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WARNING!

 Always wear protective gloves and safety glasses when cleaning your grill.

WARNING!

 Turn off the gas at the source and disconnect the unit before servicing. To avoid the 

possibility of burns, maintenance should be done only when the grill is cool.  A leak test must be performed 
annually and whenever any component of the gas train is replaced or gas smell is present.

Maintenance Instructions

We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person.

Combustion Air Adjustment

: (This must be done by a qualified gas installer.) The air shutter is factory set and 

should not need adjusting under normal conditions. Under extreme field conditions, adjustments might be 

required.  When the air shutter is adjusted correctly the flames will be dark blue, tipped with light blue and 

occasionally yellow.

• 

With too little air flow to the burner, the flames are lazy yellow and can produce soot.

• 

With too much air flow, the flames lift erratically and can cause difficulties when lighting.

Adjusting the air shutter

:

1.  Remove cooking grids and sear plates and leave lid open.  You may have to open the door or remove the 

top drawer (if equipped) to access the air-shutter screw located at the mouth of the burner.  The back cover 

must be removed for rear tube burner air shutter adjustment.  
2.  Loosen air-shutter lock screw and open or close air shutter as required.  The normal opening settings are:
Main Tube Burner   

 

Propane 1/4” (6mm) 

Rear Tube Burner  

Propane Full Open

 

 

   

 

Natural  1/8” (3mm) 

 

 

 

Natural  3/8” (10mm)

 

*Infra-Red burners have no air adjustment.  

3.  Light the burners and set to high. Visually inspect burner flames. When the shutters are set correctly, turn 
burners off, tighten locking screws, and replace removed parts.  Ensure that the insect screens are installed.

Burner

: The burner is made from heavy wall 304 stainless steel, but extreme heat and a corrosive environment 

can cause surface corrosion to occur. This can be removed with a brass wire brush.  

CAUTION!

 Beware of Spiders.

Spiders and insects are attracted to the smell of propane and natural gas.  The burner is equipped with an 
insect screen on the air shutter, which reduces the likelihood of insects building nests inside the burner but 
does not entirely eliminate the problem. A nest or web can cause the burner to burn with a soft yellow or 
orange flame or cause a fire (flashback) at the air shutter underneath the control panel.  To clean the inside of 
the burner, it must be removed from the gas grill:  Remove the screw (s) that attaches the burner to the back 
wall. Slide the burner back and up wards to remove. Cleaning: Use a flexible venturi tube brush to clean the 
inside of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports 
and valve orifices for blockages. Burner ports can close over time due to cooking debris and corrosion, use an 
opened paperclip or the supplied port maintenance bit to clean them.  Drill out blocked ports using this drill 
bit in a small cordless drill. The ports are easier to clean if the burner is removed from the grill, but it can also 

Light Blue

Yellow Tipping

Dark Blue

Burner

Burner Port

Approximately 
1/2” (13mm)

Summary of Contents for PRO 600

Page 1: ...If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death DANGER IF YOU SMELL GAS Shut off gas to the appliance E...

Page 2: ...he gas grill Should deterioration of parts occur to the degree of non performance within the duration of the warranted coverage a replacement part will be provided In the first year only this warranty...

Page 3: ...laced prior to using the gas grill with a replacement hose assembly specified by the grill manufacturer Do not route hose underneath drip pan proper hose clearance to bottom of unit must be maintained...

Page 4: ...ief device having direct communication with the vapor space of the cylinder The cylinder supply system must be arranged for vapor withdrawal and the cylinder shall include a collar to protect the cyli...

Page 5: ...melt and leak causing a fire Leak test all the connections using a soap and water solution as per the leak testing instructions found in the manual The outdoor cooking gas appliance and its individual...

Page 6: ...n rear burner control to high position 3 Press and hold igniter button until burner lights or light by match 4 If ignition is not immediate turn burner control off Wait 5 minutes Repeat 4 Press and ho...

Page 7: ...d To seal in juices first operate rear burner on high until brown then reduce the heat to thoroughly cook foods Keep the lid closed for best results Your roasts and fowl will brown perfectly on the ou...

Page 8: ...cooking over infrared burners on high medium or low turning food frequently or place food on the main burner area of the grill close lid and allow oven temperature to slowly finish cooking your food C...

Page 9: ...nal gas burners heat the food in a different way The air surrounding the burner is heated by the combustion process and then rises to the food being cooked This generates lower grill temperatures that...

Page 10: ...rape the sear plates with a putty knife or scraper and use a wire brush to remove the ash Remove the sear plates and brush debris from the burners with the brass wire brush Sweep all debris from insid...

Page 11: ...Burner Propane Full Open Natural 1 8 3mm Natural 3 8 10mm Infra Red burners have no air adjustment 3 Light the burners and set to high Visually inspect burner flames When the shutters are set correctl...

Page 12: ...scape the burners can become deprived of oxygen causing them to back flash If this occurs repeatedly the ceramic could crack Never cover more than 75 of the cooking surface with solid metal i e griddl...

Page 13: ...ficulties in lighting Improper air shutter adjustment Close air shutter slightly according to combustion air adjustment instructions This must be done by a qualified gas installer Burner will not ligh...

Page 14: ...and allow to cool for at least two minutes Relight burner and burn on high for at least five minutes or until the ceramic tiles are evenly glowing red Ensure that no more than 75 of the grill surface...

Page 15: ...ion of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Care Representative could request to have the parts returned to the factory for insp...

Page 16: ...16 www napoleongrills com...

Page 17: ...6 Two people are required to lift the grill head onto the assembled cart If you have any questions about assembly or grill operation or if there are damaged or missing parts please call our Customer C...

Page 18: ...86 14 x 1 2 8 X N570 0086 14 X1 2 1 Si n cessaire le panneau central et barre de traverse peut tre enfonc avec un maillet en caoutchouc 3 8 10mm 3 8 10mm If necessary the center panel and cross beam c...

Page 19: ...14 x 1 2 3 3 8 10mm 1 x N570 0086 14 x 1 2 Propane Only Propane Seulement Ensure the front casters are unlocked as they can not be accessed without lifting the unit Assurez vous que les roulettes avan...

Page 20: ...35 www napoleongrills com 5 6 Two people are required for this step Deux personnnes son n cessaires pour cette tappe 4 x N570 0086 14 x 1 2 3 8 10mm...

Page 21: ...36 www napoleongrills com 7 3 8 10mm 8 disposable grease tray jetable du r cipient graisse 2 x N570 0086 14 x 1 2 Propane Only Propane Seulement...

Page 22: ...0mm 2 x N570 0086 14 x 1 2 10 4 x N570 0038 1 4 20 X 1 2 4 x N105 0015 Warning Do not over tighten the screws as this will cause the handle to crack AVERTISSEMENT Ne serrez pas trop les vis car cela p...

Page 23: ...ongrills com 2 3 11 2 x N570 0086 14 x 1 2 3 8 10mm 1 If necessary the doors can be adjusted by sliding the leveling brackets Si n cessaire les portes peuvent tre ajust es en glissant les sup ports de...

Page 24: ...will cause the handle to crack AVERTISSEMENT Ne serrez pas trop les vis car cela pourrait faire craquer la poign e The lid has to be held half way open to install the side shelves The side shelf cart...

Page 25: ...apr s chaque utilisation Cooking Grid Placement The cooking grid can be placed at two different heights The lower height is for use with pots or pans The higher position is to be used when searing mea...

Page 26: ...rez vous que les trous dans les plaques de br leur soient plac s l avant du gril 14 Tabs located on either side of ice bucket must engage notches in side shelf Les pattes situ es de chaque c t du bac...

Page 27: ...components as shown Instructions D assemblage De L ensemble De R tissoire inclus avec la plupart des appareils avec br leur arri re Assemblez les composantes de la r tissoire tel qu illustr Ensure sto...

Page 28: ...ionner le gril Knockout Disque Poin onn 1 x N160 0002 AVERTISSEMENT Fixez le boyau au panneau lat ral l aide de la clip de retenue fournie Si ces in structions ne sont pas suivies des dommages mat rie...

Page 29: ...it may melt and leak causing a fire ATTENTION RISQUE D INCENDIE AVERTISSEMENT Ne pas passer le tuyau d alimentation sous le tiroir d gouttement afin de garder AVERTISSEMENT Le boyau doit tre achemin t...

Page 30: ...d Do not smoke while performing this test and remove all sources of ignition See Leak Testing Dia gram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a...

Page 31: ...rner orifice assembly ensemble des orifices br leur arri re p n010 0189 rear burner orifice assembly ensemble des orifices br leur arri re n 17 n305 0027 sear plate plaque de br leur x 18 n305 0079 co...

Page 32: ...r stainless steel porte pour chariot en acier inoxydable x 56 n325 0072 door handle poign e de porte x 57 n105 0015 bushing door handle bague poign e de porte x 58 n570 0038 1 4 20 x 1 2 screw vis 1 4...

Page 33: ...main burner bo te du collecteur du br leur principal x n020 0137 main assembly baggie principal sac d accessoires pour lemontage x 64600 rotisserie kit ensemble de la r tissoire x 63181 vinyl cover ho...

Page 34: ...50 www napoleongrills com Parts Diagram Liste Des Pi ces PRO600RB...

Page 35: ...orifice assembly ensemble des orifices br leur arri re p n010 0189 rear burner orifice assembly ensemble des orifices br leur arri re n 17 n305 0027 sear plate plaque de br leur x 18 n305 0079 cooking...

Page 36: ...0 0013g side shelf end cap left embout en de le tablette lat ral gauche x 46 n590 0202 stainless steel side shelf left tablette lat rale en acier inoxydable gauche x 47 n710 0063 side burner drip pan...

Page 37: ...uminium aluminium ensemble r cpients graisse x 78 n585 0025p heat shield pare chaleur p 79 n590 0164 condiment basket panier condiments x n240 0001 rear burner electrode lectrode du br leur arri re x...

Page 38: ...54 www napoleongrills com Parts Diagram Liste Des Pi ces PRO600RSIB...

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