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National Instruments sbRIO-9607, User Manual

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Contents

Mechanical Considerations....................................................................................................... 3

Dimensions........................................................................................................................3
Maximum Component Heights.........................................................................................5
Mounting...........................................................................................................................6
Managing Thermal Conditions....................................................................................... 10
Validating the System......................................................................................................12
Shock and Vibration........................................................................................................17

Ports and Connectors.............................................................................................................. 17

Connector Descriptions...................................................................................................18
Power Connector.............................................................................................................20
RJ-45 Gigabit Ethernet Port............................................................................................20
RS-232 Serial Port.......................................................................................................... 21
CAN Port.........................................................................................................................22
USB Host Ports............................................................................................................... 23

RESET Button.........................................................................................................................24

System Reset................................................................................................................... 24

LEDs....................................................................................................................................... 25

POWER LED Indicators.................................................................................................25
STATUS LED Indicators.................................................................................................26
User LEDs.......................................................................................................................26
Ethernet LED Indicators................................................................................................. 27

Real-Time Clock (RTC) Battery............................................................................................. 27
Internal Real-Time Clock (RTC).............................................................................................28
RIO Mezzanine Card Connector.............................................................................................28

RMC Connector Pins...................................................................................................... 29
RMC Connector Pin Listing by Location....................................................................... 33
RMC Connector Power Requirements............................................................................36
RMC Connector Electrical Characteristics..................................................................... 36
VIN_Filtered................................................................................................................... 37
RMC VBAT.................................................................................................................... 37
USB Support................................................................................................................... 37
RMC Ethernet Support....................................................................................................38
C Series DIO................................................................................................................... 38
RMC RST#..................................................................................................................... 39
SYS RST#....................................................................................................................... 39
FPGA_CONF..................................................................................................................39
User-Defined FPGA Signals........................................................................................... 39

Power Requirements............................................................................................................... 41

Wiring the Power Supply Connector.............................................................................. 41
Powering On the NI sbRIO Device.................................................................................42
Calculating the Power Requirement............................................................................... 42

Configuring the sbRIO-9607.................................................................................................. 43

Connecting the sbRIO-9607 to the Host Computer........................................................ 44
Configuring Startup Options...........................................................................................45
Configuring FPGA Startup App..................................................................................... 46

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NI sbRIO-9607 User Manual

Summary of Contents for sbRIO-9607

Page 1: ...SB Host Device Reset In Out VBAT x96 Digital I O 3 3 V x2 C Series Module Interface Optional System Power Processor Zynq 7020 sbRIO 9607 FPGA LED GIGE 0 PHY ENET 0 Connector User LED Status LED USB PHY USB Connector 3 3 V_Aux 5 V FPGA_VIO On board Power Supply Power Selection Power Connector Real time Clock 512 MB DDR3 512 MB NAND Flash CAN XCVR CAN Port 0 Connector Serial Port 1 Connector RS 232 ...

Page 2: ...attery 27 Internal Real Time Clock RTC 28 RIO Mezzanine Card Connector 28 RMC Connector Pins 29 RMC Connector Pin Listing by Location 33 RMC Connector Power Requirements 36 RMC Connector Electrical Characteristics 36 VIN_Filtered 37 RMC VBAT 37 USB Support 37 RMC Ethernet Support 38 C Series DIO 38 RMC RST 39 SYS RST 39 FPGA_CONF 39 User Defined FPGA Signals 39 Power Requirements 41 Wiring the Pow...

Page 3: ...hermal performance to ensure that your application meets the NI sbRIO device operating requirements Dimensions The following figures specify dimensions for the sbRIO 9607 Figure 2 Primary Side Dimensions in mm in 65 01 2 559 64 38 2 534 43 95 1 730 38 24 1 505 31 84 1 253 11 19 0 440 10 76 0 423 10 30 0 405 77 33 3 044 NAND Flash DDR Memory 70 39 2 771 51 82 2 040 66 73 2 627 50 17 1 975 62 85 2 4...

Page 4: ...3 025 3 20 0 126 96 74 3 809 98 40 3 874 40 03 1 576 Pin 1 4x Ø 3 18 0 125 26 67 1 050 0 0 0 000 1 0 0 0 000 73 63 2 899 71 72 2 824 102 87 4 050 1 Holes and Keepouts Sized for M3 Standoff 4 5 mm Hex or 4 40 Standoff 3 16 in Hex 4 ni com NI sbRIO 9607 User Manual ...

Page 5: ...imensional models of the sbRIO 9607 visit ni com dimensions and search by model number Maximum Component Heights The primary side of the sbRIO 9607 is the top side of the PCB populated with the power and Ethernet connectors The secondary side is the bottom side of the PCB populated with the RMC connector The following figures show the maximum component heights for the different regions of the prim...

Page 6: ...ent Height of Secondary Side 60 96 mm 2 400 in Max Component Height 7 62 mm 0 300 in 10 16 mm 0 400 in 11 43 mm 0 4500 in Max Component Height 6 15 mm 0 242 in Min Adjacent Surface Height 7 62 mm 0 300 in Min Adjacent Surface Height 7 62 mm 0 300 in Mounting You can mount the NI sbRIO device in a variety of ways in order to maximize system performance Some mounting methods might require custom fas...

Page 7: ...tion Options The sbRIO 9607 Thermal Kit for NI sbRIO 9607 9627 9637 153901 02 and certain RMC accessories are designed to allow traditional M F standoff threads to pass through and stack in either direction The following figures show possible mounting configurations and associated fastener types NI sbRIO 9607 User Manual National Instruments 7 ...

Page 8: ...s secured to or made from the panel or plate as shown in the following figure Figure 7 Mounting on a Panel or Plate 2 3 4 5 7 8 9 6 1 1 Exploded view of all mounting components 2 Complete assembled and mounted view 3 Mounting screws 4 Standoff 9 65 mm 0 38 in 5 Standoff 16 00 mm 0 63 in 6 Thermal Kit for NI sbRIO 9607 9627 9637 153901 02 7 RMC board 8 NI sbRIO 9607 9 Mounting surface 8 ni com NI s...

Page 9: ...nvironment Figure 8 Mounting on a Panel or Plate 1 2 1 2 3 4 5 7 8 10 11 9 6 1 Exploded view of all mounting components 2 Complete assembled and mounted view 3 Heatsink 4 Thermal Kit for NI sbRIO 9607 9627 9637 153901 02 5 NI sbRIO 9607 6 RMC board 7 Mounting screws 8 Standoff 16 00 mm 0 63 in 9 Standoff 9 65 mm 0 38 in 10 Standoff 11 Mounting surface NI sbRIO 9607 User Manual National Instruments...

Page 10: ...of the power connector These currents should be measured with a current probe after final assembly of the end system Investigate and remove any current differences Managing Thermal Conditions Due to the small size of the sbRIO 9607 it is very important to appropriately dissipate the heat generated during operation You must plan for the thermal conditions of your application throughout development ...

Page 11: ...than in the room ambient that surrounds the enclosure The following figure identifies these types of ambient temperatures Figure 10 Ambient Temperatures 1 2 3 6 5 4 7 1 External ambient temperature 2 Internal enclosure ambient temperature 3 Local ambient temperature 4 Enclosure 5 RMC board 6 NI sbRIO 9607 7 Thermal Kit for NI sbRIO 9607 9627 9637 153901 02 External ambient The maximum air temperat...

Page 12: ...tem NI recommends that you use a validation system for an extended period of time in a test environment with the same thermal environmental and functional utilization characteristics as the target deployment environment You are responsible for final validation of your application Validating Temperature Measurements Digitally To meet the thermal specifications of the sbRIO 9607 you must satisfy the...

Page 13: ...eing useful for system validation digitally reported temperatures also provide feedback about system health and can be used as triggers or set points NI recommends that you monitor the digitally reported temperatures on deployed systems especially if the temperatures approach the maximum thermal specifications during system validation testing Monitoring allows individual systems to identify advers...

Page 14: ...IO device can be maximized by implementing the following recommendations Directly mount a thermal solution such as the Thermal Kit for NI sbRIO 9607 9627 9637 153901 02 to a thermally conductive surface such as a metal enclosure wall or plate as shown in the Mounting on a Panel or Plate with Conduction Path section An interface material such as thermal grease should be used to maximize the heat tr...

Page 15: ...627 9637 153901 02 does not satisfy your design requirements NI recommends replicating the features of the heat spreader into your own thermal solution Use the pedestal dimensions shown in the following figure and a Bergquist GPVOUS 0 060 thermal gap pad with a fastener assembly rate of 4 23 mm s 10 in min to prevent damage to the critical components during assembly NI recommends that you replicat...

Page 16: ... 0 185 0 0 0 000 0 0 0 000 A B C E F G H D The following table provides the pedestal height from board surface for each corresponding component shown in the previous figure Table 1 Pedestal Height from Board Surface Designation Pedestal Corresponding Component Pedestal Height from Board Surface A B ENET PHY 2 05 mm 0 081 in C D USB PHY 2 00 mm 0 079 in E CPLD 2 20 mm 0 087 in F NAND Flash 2 16 mm ...

Page 17: ...s when designing your sbRIO 9607 system to account for shock and vibration In general shorter SEARAY stack heights perform better than taller stack heights Directly mounting the thermal solution to a rigid surface provides the best performance If this method is not feasible for your design minimize the amount of extra mass that only the sbRIO 9607 supports such as a heat sink or other thermal solu...

Page 18: ...orarily unavailable when the FPGA is reconfigured Downloading your FPGA application to the flash of the sbRIO 9607 ensures that the FPGA is configured before the driver can access a given peripheral Refer to the Configuring FPGA Startup App section in this document for more information Connector Descriptions The following table lists the connectors on the NI sbRIO device and the part number and ma...

Page 19: ...ting connector for the RMC connector from Samtec the connector manufacturer or from a distributor such as Arrow or Avnet The height of the mating connector you select to mate to the RMC connector determines the height of the standoffs you need Samtec requires that standoffs be 0 15 mm 0 006 in taller than the combined height of the RMC and mating connectors Therefore to determine the required stan...

Page 20: ...ormation about connecting an RMC Power Connector The sbRIO 9607 has a power connector to which you can connect a power supply The following table shows the pinout for the power connector Table 4 Power Connector Pinout Pinout Pin Description V C Pin 1 C Common V Power input The sbRIO 9607 has reverse voltage protection RJ 45 Gigabit Ethernet Port The sbRIO 9607 has a tri speed RJ 45 Gigabit Etherne...

Page 21: ...33 05 10 m 151733 10 RS 232 Serial Port The sbRIO 9607 has an RS 232 serial port that is implemented with a shrouded header 10 position modular jack to which you can connect devices such as displays or input devices Use the Serial VIs to read from and write to the serial port Refer to the LabVIEW Help for information about the Serial VIs Find examples on how to use NI Serial or NI VISA to perform ...

Page 22: ... 232 serial port Table 7 RS 232 Serial Port Accessories Accessory Part Number NI Single Board RIO 10 pin header to 9 pin D SUB 153158 10 CAN Port The sbRIO 9607 has a CAN port that is implemented with a shrouded header 10 position modular jack to provide connections to a CAN bus The following figure shows the pinout for the CAN port 22 ni com NI sbRIO 9607 User Manual ...

Page 23: ...eras that conform to the USB Video Device Class UVC protocol as well as machine vision cameras that conform to the USB3 Vision standard and are USB 2 0 compatible Caution Do not hot swap USB devices while the sbRIO 9607 is in a hazardous location or connected to high voltages If the sbRIO 9607 is not in a hazardous location you can connect and disconnect USB devices without affecting operation The...

Page 24: ...7 Table 10 USB Host Port Cable Cable Length Part Number USB Extension with Retention Type A Connectors 0 5 m 152166 0R5 2 m 152166 02 RESET Button Press the RESET button to reset the processor in a similar manner as cycling power Figure 17 RESET button 1 1 RESET button System Reset The following figure shows the reset behavior of the sbRIO 9607 24 ni com NI sbRIO 9607 User Manual ...

Page 25: ...led FPGA Startup App disabled Console Out enabled RT Startup App disabled FPGA Startup App disabled Safe Mode LEDs The sbRIO 9607 provides the following LEDs Figure 19 sbRIO 9607 LEDs 1 3 2 4 5 1 Gigabit Ethernet LEDs 2 POWER LED 3 STATUS LED 4 USER1 LED 5 USER FPGA1 LED POWER LED Indicators The following table lists the POWER LED indicators Table 11 POWER LED Indicators LED Color LED Pattern Indi...

Page 26: ...er has forced the sbRIO 9607 to boot into safe mode by pressing the reset button for longer than five seconds or by enabling safe mode in MAX Refer to the Measurement Automation Explorer MAX Help for information about safe mode Blinks four times and pauses The sbRIO 9607 is in safe mode The software has crashed twice without rebooting or cycling power between crashes Continuously blinks The sbRIO ...

Page 27: ... 100 Mbit s data rate selected Off 10 Mbit s data rate selected Real Time Clock RTC Battery The sbRIO 9607 contains an RTC battery which is a lithium cell battery that stores the system clock information when the sbRIO 9607 is powered off Only a slight drain on the RTC battery occurs when power is applied to the sbRIO 9607 power connector The rate at which the RTC battery drains when power is disc...

Page 28: ...Mezzanine Card Connector The following figure shows the dimensions of an example RMC and the locations for connecting to the NI sbRIO device Figure 20 RMC Connector Location and Dimensions on Example RMC 98 40 3 000 96 75 3 809 3 20 0 126 40 03 1 576 Pin 1 0 0 0 000 0 0 0 000 Caution RMCs are not hot swappable Disconnect power before mating or unmating 28 ni com NI sbRIO 9607 User Manual ...

Page 29: ...nector are divided into the following groups Pins with dedicated functions General purpose digital I O pins Pins reserved for future use Note Leave reserved and unused pins disconnected on RMCs NI sbRIO 9607 User Manual National Instruments 29 ...

Page 30: ... host system is connected to power 5 V O 5 V from the RMC connector host system FPGA_VIO O I O voltage for the FPGA3 3V pins VIN_FILTERED I 9 V to 30 V input to power the device through the RMC connector rather than through the front panel connector VBAT I This pin may be used to connect a longer life battery to the RTC on the host system The RTC will track absolute time as long as either the main...

Page 31: ...onditioned C Series DIO Refer to the NI sbRIO 9607 9627 RMC Design Guide for more information about how to use these signals to connect up to two board level C Series modules to your RMC SLEEP 5V C Series O 5 V Resets RST O LVTTL3 3V Reset that indicates that the main power is not ideal or that the RMC connector host system has been reset SYS_RST I LVTTL3 3V System reset used to reset the RMC conn...

Page 32: ...s GBE_SPEED_LEDg GBE_SPEED_LEDy O LVTTL3 3V Speed LED signals GBE_ACT_LEDg O LVTTL3 3V Activity link LED signal High speed USB after PHY USB_D USB_D I O Defined by USB Port for hi speed differential USB USB_MODE I Connect to digital ground or leave disconnected to configure the USB port as Host Connect to 3 3V to configure the USB port as Device USB_CPEN O LVTTL3 3V Refer to the sbRIO 9607 9627 RM...

Page 33: ...pose digital I O pins DIO 0 95 I O LVTTL3 3V Pins for connecting directly to the FPGA through a series resistor and for enabling serial CAN or SDHC peripherals on an RMC RMC Connector Pin Listing by Location The following table lists the pinout for the RMC connector and indicates the pin number and corresponding function NI sbRIO 9607 User Manual National Instruments 33 ...

Page 34: ...23 DIO28 129 GND 135 DIO27 141 DIO26 147 GND 153 DIO25 159 DIO24 165 GND 171 DIO23 177 DIO22 183 GND 189 DIO21 195 DIO20 201 GND 207 DIO19 213 DIO18 219 GND 225 DIO17 231 DIO16 237 GND 4 GND 10 GND 16 GBE_MDI1 22 GBE_MDI1 28 GND 34 USB_MODE 40 ID_SELECT 1 46 CVRT _DIO3 1 52 GND 58 OSCLK_DIO0 1 64 TRIG_DIO1 1 70 GND 76 OSCLK_DIO0 2 82 TRIG_DIO1 2 88 GND 94 DIO79 100 DIO78 106 GND 112 DIO77 118 DIO7...

Page 35: ...d FPGA_CONF Yes Yes Yes USB_D Yes Yes Yes RST Yes Yes Yes SYS_RST Yes Yes Yes 5V Yes Yes Yes 3 3V_AUX Yes Yes Yes FPGA_VIO Yes Yes Yes PROC_VIO Yes No1 Not guaranteed VBAT Yes Yes Yes GP_PORT CAN RS 232 RS 485 Secondary Ethernet SDHC Yes No Not guaranteed Processor I O via DIO 0 95 CAN RS 232 RS 485 SDHC No Yes Not guaranteed 1 Pin 42 RESERVED of the RMC connector provides 3 3 V to the RMC in orde...

Page 36: ...ts the requirements for each rail on an RMC connector Rail Voltage Tolerance Maximum Current Maximum Ripple and Noise 5 V 5 1 5 A 50 mV 3 3V_AUX 5 0 33 A 50 mV FPGA_VIO 3 3 V 5 0 33 A 50 mV Caution Ensure that your RMC does not source any current onto any of the power pins and can tolerate 5 V and FPGA_VIO coming up in any order RMC Connector Electrical Characteristics Each pin in an RMC connector...

Page 37: ...MC connector provides a VBAT pin to power the RTC The sbRIO 9607 also has an onboard battery that powers the RTC The following table lists the VBAT power specifications Table 19 VBAT Power Specifications Specification Minimum Typical Maximum VBAT input voltage 2 875 V 3 0 V 5 5 V sbRIO 9607 powered VBAT current 25 nA 100 nA sbRIO 9607 unpowered VBAT current 2 6 μA average 4 2 μA average USB Suppor...

Page 38: ...r implementing Ethernet LEDs on an RMC The GBE_ACT_LEDg signal indicates the link status and activity of the Ethernet connection as described in the following table Table 20 Ethernet Link Activity LED Behavior Link State GBE_ACT_LEDg Behavior No link Low Link but no activity High Link with activity Toggling The GBE_SPEED_LEDg and GBE_SPEED_LEDy signals indicate the link speed of the Ethernet conne...

Page 39: ...sert The SYS_RST signal asserts low The amount of time for which you assert this signal determines the specific reset behavior This behavior is the same as shown in the Reset Button Behavior section of this document You can assert the SYS_RST signal before you apply power to the sbRIO 9607 The sbRIO 9607 remains in reset until the SYS_RST signal de asserts If you assert the SYS_RST signal before p...

Page 40: ...on the RMC Connector ZYNQ 7020 FPGA RMC Connector 42 2 Ω The RMC has a total of 96 DIO channels The NI sbRIO device is tested with all DIO channels driving 3 mA DC loads DIO signals are tristated floating before and during FPGA configuration After FPGA configuration completes unused DIO signals remain tristated To ensure startup values place pull up or pull down resistors on an RMC The DIO channel...

Page 41: ...ce to an appropriate CAN transceiver on your RMC design The NI sbRIO 9607 9627 RMC Design Guide on ni com manuals provides design guidelines requirements for routing signals and recommendations for a CAN transceiver The specifications depend on a suitable RMC design that follows these guidelines and requirements and utilizes the recommended or an equivalent transceiver Refer to Embedded CAN sectio...

Page 42: ...you troubleshoot the issue Calculating the Power Requirement Caution Exceeding the power limits may cause unpredictable device behavior Total power requirement int 5 3 3 where Pint is the power consumption by the NI sbRIO device internal operation including integrated I O functions PDIO is the power consumption by the 3 3 V DIO pins across the RMC or DIO connectors P5V is the power consumption by ...

Page 43: ...tly measure a board running the application in an environment representative of the intended use case Configuring the sbRIO 9607 You can connect the sbRIO 9607 to a host computer or network and configure the startup options using the RJ 45 Gigabit Ethernet port If a RIO Mezzanine Card is designed with a device USB connector the target can also be configured using the device USB port Tip Refer to t...

Page 44: ...O 9607 on a network using DHCP 1 Disable secondary network interfaces on the host computer such as a wireless access card on a laptop 2 Ensure that any anti virus and firewall software running on the host computer allows connections to the host computer Note MAX uses UDP 44525 Refer to the documentation of your firewall software for information about configuring the firewall to allow communication...

Page 45: ...e window d Select Static on the Configure IPv4 Address control e Enter values for IPv4 Address Subnet Mask Gateway and DNS Server based on the information you recorded Be sure to enter a value for IPv4 Address that is not used by another device on the network For example do not use the IP address usually assigned to the host computer f Click Save and let MAX restart the sbRIO 9607 The sbRIO 9607 d...

Page 46: ...control Disable RT Startup App Rebooting the sbRIO 9607 with this setting on prevents any LabVIEW startup applications from running Disable FPGA Startup App Rebooting the sbRIO 9607 with this setting on prevents autoloading of any FPGA application Enable Secure Shell SSH Logins Rebooting the sbRIO 9607 with this setting on starts sshd on the sbRIO 9607 Starting sshd enables logins over SSH an encr...

Page 47: ...nected to the main CAN bus cable through a short connection called a stub The pair of signal wires CAN_H and CAN_L constitutes a transmission line If the transmission line is not terminated signal changes on the bus cause reflections that can cause communication errors The CAN bus is bidirectional and both ends of the cable must be terminated However only the two nodes at the far end of the cable ...

Page 48: ...O 11898 specification allows for significantly longer cable lengths at lower bit rates but NI recommends that you analyze each node for signal integrity problems Number of CAN Nodes The maximum number of nodes depends on the electrical characteristics of the nodes on the network If all nodes meet the ISO 11898 requirements you can connect at least 30 nodes to the bus You can connect higher numbers...

Page 49: ...tallation Services repairs extended warranty and other services Visit ni com register to register your National Instruments product Product registration facilitates technical support and ensures that you receive important information updates from NI A Declaration of Conformity DoC is our claim of compliance with the Council of the European Communities using the manufacturer s declaration of confor...

Page 50: ... and third party legal notices in the readme file for your NI product Refer to the Export Compliance Information at ni com legal export compliance for the National Instruments global trade compliance policy and how to obtain relevant HTS codes ECCNs and other import export data NI MAKES NO EXPRESS OR IMPLIED WARRANTIES AS TO THE ACCURACY OF THE INFORMATION CONTAINED HEREIN AND SHALL NOT BE LIABLE ...

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