situations The privileged boat STARBOARD The right side of the boat when looking towards the bow STERN The aft end of a boat STOW To put away To store...

Page 191: ...rial and workmanship Transferable Lifetime Limited Warranty In addition Correct Craft offers a Transferable Lifetime Limited Warranty against structural defect of the deck hull and stringer system as...

Page 192: ...chaser whichever comes first of each new Nautique boat that the gelcoat under normal authorized use shall remain free from defect in material and workmanship including blisters and cracks not caused b...

Page 193: ...type inconveniences or loss of time or income Any defect or damage covered by this warranty shall at the discretion of Correct Craft Inc be repaired free of charge at an authorized dealership or serv...

Page 194: ...led on your boat Procedure In the event your Nautique boat has a claim covered by this warranty the following procedure shall be allowed to secure performance of warranty obligations 1 Notify the sell...

Page 195: ...Warranty W 5...

Page 196: ...W 6...

Page 197: ...W 7 Warranty Correct Craft West 11340 White Rock Rd Suite A Rancho Cordova CA 95742 916 638 3382 Correct Craft East P O Box 216 Angola IN 46703 260 833 2226 NAUTIQUE REGIONAL CENTERS...

Page 198: ...the warehouse servicing your territory cannot satisfactorily resolve your problem or answer your questions then please feel free to contact our Customer Service Department at the main offices of Corr...

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Nautiques Crossover 90490, Owner'S Manual

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