National Flooring Equipment 5200QL Operating & Service Manual Download Page 33

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Parts List and Diagrams

5204

POWER PACK, EXTENDED

5212

CHARGER, BATTERY, 48 VOLT

(5200QL-10XXXX)

404062

ASSEMBLY, QUIQ 1000 CHARGER,

5200QL, JPN (5200QL-28XXXX)

PART# DESCRIPTION

QTY

BATTERY/CHARGER

WEIGHTS

5110-100

TRANSPORT WHEELS

5110-100W

CASTER ASSY, 5”, TRANSPORT WHEEL 2

PART# DESCRIPTION

QTY

FRONT WHEEL ASSEMBLY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

73424

Washer, Flat, Zinc SAE 1/2

73403

Washer, Split lock 1/2

5110-404

Bottom Weight

73427

Bolt, Hex Head Cap 1/2-

13x1-1/2

74854

Weight, Pocket, Cast, Ride

73531

Washer, Flat Zinc, SAE 5/8

73414

Bolt, HHCS, 1/2-13x7

402228_5200QL_RevE

order

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Summary of Contents for 5200QL

Page 1: ...Read Manual Before Operating or Servicing Machine 402228 Rev E 5200QL RIDE ON SCRAPER OPERATING SERVICE MANUAL T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...14 Slide Plate Adjustments and Settings 14 Application Setup 15 Ditching 16 Maintenance Schedule 17 Troubleshooting Guide 18 Maintenance 19 Manual Slide Plate Removal 19 Leak Maintenance 19 Check Hyd...

Page 4: ...tment Provides easy access to the motor for maintenance purposes Adjustable Foot Rests Adjusts to operator s level of comfort Cutting Head Cylinder Lift Changes the angle of the cutting head via the c...

Page 5: ...hands away from all moving parts and tooling Wear gloves when changing tooling Remove tooling when ma chine is not in use and or lower cutting head to the floor Do not force equipment Equipment will...

Page 6: ...EAR A RESPIRATOR APPROVED BY OSHA MSHA FOR THE MATERIAL BEING CUT Scraping Do not drive machine along hills or uneven surfaces The weight of the machine may become distributed differently if on an une...

Page 7: ...conditions Leaking pres surized hydraulic fluids may develop a mist or fine spray that can flash or explode upon contact with a source of ignition These explosions can be very severe and could result...

Page 8: ...e It should be nested prop erly in between the guards 3 Once power packs are properly installed connect gray plug at top blue plug at front Failure to connect all the plugs will not allow machine to o...

Page 9: ...000 lb 1 361 kg To better secure machine place onto the lowered cutting head raise machine off the caster Tie machine down and chock wheels Forklift Cups There are two forklift cups mounted under the...

Page 10: ...to be pulled backwards To lock levers in place connect a bungee strap from each lever pushing levers backward Pull ing straps to the back of the machine and connecting behind the seat or the rear of...

Page 11: ...blade without having to replace the blade Inserting or Changing Blades Sharp blades are imperative for good performance 1 Using a 3 4 socket wrench loosen bolts on cutting head Quantity of bolts will...

Page 12: ...bevel down for wood Figure 9 1 Dull blades greatly affect the performance of the machine and reduce cutting ability sharpen or replace as needed After removing a portion of material clear the work are...

Page 13: ...pressure on one lever or the other while moving Emergency Stop Switch Figure 13 The emergency stop switch is designed to immediately cut power to the system Seat Switch The seat has a safety switch O...

Page 14: ...e Plate Settings While the hydraulic slide plate can be adjusted to multiple positions there are two basic slide plate settings Low Setting Figure 17 the hydraulic slide plate is positioned 1 off the...

Page 15: ...carpet from over VCT tile and the tile needs to be saved run the machine at a 45 angle over the tile This should help to save the tile Vct Tile The slide plate should be adjusted to a low setting 1 2...

Page 16: ...using a regular blade bending up the cor ners of the blade will help from the blade digging into the floor Sometimes a shank blade or a shank blade with a carbide tip will work DITCHING Cross Room Dit...

Page 17: ...our mark the hydraulic fluid should be changed Regular maintenance should be performed according to the schedule Maintenance to be performed Interval Daily 200 hrs 1000 hrs 2000 hrs After initial 100...

Page 18: ...an cover after each job Machine is making rattling noises Loose hardware on machine Inspect and tighten bolts as needed Fluid is leaking from machine Hose connections or fittings have loosened through...

Page 19: ...n the fill hole on the right side of the frame in front of the rear wheel 1 Remove filler plug 2 Oil should be visible 1 below hole 3 Reinsert plug HYDRAULIC OIL CHANGE OUT 1 Disconnect machine from p...

Page 20: ...two 5 16 pump securing bolts 4 Remove pump by pulling pump straight out from pump motor CHANGE VALVE 1 Disconnect machine from power charger or battery 2 Lift hood all the way back resting on the hoo...

Page 21: ...can move freely 1 Give a shot of grease in grease fitting on caster every month to keep caster moving freely 2 To remove caster machine will need to be raised Push the cylinder lift lever for ward to...

Page 22: ...way or by using 2 ton jack Place blocks under the fork lift cup 3 Slowly raise the cutting head until the machine is resting on the blocks and the wheel on the side that is blocked up is raised off th...

Page 23: ...NOT SHOWN 1 8 5200QL 28 SV COVER BATTERY SILVER VEIN 1 9 403131 SV COVER HINGED TOP SILVER VEIN 1 10 5200 603 HOSE GUIDE 1 11 5700 103 SWITCH START ASSEMBLY 5200QL 10XXXX NOT SHOWN 1 401415 ASSEMBLY K...

Page 24: ...10 117 2 Hub Nut 1 8 401433 Pin Cotter 1 8 x 1 75 1 CASTER WHEEL ASSEMBLY ITEM NO PART NUMBER DESCRIPTION 1 402280 Caster Assy Kingpinless 4 Plate Mount 1 1 403352 Wheel 4 OD x 2 1 2 W Wheel Only 2 73...

Page 25: ...ION QTY BACKUP BEEPER ASSEMBLY INSTRUCTION TUBE 1 3 2 2 1 1 2 7 6 4 3 5 2 ITEM NO PART NUMBER DESCRIPTION QTY 1 402298 Bracket Pivot Footrest 1 2 73207 NUT NYLOCK 3 8 16 2 3 401999 Knob Adjustable 3 4...

Page 26: ...IES 2 3 5700 106 BREAKER CIRCUIT 70 AMP 1 4 5200 127 TERMINAL STRIP 1 5 5700 90 RELAY SOCKET 1 6 5700 91 RELAY 1 7 5700 104 SOLENOID 1 PART DESCRIPTION QTY PART DESCRIPTION QTY 4 2 1 6 5 3 ELECTRIC BO...

Page 27: ...SHOWN 4 PART DESCRIPTION QTY 1 70905 D4 PUMP DOUBLE MARZOCCHI 1 2 5200 1G GASKET PUMP 1 3 72816 FITTING ELBOW 90 DEGREE 3 8 2 4 6280 118 FITTING SUCTION HOSE TO PUMP 2 5 73263 WASHER FLAT SEA ZINC 3...

Page 28: ...CONTROL LEVER MANUAL LIFT PARTS 6 SEE GEAR PUMP ASSEMBLY 7 5110 114 2 WHEEL MOTOR FITTING 4 8 5700 70 T FITTING NOT SHOWN 1 9 5700 77 SUCTION HOSE ASSEMBLY NOT SHOWN 1 10 5700 81 SUCTION LINE NOT SHO...

Page 29: ...ER RELIEF VALVE 1 BREATHER DIP STICK 1 PART DESCRIPTION QTY 1 5200 261 1A CLAMP 2 2 5200 261 1B BODY ONLY CLAMP 4 3 73063 BOLT HEX HEAD CAP 1 4 20X1 3 4 2 4 73002 WASHER SPLIT LOCK 1 4 2 PART DESCRIPT...

Page 30: ...0099 HOSE SUCTION 1 2 X 20 W FITTING 2 10 5110 237 FILTER SCREEN 2 11 73310 SCREW SHC 5 16 18 X 7 8 8 12 73303 WASHER SPLIT LOCK 5 16 8 13 5700 65 FILTER 1 14 5700 66 HEAD 1 15 70612 BRACKET 1 16 5700...

Page 31: ...3235 Nut Hex Jam 3 8 24 3 10 401796 Bracket Wldt Valve RH 1 11 401832 Valve Metered Dual Spool Low PSI 1 ITEM NO PART NUMBER DESCRIPTION QTY 12 400034 Fitting FF1231 06 08 8 13 73320 Bolt Socket Head...

Page 32: ...de 2 5 402410 Slide Plate Steel Manual Adjustment 1 6 402440 Tooling Holder Weldment 1 7 402574 Shield Cylinder 1 8 402576 Pin Cylinder Guard Upper 1 9 5110 250 Cylinder NN16 1 10 5110 267 Hose Assemb...

Page 33: ...100W CASTER ASSY 5 TRANSPORT WHEEL 2 PART DESCRIPTION QTY FRONT WHEEL ASSEMBLY 3 4 7 2 1 6 5 ITEM NO PART NUMBER DESCRIPTION QTY 1 73424 Washer Flat Zinc SAE 1 2 6 2 73403 Washer Split lock 1 2 6 3 51...

Page 34: ...1 6 5200QL 503 Tray Top 1 7 5200QL 504 Weldment Bottom Tray 1 8 5200QL 505 Weldment Handle Cart 1 9 5200QL 506 Tongue 1 10 5200QL 507 Washer Bent 6 11 73207 Nut Hex Nylon Insert 3 8 16 17 12 73222 Bol...

Page 35: ...Forklift Point 2 17 L33C Label Instruction Manual 1 18 402376 Label Ride On Lift 1 19 402462 Label National Logo 3 x 3 1 20 5700 102D Label Emergency Stop 5200QL 10XXXX 1 21 5700 102D JA Label Emergen...

Page 36: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

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