Table of Contents
I. General Information
A. Terminology ............................................................................. 4
B. Specifications .......................................................................... 4
C. Clearance to Combustibles .............................................. 4
D. Boiler Dimensions ................................................................. 4
E Safety Precautions .................................................................. 5
F. 20 Year Limited Warranty, Treatment ............................ 6
G. Customer Warranty Card ................................................... 7
II. Best Outdoor Boiler Burn Practices
A. Fuel Used ................................................................................... 8
B. Loading Fuel ............................................................................ 8
C. Starting The Boiler ................................................................. 8
D. Location & Chimney ............................................................ 8
E. Wood Recommendations ................................................. 9
F. Heating the Home .................................................................. 9
G. Heating Domestic Hot Water ............................................. 9
H. T-stat, Controls, Overriding Timer Relay.................... 10
I. Controls & Pex Pipe Connections ................................ 11
J. Power Loss Procedure ..................................................... 11
K. Insulated Pex Pipe .............................................................. 12
III. Installing the Boiler
A. Location of Boiler ................................................................. 12
B. Concrete Block Footing ................................................... 13
C. Plumbing Hookup .............................................................. 13
D. Wiring the Boiler ................................................................... 14
E. Installation of Pex Pipe ....................................................... 14
F. Filling Boiler with Water ..................................................... 14
G. Plumbing Parts Needed ................................................... 14
H. Adding Bypass Valves ....................................................... 15
I.
Installing Heat Exchanger In Plenum ........................... 15
J. Installing Heat Exchanger In Small Plenum ............. 17
K. Bleeding the Heat Exchanger .......................................... 18
L. Air Flow through Plenum .................................................. 18
M. Thermostat Wire Layout .................................................... 18
IV. Other Hook Ups - Heating Domestic Water, Pools and Spa’s
A. Layout of Water Lines for a Sidearm Heat Exchanger ........................................................................................... 19
B. Warm Weather Operation, Timer Relay and Hot Water Bypass ...................................................................... 19
C. Heating a Pool or Spa ........................................................................................................................................................... 20
D. Hooking Up the Outdoor Boiler To An Existing Boiler .......................................................................................... 20
V. Maintenance
A. Cleaning Ash, Catalytic Converter, Heat Exchanger Tubes ............................................................................... 21
B. Creosote ..................................................................................................................................................................................... 21
C. Door Seals .................................................................................................................................................................................. 21
D. End of Season .......................................................................................................................................................................... 21
VI. Disclaimer
B. Going Away .............................................................................................................................................................................. 22
VII. Trouble Shooting
............................................................................................................................................. 23
Parts List ..........................................................................................................................................
24
Mail in Warranty Card ..................................................................................................................
25
