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1. Introduction

1.1. Purpose of the manual

The purpose of this manual is to provide users with detailed information on the installation, operation, and mainte-
nance of the product, with special regard to safety regulations.

WARNING

Read the manual carefully before installing and using the product.

WARNING

Failure to follow the instructions may result in damage to the product, the system in which it is
installed and, in the worst cases, damage to property or persons with even fatal consequences.

NOTE

Store the manual in a protected and easily accessible place next to the installation location for
possible consultation. A digital copy of this manual can be downloaded from the manufacturer's
website or via the QR code shown on the product itself.

The complete installation, use and maintenance manual of the product, constantly updated in its contents, can be
downloaded by scanning the QR code shown in the product with the smartphone camera and following the relative
link.

1.2. Product overview

PILOT It is an electronic device that protects and controls single-phase and three-phase pumps by signaling:

Overcurrent, phase failure, excessive number of restarts.

 The back-lit LCD display allows viewing the

absorbed current value and setting the maximum threshold beyond which the device intervenes by stopping the
pump. It is also possible to program the maximum number of restarts that the pump can perform and beyond
which the device stops running.

Dry run

. PILOT provides an indication of the power factor (PF or cosø) and allows programming a minimum

threshold relating to the dry run condition below which the pump is to be stopped. The device makes up to 5
automatic restart attempts with user-definable times. PILOTrecords the number of pump starts and total hours
of operation. The error log allows checking the alarms that have occurred, thus facilitating support operations.
The aluminum structure guarantees PILOT extreme solidity and easy cooling. The IP55 (NEMA 4) protection
rating makes installation possible even in humid and dusty environments. PILOT, in combination with an inverter
equipped with cascade control of D.O.L. pumps. , manages the starting and stopping of the D.O.L. pumps while
guaranteeing their protection.

2. Safety

PILOT

4

Summary of Contents for PILOT

Page 1: ...PILOT Installation use and maintenance manual V 3 0 24 04 2022 EN...

Page 2: ...tec srl The information contained in this document may be changed without notice Nastec srl Via della Tecnica 8 36048 Barbarano Mossano Vicenza Italy Tel 39 0444 886289 Fax 39 0444 776099 info nastec...

Page 3: ...5 3 Cables entry 11 6 Mechanical installation 11 6 1 Installation environment 11 6 2 Cooling 12 6 3 Wall installation 12 7 Electrical installation 13 7 1 Grounding 13 7 2 Connecting cables 13 7 2 1 Po...

Page 4: ...device that protects and controls single phase and three phase pumps by signaling Overcurrent phase failure excessive number of restarts The back lit LCD display allows viewing the absorbed current v...

Page 5: ...n damage to the product the system in which it is installed and in the worst cases damage to property or persons with even fatal consequences WARNING Failure to comply with the instructions may lead t...

Page 6: ...tions This may result in serious mechanical and electrical danger to the operator who upon seeing the device stopped may have intervened on it on the load or on the system in which it is installed DAN...

Page 7: ...12 months Verify the maintenance of the protection rating ingress of dust or water by checking the tightening of the screws in the mechanical closing parts the gaskets and the cable glands Every 12 m...

Page 8: ...If the warranty is applicable Nastec will repair the device Nastec is willing to refurbish the product upon offer In the absence of a warranty Nastec will make an offer to repair and or refurbish the...

Page 9: ...posal of the product is subject to severe administrative and or criminal penalties 4 Transport and storage 4 1 Transport Avoid subjecting the product to severe shocks or extreme weather conditions dur...

Page 10: ...r it has been used it is advisable to contact the manufacturer for further information on storage TIP For more information contact the dealer or technical support at service nastec eu or by opening a...

Page 11: ...330 3x230V 2 4 PILOT 312 3x400V 2 2 PILOT 325 3x400V 2 4 PILOT 330 3x400V 2 4 PILOT 312 3x460V 2 2 PILOT 325 3x460V 2 4 PILOT 330 3x460V 2 4 5 3 Cables entry Cable gland Tightening torque Nm Cable dia...

Page 12: ...over or with the cable glands open even if not connected to the power supply The infiltration of dust water or humidity may irreparably damage the device 6 2 Cooling The device is cooled by natural ve...

Page 13: ...the latter is greater than 35 mm2 1 AWG 7 2 Connecting cables WARNING The connecting cables must comply with local regulations feature the appropriate cross section and meet the requirements for volta...

Page 14: ...such as fuses and circuit break ers upstream of the device These trigger in the event of failure of a component inside the device Supply voltage Model Recommended fuse gC Recommended circuit breaker...

Page 15: ...2 50 Fork for M4 screw P E 50 Fork for M4 screw Motor MOTOR AUX 50 Fork for M4 screw MAIN 50 Fork for M4 screw COM 50 Fork for M4 screw P E 50 Fork for M4 screw Running capaci tor RUN CAP FM3 6 3 x 0...

Page 16: ...A2 14 A mm Pre insulated cable lug Stripping diagram Power Supply LINE L1 50 Fork for M4 screw A L2 50 Fork for M4 screw L3 50 Fork for M4 screw P E 50 Fork for M4 screw Motor MOTOR T1 60 Fork for M4...

Page 17: ...otor start and stop Programmable as Normally Open or Normally Closed Relay outputs NO2 Normally Open ALARM relay NO2 COM2 closed contact without alarm NC2 COM2 closed contact with alarm or without pow...

Page 18: ...0 37 0 55 53 6 4 AVIATOR 2 0 75 1 1 108 130 AVIATOR 3 1 5 2 2 1 8 9 2 27 Procedure for installing the board AVIATOR 1 Make the power connections relative to the power supply the motor and the run cap...

Page 19: ...female faston terminals of board AVIATOR in the male faston terminals of board PILOT paying attention to the correct insertion of all 4 terminals 5 Gently press the board AVIATOR downwards making sure...

Page 20: ...otor cable paying particular attention to any connection reversal Check the correct connection of the power and signal cables paying particular attention to any polarity Check that the connection term...

Page 21: ...s perform programming start the motor 9 Use and programming 9 1 Keyboard and display 1 2 3 4 5 6 1 DISPLAY 2 START motor start 3 STOP motor stop alarm reset exit the menu 4 ENTER access the menu edit...

Page 22: ...e device intervenes by stopping the pump It corresponds to the rated motor current increased by 10 Dry run PF Minimum power factor or cos below which the device intervenes by stopping the pump The dry...

Page 23: ...current in the COM MON phase of the sin gle phase motor or on the T1 phase of the three phase motor Check that the load is correctly connected Check the load and the connection WATER MISSING The warni...

Page 24: ...easured cosphi value on the display or on the App Parameter Dry run PF must therefore be set to 10 less than the cosphi value read under closed flow condition CAUTION The electronic water shortage pro...

Page 25: ...ectives 2011 65 EU RoHS Directive 2014 35 EU Low Voltage Directive LVD 2014 30 EU EMC Directive 2006 42 EC Machinery Directive MD and that the following harmonized standards and technical specificatio...

Page 26: ...pment Regulations 2012 RoHS2 UK SI 2016 No 1101 The Electrical Equipment Safety Regulations 2016 UK SI 2016 No 1091 Electromagnetic Compatibility Regulations 2016 UK SI 2008 No 1597 The Supply of Mach...

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