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WARNING

Before commissioning the product, ensure that the installation is safe and in accordance with local
regulations.

WARNING

Comply with the provisions to meet EMC requirements.

WARNING

Use cables of the appropriate type and cross-section according to the electrical characteristics of the
load, the ambient temperature and local regulations.

WARNING

Any insulation tests may only be performed in accordance with the manufacturer's instructions.
Failure to do so may result in damage to the unit.

CAUTION

Electronic boards and components may be damaged by electrostatic discharge. We therefore, rec-
ommend to don't touch the components.

CAUTION

Take care during installation and electrical connection that no foreign bodies enter into the device.

DANGER

During the entire period in which the device is powered, regardless of whether it is operated or
remains in stand-by (digital shutdown), high voltage is present inside the device and at the input and
output terminals.

DANGER

The device, previously in stand-by condition, may suddenly start up following the reset of an alarm
or changed system conditions. This may result in serious mechanical and electrical danger to the
operator who, upon seeing the device stopped, may have intervened on it, on the load or on the
system in which it is installed.

DANGER

If the motor is of the permanent magnet type, the device may be energized by the passive rotation of
the motor. In this case, both the power supply and the load should be disconnected before working
on the device itself.

DANGER

Ensure that the device is fully closed and all fixing screws are properly tightened before supplying
power. Do not remove the protective parts for any reason while the device is powered on.

DANGER

It is recommended to install the appropriate protection devices upstream of the device, such as a
circuit breakers, fuses and a residual current device (RCD).

DANGER

Make sure that the device and the loads connected to it are properly grounded with the appropriate
connection terminals before commissioning.
Ensure that the grounding system is compliant and refer to local regulations for grounding devices.
Each load must be fitted with its own earthing cable, the length of which must be as short as
possible. Do not make interconnected grounding connections.
Leakage currents may exceed 3.5 mA. It is recommended to use the reinforced ground connection if
necessary.

PILOT

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Summary of Contents for PILOT

Page 1: ...PILOT Installation use and maintenance manual V 3 0 24 04 2022 EN...

Page 2: ...tec srl The information contained in this document may be changed without notice Nastec srl Via della Tecnica 8 36048 Barbarano Mossano Vicenza Italy Tel 39 0444 886289 Fax 39 0444 776099 info nastec...

Page 3: ...5 3 Cables entry 11 6 Mechanical installation 11 6 1 Installation environment 11 6 2 Cooling 12 6 3 Wall installation 12 7 Electrical installation 13 7 1 Grounding 13 7 2 Connecting cables 13 7 2 1 Po...

Page 4: ...device that protects and controls single phase and three phase pumps by signaling Overcurrent phase failure excessive number of restarts The back lit LCD display allows viewing the absorbed current v...

Page 5: ...n damage to the product the system in which it is installed and in the worst cases damage to property or persons with even fatal consequences WARNING Failure to comply with the instructions may lead t...

Page 6: ...tions This may result in serious mechanical and electrical danger to the operator who upon seeing the device stopped may have intervened on it on the load or on the system in which it is installed DAN...

Page 7: ...12 months Verify the maintenance of the protection rating ingress of dust or water by checking the tightening of the screws in the mechanical closing parts the gaskets and the cable glands Every 12 m...

Page 8: ...If the warranty is applicable Nastec will repair the device Nastec is willing to refurbish the product upon offer In the absence of a warranty Nastec will make an offer to repair and or refurbish the...

Page 9: ...posal of the product is subject to severe administrative and or criminal penalties 4 Transport and storage 4 1 Transport Avoid subjecting the product to severe shocks or extreme weather conditions dur...

Page 10: ...r it has been used it is advisable to contact the manufacturer for further information on storage TIP For more information contact the dealer or technical support at service nastec eu or by opening a...

Page 11: ...330 3x230V 2 4 PILOT 312 3x400V 2 2 PILOT 325 3x400V 2 4 PILOT 330 3x400V 2 4 PILOT 312 3x460V 2 2 PILOT 325 3x460V 2 4 PILOT 330 3x460V 2 4 5 3 Cables entry Cable gland Tightening torque Nm Cable dia...

Page 12: ...over or with the cable glands open even if not connected to the power supply The infiltration of dust water or humidity may irreparably damage the device 6 2 Cooling The device is cooled by natural ve...

Page 13: ...the latter is greater than 35 mm2 1 AWG 7 2 Connecting cables WARNING The connecting cables must comply with local regulations feature the appropriate cross section and meet the requirements for volta...

Page 14: ...such as fuses and circuit break ers upstream of the device These trigger in the event of failure of a component inside the device Supply voltage Model Recommended fuse gC Recommended circuit breaker...

Page 15: ...2 50 Fork for M4 screw P E 50 Fork for M4 screw Motor MOTOR AUX 50 Fork for M4 screw MAIN 50 Fork for M4 screw COM 50 Fork for M4 screw P E 50 Fork for M4 screw Running capaci tor RUN CAP FM3 6 3 x 0...

Page 16: ...A2 14 A mm Pre insulated cable lug Stripping diagram Power Supply LINE L1 50 Fork for M4 screw A L2 50 Fork for M4 screw L3 50 Fork for M4 screw P E 50 Fork for M4 screw Motor MOTOR T1 60 Fork for M4...

Page 17: ...otor start and stop Programmable as Normally Open or Normally Closed Relay outputs NO2 Normally Open ALARM relay NO2 COM2 closed contact without alarm NC2 COM2 closed contact with alarm or without pow...

Page 18: ...0 37 0 55 53 6 4 AVIATOR 2 0 75 1 1 108 130 AVIATOR 3 1 5 2 2 1 8 9 2 27 Procedure for installing the board AVIATOR 1 Make the power connections relative to the power supply the motor and the run cap...

Page 19: ...female faston terminals of board AVIATOR in the male faston terminals of board PILOT paying attention to the correct insertion of all 4 terminals 5 Gently press the board AVIATOR downwards making sure...

Page 20: ...otor cable paying particular attention to any connection reversal Check the correct connection of the power and signal cables paying particular attention to any polarity Check that the connection term...

Page 21: ...s perform programming start the motor 9 Use and programming 9 1 Keyboard and display 1 2 3 4 5 6 1 DISPLAY 2 START motor start 3 STOP motor stop alarm reset exit the menu 4 ENTER access the menu edit...

Page 22: ...e device intervenes by stopping the pump It corresponds to the rated motor current increased by 10 Dry run PF Minimum power factor or cos below which the device intervenes by stopping the pump The dry...

Page 23: ...current in the COM MON phase of the sin gle phase motor or on the T1 phase of the three phase motor Check that the load is correctly connected Check the load and the connection WATER MISSING The warni...

Page 24: ...easured cosphi value on the display or on the App Parameter Dry run PF must therefore be set to 10 less than the cosphi value read under closed flow condition CAUTION The electronic water shortage pro...

Page 25: ...ectives 2011 65 EU RoHS Directive 2014 35 EU Low Voltage Directive LVD 2014 30 EU EMC Directive 2006 42 EC Machinery Directive MD and that the following harmonized standards and technical specificatio...

Page 26: ...pment Regulations 2012 RoHS2 UK SI 2016 No 1101 The Electrical Equipment Safety Regulations 2016 UK SI 2016 No 1091 Electromagnetic Compatibility Regulations 2016 UK SI 2008 No 1597 The Supply of Mach...

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