National PANTHER 5110 Instruction Manual Download Page 48

Page 38

5110 MACHINE MAINTENANCE

SEAT REPLACEMENT

1. Remove two button hexhead screws on each side of the hood (4 times). 

2. Lift hood off. 

3. Disconnect seat switch and back-up beeper switch (See Figure A). 

4. Remove four 5/16 button hexhead screws (See Figure A). 

5. Remove seat. 

6. To replace seat, set seat on top of hood. 

7. Replace the four 5/16 button hexhead screws from underneath the hood. 

8. Firmly tighten. 

9. Reconnect back-up beeper and seat switch wires. 

10. Replace hood and screws.

SEAT SAFETY SWITCH

The seat safety switch is mounted under the center portion of the seat. This switch is designed as an
emergency shut off. If you are not sitting down on the seat, the machine will shut off. 

1. Remove two button hexhead screws on each side of the hood (4 times).

2. Lift hood off.

3. Disconnect seat switch and back-up beeper switch (See Figure A).

4. Push down on three tabs (See Figure B).

5. Turn switch assembly counter-clockwise and remove switch (See Figure C).

6. Replace switch and turn clockwise to secure.

7. Reconnect seat switch and back-up beeper switch.

8. Replace hood and screws.

WARNING:

Do Not alter a switch. 

Disconnect

Seat

Securing

Screws

Seat

Securing

Screws

Disconnect

Figure A

Figure B

Disconnect

Tab

Release

Tab

Release

Figure C

Summary of Contents for PANTHER 5110

Page 1: ...AL 115 230 Volt Read Manual Before Operating Machine 9250 XYLON AVENUE NORTH MINNEAPOLIS MN 55445 U S A 800 245 0267 763 535 8206 FAX 763 535 8255 FAX 800 648 7124 WEB SITE www nationalequipment com E...

Page 2: ...15 A Power Box 13 B Hydraulic Levers 13 C Cylinder Lift 14 D Operating Around the Cord 15 Operational Tips 16 A Caster 16 B Foot Peg 16 C Seat Safety Switch 16 D Disarm Machine 16 E Disconnect Machin...

Page 3: ...26 A Dialing in the Machine 25 B Saving Time with Extra Cutting Heads 25 C Adjusting Slide Plate and Cutting Head 25 D Shear Point 25 E Weight vs Sharpness 25 1 F Cutting Head Angle 25 1 G Steep Cutt...

Page 4: ...utting Head Support 31 C Leak Maintenance 31 D Side and Rear Panels 32 E Oil Level 32 F Oil Change Out 32 G Wheel Motor Change Out 32 H Hose Change Out 33 I Foot Peg 33 J Pump Change Out 33 K Valve Ch...

Page 5: ...s 44 D Instruction Tube Cord Parts 45 E Motor Parts 46 F Pump Parts 47 G Frame Support Parts 48 H Wheel Parts 49 I Single Spool Hose Parts 50 J Double Spool Hose Parts 51 K Slide Plate Cylinder Parts...

Page 6: ...ol off PRESSURE Our system runs at or below 1 200 psi Never look for a leak when unit is under pressure Using your hand could cause serious injury A few common ways to encounter hydraulic fluid under...

Page 7: ...ed to the proper conditions including many fire resistant hydraulic fluids Leaking pressurized hydraulic fluids may develop a mist or fine spray that can flash or explode upon contact with a cause of...

Page 8: ...sary 9 KEEP BYSTANDERS AWAY Children and bystanders should be kept at a safe distance from the work area to avoid distracting the operator and contacting the tool or extension cord Operator should be...

Page 9: ...creased control 22 STARTING MACHINE On off switch must be in off position before connecting to power source 23 UNPLUG EQUIPMENT When it is not in use unplug tool before changing blades accessories or...

Page 10: ...Stays alert at all times never lets guard down Skills Only performs duties he she are qualified to do Always tries to improve Judgment Plays it safe Doesn t take chances Common Sense Does the right th...

Page 11: ...A If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock The grounding prong in...

Page 12: ...and be polyvinyl chloride H05VV F 227 IEC 53 or polychloroprene H05RN F 245 IEC 57 or higher If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indi...

Page 13: ...be aware of support personnel and their proximity when in operation Block off work area Support personnel should never stand next to machine in front of or behind machine while machine is running Fail...

Page 14: ...Rest Foot Rest Fork Lift Cup Motor Connections Dual 115 Volt Motors Cylinder Front weight compartment Lower Cutting Head Support Rear Weight Compartment SPECIFICATIONS Width 24 1 2 inches Height 27 in...

Page 15: ...Y Z Vector Sum Stationary 0 1 0 3 0 4 0 1 Moving 0 5 0 3 0 1 0 6 Whole Body Vibration Levels in m s 2 Axis X Y Z Vector Sum Left 0 5 0 3 0 6 0 9 Right 1 4 1 4 0 5 2 0 Hand Arm Vibration Levels in m s...

Page 16: ...pool valves For smooth even movement move levers slowly Fast movement on control levers will result in jerky uneven movement Move levers slowly Both levers forward move the machine forward Both levers...

Page 17: ...g head Push the cylinder lift lever forward to lower the cutting head Continuing to push the cylinder lift lever forward and it will adjust the angle of the cutting head This will also jack up the mac...

Page 18: ...check the location of the cord Flip arm moves from side to side to help to keep electrical cords from being ran over See Figure B Adjust the flip arm cord guide in confined areas Center position is a...

Page 19: ...machine is not in use DISCONNECT MACHINE FROM POWER Never change cutting head or service blade while machine is running LEAKAGE Keep fittings and hoses tight If a leak is noticeable retighten fitting...

Page 20: ...EC 53 or polychloroprene H05RN F 245 IEC 57 or higher CORD HOOK UP Machine is supplied with a fifty foot twin cord and two single fifty foot 12 gauge extension cords 1 Connect both male motor cord plu...

Page 21: ...OTING Use a transformer when circuit breakers have low voltage See optional 5110 500 Buck Boost The Buck Boost increases the line voltage at a receptacle A job site with bad power the use of a Buck Bo...

Page 22: ...e ramp is secured Do not have at a steep incline The use of a power winch or hand come a long is much safer For a van the ramp should be 12 to 18 feet in length depending on the depth of the incline F...

Page 23: ...ne down with ratchet straps when transporting the machine To keep machine from rolling hydraulic levers should not be locked in the forward or backward position Hydraulic levers should be straight up...

Page 24: ...cutting head angle to a high cutting head angle the operating attitude of the machine changes When a floor surface is not level ramps inclines large amounts of debris which would lift the drive wheel...

Page 25: ...Use ratchet straps to secure machine to pallet FRONT WHEEL ASSEMBLY FIGURE A The Front Wheel Assembly is an optional attachment 5110 100 that is very helpful when moving the machine around on a job si...

Page 26: ...rs in place connect a bungee strap from each lever pushing levers backward Pulling straps to the back of the machine and connecting behind the seat or the rear of the machine See Figure B ADJUSTING FL...

Page 27: ...wheels works best for very small congested areas where extra steering control is needed The smaller wheel slows down the speed 82 feet per minute which makes the machine more powerful and uses lower...

Page 28: ...e goods Machine includes one 100 lb rear weight Slide back weight in provided pocket under rear cowl See Figure B Secure locking bolt with either a 9 16 or 3 4 wrench size varies CAUTION Remove added...

Page 29: ...m underneath the cutting head and slide plate Failure to do so could cause severe bodily injury When bolts are removed from the slide plate the cutting head and the slide plate will drop down to the f...

Page 30: ...teep angle will cause the machine to jump and buck It does not give the operator a clear vision of the cutting head and it raises the machine to operate at a unsafe operating height See Figure B Failu...

Page 31: ...work area clean and clear of debris After you have removed a portion of material remove it out of the way This will give the machine maximum performance and help to keep the work area safe Always wea...

Page 32: ...ade and scrape up In some cases carpet might pull off the pad and then scrape up the pad separately VCT TILE SET UP Slide plate should be set low 1 2 to 2 off the floor If goods come up easily try a r...

Page 33: ...them or a regular blade bevel up When using a regular blade bending up the corners of the blade will help from the blade digging into the floor Sometimes a shank blade or a shank blade with a carbide...

Page 34: ...ing as wide of a self scoring blade as possible make ditches 4 to 6 apart crossways from the way the machine will be removing the goods See Figure B Running the machine crossways from the ditches will...

Page 35: ...is put through special processing to achieve an unbelievable edge holding ability SHOE BLADES ANGLE SHANK BLADES WITH CARBIDE TIPS Works well for ceramic wood thick epoxy and elastomeric coatings Carb...

Page 36: ...caution Have plenty of sharp blades on each job so on the job blade sharpening is eliminated It is best to resharpen dull blades on proper bench or belt grinder in the shop so the blades are ready fo...

Page 37: ...x 3 Straight Shank w Carbide Tip 500 7072 4 4 x 4 Straight Shank w Carbide Tip 500 7072 6 4 x 6 Straight Shank w Carbide Tip 500 Razor sharp super hard for scraping thin epoxies thin mil coatings like...

Page 38: ...works great on tough wood floors glued nailed The long length allows the blade to easily slide under tough material Works well on most ceramics and VCT The long taper works great on tough wood floors...

Page 39: ...SUPPORT To Remove Lower Cutting Head Support 1 Lower slide plate so cutting head hinge pin is below machine bottom Retighten 2 Loosen both cutting head pin set screws at the base of the lower cutting...

Page 40: ...from power 2 Drain fluid by removing the drain plug from side of tank See Figure B Take Caution this unit contains twelve gallons of fluid Make sure you have the proper amount of containers to catch...

Page 41: ...1 Disconnect machine from power 2 Remove hood 3 Remove lines from either side of pump Have a container ready to catch leakage from lines 4 Remove two 5 16 pump securing bolts 5 Remove pump by pulling...

Page 42: ...itch wires 5 Remove two electrical box securing nuts 6 Remove electrical box HYDRAULIC CYLINDER CHANGE OUT 1 Disconnect machine from power 2 Disconnect cylinder lines Have a container ready to catch o...

Page 43: ...Page 34 1 115 VOLT WIRE DIAGRAM...

Page 44: ...Page 34 2 230 VOLT WIRE DIAGRAM...

Page 45: ...ace blocks under Forklift Cups on the side of the machine that wheel is being changed Take Caution Make sure machine is supported properly or serious injury could occur 3 Let cylinder down resting mac...

Page 46: ...raised Push the cylinder lift lever forward to lower and adjust the angle of the cutting head to jack up the machine See Figure A Block up machine See Figure B Remove four bolts pull caster off clean...

Page 47: ...back up beeper switch Remove and replace switch Re insert both screws into switch Firmly tighten Activating arm may need to be adjusted Beeper should sound when valve handle has 1 3 movement If it doe...

Page 48: ...switch is mounted under the center portion of the seat This switch is designed as an emergency shut off If you are not sitting down on the seat the machine will shut off 1 Remove two button hexhead sc...

Page 49: ...place debris deflector on the lower cutting head support measuring a 1 clearance between the cutting head and the front of the debris deflector This clearance will reduce a pinch point Secure with C...

Page 50: ...10 124C OIL PUMP COUPLING 5110 124D OIL PUMP COUPLING NEW STYLE 5110 156 OIL LEVEL PLUG 2 5110 157 DRAIN FILL PLUG 2 5110 162A 6 OPTIONAL POCKET WEIGHT NOT SHOWN 5110 164A TANK HOSE 5110 164B TANK HOS...

Page 51: ...RETURN 5110 236 3 FILTER REPLACEMENT O RING KIT SET OF 3 5110 237 SUCTION FILTER SCREEN 5110 237 1 FILTER SUCTION LINE ASSEMBLY 2 5110 237 1A FILTER HOSE ONLY 2 5110 237 1B FILTER HOSE FITTING ONLY 4...

Page 52: ...HEXHEAD BOLT 4 73203 3 8 FLAT WASHER 4 MOTOR MOUNT 2 FRAME 73204 3 8 SPLIT LOCK WASHER 4 PUMP MOUNT 4 CROSS BRACE 2 FOOT PEG 73207 3 8 16 NYLON LOCK NUT 4 CORD GUIDE 4 MOTOR MOUNT 2 FRAME 2 FOOT PEG...

Page 53: ...PER BLADE 50 PKG 6258 BU 3 X 12 SELF SCORING BLADE BEVEL UP 6259 BU 3 X 14 SELF SCORING BLADE BEVEL UP 6260 BD 3 X 6 HEAVY DUTY DITCHING 6281 3 X 8 HEAVY DUTY BLADE 6282 3 X 14 HEAVY DUTY BLADE 6283 3...

Page 54: ...RA HD CERAMIC EPOXY BLADE 7079 4 4 X 6 ULTRA HD CERAMIC EPOXY BLADE 7079 6 6 X 6 ULTRA HD CERAMIC EPOXY BLADE 7081 3 X 10 INCREASED ANGLE BLADE 7083 3 X 8 INCREASED ANGLE BLADE LABELS PART DESCRIPTION...

Page 55: ...DESCRIPTION 5110 209 Electrical Box Cover Only 5110 215 Cord Guide 5110 403 Front Weight set of 9 Not Shown 5110 404 Rear Weight Not Shown 5110 404 1 Rear Weight Securing Hexhead Bolt 1 2 13 x 1 Not...

Page 56: ...pter 2 5110 221 1 Push Button Assembly Green 5110 222 Push Button Contact PART DESCRIPTION 5110 223 1 Push Button Assembly Red 5110 224 Relay 120 Volt 5110 225 Relay 240 Volt Not Shown 5110 230 Transf...

Page 57: ...itch 5110 217 Back Up Beeper Spacer 5110 218 Back Up Beeper Switch 5200 120 1 Rubber Boot Only PART DESCRIPTION 74501 6 Flat Washer 2 74510 6 32 x 3 8 Panhead Screw 2 74513 6 32 x 3 4 Panhead Screw 2...

Page 58: ...4 3 8 16 Nylon Lock Nut 2 6254 50 Ft Single Cord 12 Gauge 2 70602 Instruction Manual Tube PART DESCRIPTION 70603 Instruction Tube Cap 73207 3 8 16 Nylon Lock Nut 2 73236 3 8 16 x 1 Hexhead Bolt 2 7324...

Page 59: ...5110 175 Single Capacitor Cover 5110 176A Overload Switch 5110 177 Hubble Twist Lock Male Plug PART DESCRIPTION 5110 178 Strain Relief 5110 185 Motor Fan Cover 5110 186 Motor Fan Not Shown 5110 187 C...

Page 60: ...ng New Style Not Shown 5110 200 Motor Mount 73130 1 8 x 1 8 x 3 4 Pump Key Not Shown PART DESCRIPTION 73201 3 8 16 x 1 Hexhead Bolt 4 73203 3 8 Flat Washer 4 73204 3 8 Split Lock Washer 4 73207 3 8 16...

Page 61: ...t Lock Washer 4 5110 241 1 Vertical Support Right 5110 241 2 Vertical Support Left PART DESCRIPTION 73203 3 8 SAE Flat Washer 2 73204 3 8 Split Lock Washer 4 73207 3 8 16 Nylon Lock Nut 2 73236 3 8 16...

Page 62: ...itting 4 5110 114 5 Wheel Motor Set of Seals Not Shown 5110 117 Wheel Hub 2 5110 117 2 Hub Nut 2 PART DESCRIPTION 5110 261 1 Wheel Motor Hose Clamp Assembly 2 5110 405 18 Wheel Rim 5110 408 13 Wheel R...

Page 63: ...261 Wheel Motor Line 4 5110 262 Pressure Line 2 5110 263 Suction Line 2 PART DESCRIPTION 5110 264 45 Valve Fitting 2 5110 270 Motion Control Lever 2 5110 270 2 Lever Jamb Nut 5 16 2 5110 271 Lever Bra...

Page 64: ...Lower Cylinder Line 5110 255 Upper Cylinder Line 5110 261 Wheel Motor Line 4 PART DESCRIPTION 5110 261 1 Wheel Motor Hose Clamp Assembly 2 5110 262 Pressure Line 2 5110 263 Suction Line 2 5110 264 45...

Page 65: ...5110 252 Cylinder Clip 2 PART DESCRIPTION 5110 253 Hydraulic Hose Connector 5110 253R Cylinder Restricter Fitting 5200 258 Debris Deflector 73340 5 16 18 x 1 4 Set Screw 2 73402 1 2 13 Nylon Lock Nut...

Page 66: ...3402 1 2 13 Nylon Lock Nut 4 190 2 190 1 73402 73406 5110 193 5200 194A CASTER FOOT PEG PARTS PART DESCRIPTION 5110 180 Foot Peg 2 5110 191 Single Wheel Caster Assembly Not Shown 5110 191A Replacement...

Page 67: ...lter T Only PART DESCRIPTION 5110 235 3 Filter Coupler Only 5110 235 4 Filter Elbow Only 5110 236 Filter Housing Assembly 5110 236 1 Replacement Filter Return 5110 237 Suction Filter Screen 5110 237 1...

Page 68: ...6 Optional Pocket Weight Not Shown 5110 403 Front Weight set of 9 Not Shown 5110 403 2 Front weight individual PART DESCRIPTION 5110 404 Rear Weight 73406 1 2 13 x 1 Hexhead Bolt Front Weight Compartm...

Page 69: ...ng Parts Label 2 L37 Caution Sharp Blades Label 2 L95F Fluid Leak Label 2 L98 Blade Lift Label L106 Pinch Point Label 3 PART DESCRIPTION L118 Operator Must Be Seated Label 2 L137 Disarm Machine Label...

Page 70: ...itch Label L95F Fluid Leak Label 2 L95J Voltage Label 110V 4 L101 Kill Switch Label PART DESCRIPTION L110A On Label 2 L110B Off Label L118 Operator Must Be Seated Label 2 L137 Disarm Machine Label 3 L...

Page 71: ...27 x 6 box Attaches to the 7050 27 Cutting Head required 5110 100 FRONT WHEEL ASSEMBLY Allows stability and safe transportation over any surface Easy and quick to attach 5110 100W Replacement Wheel O...

Page 72: ...X 3 PIN Secures cutting head assemblies 7075 8 2 X 8 CUTTING HEAD 7075 11 2 X 11 CUTTING HEAD 7077 8 3 5 X 8 CUTTING HEAD 7077 11 3 5 X 11 CUTTING HEAD WOOD VCT ANGLE SHANK BLADES Designed for removin...

Page 73: ...E TIP BLADE 7072 3 3 STRAIGHT SHANK WITH CARBIDE TIP BLADE 7072 4 4 STRAIGHT SHANK WITH CARBIDE TIP BLADE 7072 6 6 STRAIGHT SHANK WITH CARBIDE TIP BLADE STRAIGHT SHANK WITH CARBIDE TIPS The same appli...

Page 74: ...Page 61 MATERIAL SAFETY DATA...

Page 75: ...Page 62 MATERIAL SAFETY DATA...

Page 76: ...Page 63 MATERIAL SAFETY DATA...

Page 77: ...Page 64 MATERIAL SAFETY DATA...

Page 78: ...Page 65 MATERIAL SAFETY DATA...

Page 79: ...Page 66 MATERIAL SAFETY DATA...

Page 80: ...erein shall be the sole and exclusive warranties granted by National and shall be the sole and exclusive remedy available to the purchaser Correction of defects in the manner and for the period of tim...

Page 81: ...ck One Repair Do you wish to be contacted before repairing Yes No Return Contact National if a loaner is needed Return Authorization Number Date Customer Number Purchased From required contact Nationa...

Page 82: ...6293 3 x 14 Extra Heavy Duty Blade 187 6294 3 x 27 Extra Heavy Duty Blade 187 7050 200 3 x 6 Premium High Tempered Blade 062 7050 201 3 x 8 Premium High Tempered Blade 062 7050 202 3 x 10 Premium High...

Page 83: ...North Minneapolis MN 55445 Phone 800 245 0267 or 763 535 8206 Fax 800 648 7124 or 763 535 8255 Web Site www nationalequipment com E Mail info nationalequipment com BILL TO Attn _______________________...

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