background image

4

W415-0695 / A / 06.07.10

2.0 INTRODUCTION

3.1A

!

WARNING

• 

THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

•  Do not operate appliance before reading and understanding operating instructions. Failure to operate 

appliance according to operating instructions could cause 

fi

 re or injury.

• Risk 

of 

fi

 re or asphyxiation do not operate appliance with 

fi

 xed glass removed.

•  Do not connect 110 volts to the control valve.
•  Risk of burns. The appliance should be turned off and cooled before servicing.
•  Do not install damaged, incomplete or substitute components.
•  Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal 

edges may be sharp.

•  Do not burn wood or other materials in this appliance.
•  Young children should be carefully supervised when they are in the same room as the appliance. 

Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier 
is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, 
install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the 
room and away from hot surfaces.

•  Clothing or other 

fl

 ammable material should not be placed on or near the appliance.

•  Due to high temperatures, the appliance should be located out of traf

fi

 c and away from furniture and 

draperies.

•  Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot 

surfaces.

•  Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
•  Check with your local hearth specialty dealer for safety screens and hearth guards to protect children 

from hot surfaces. These screens and guards must be fastened to the 

fl

 oor.

•  Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
•  It is imperative that the control compartments, burners and circulating blower and its passageway in the 

appliance and venting system are kept clean. The appliance and its venting system should be inspected 
before use and at least annually by a quali

fi

 ed service person. More frequent cleaning may be required 

due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and 
free from combustible materials, gasoline and other 

fl

 ammable vapors and liquids.

•  Under no circumstances should this appliance be modi

fi

 ed.

•  This appliance must not be connected to a chimney 

fl

 ue pipe serving a separate solid fuel burning 

appliance.

•  Do not use this appliance if any part has been under water. Immediately call a quali

fi

 ed service 

technician to inspect the appliance and to replace any part of the control system and any gas control 
which has been under water.

•  Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass 

should be done by a licensed or quali

fi

 ed service person.

•  Do not strike or slam shut the appliance glass door.
•  This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting 

thermocouple supplied by Wolf Steel Ltd.

•  Pressure relief doors must be kept closed while the appliance is operating to prevent exhaust fumes 

containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping 
through these openings can also cause the surrounding combustible materials to overheat and catch 

fi

 re.

•  Only doors / optional fronts certi

fi

 ed with the unit are to be installed on the appliance.

•  Keep the packaging material out of reach of children and dispose of the material in a safe manner. As 

with all plastic bags, these are not toys and should be kept away from children and infants.

•  As with any combustion appliance, we recommend having your appliance regularly inspected and 

serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and 
your family against Carbon Monoxide.

• 

Ensure clearances to combustibles are maintained when building a mantel or shelves above the 
appliance. Elevated temperatures can cause melting, deformation, discolouration or premature failure of 
T.V. or other electronic components.

Summary of Contents for Madison GD80NT

Page 1: ...oss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch...

Page 2: ...CLOSURES 27 5 3 MINIMUM MANTEL CLEARANCES 29 6 0 FINISHING 30 6 1 DOOR REMOVAL INSTALLATION 30 6 2 LOG SHIPPING BRACKET 31 6 3 DECORATIVE BRICK PANEL INSTALLATION 32 6 4 LOG PLACEMENT 33 6 5 GLOWING E...

Page 3: ...See the section INSTALLATION FRAMING See the section VENTING and INSTALLATION See the section FRAMING See the sections MINIMUM ENCLOSURE CLEARANCES for drywall or other combustible material See the se...

Page 4: ...in the appliance and venting system are kept clean The appliance and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be...

Page 5: ...n in a bedroom or bathroom unless the unit is a direct vent sealed combustion product ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR R...

Page 6: ...Canadian Electrical Code in Canada or the ANSI NFPA 70 National Electrical code in the United States We suggest that our gas hearth products be installed and serviced by professionals who are certifie...

Page 7: ...THS UN COMBUSTIBLE SOLIDE NE DOIT PAS TR UTILIS AVEC CET APPAREIL UTILISER AVEC LES PORTES VITR ES HOMOLOGU ES SEULEMENT AVEC CETTE UNIT AVERTISSEMENT N AJOUTEZ PAS A CET APPAREIL AUCUN MAT RIAU DEVAN...

Page 8: ...lation shield when penetrating interior walls floor or ceiling NOTE If for any reason the vent air intake system is disassembled reinstall per the instructions provided for the initial installation WA...

Page 9: ...e venting in conjunction with the various terminations use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430 For optimum flame appearance and appliance performance keep the vent length an...

Page 10: ...0 rise per foot in all cases using Simpson Dura Vent Selkirk Direct Temp Ameri can Metal Amerivent or Wolf Steel Ltd rigid or flexible venting components when venting as illustrated If vertical rises...

Page 11: ...ION Use the periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum 12 above grade The...

Page 12: ...y M 12 12 Clearance under a veranda porch deck or balcony N 16 16 Clearance above the roof O 2 2 Clearance from an adjacent wall including neighbouring buildings P 8 8 Roof must be non combustible wit...

Page 13: ...um of 40 feet 4 2 times the vertical rise equal to or greater than the horizontal run 3 times the vertical rise equal to or greater than the horizontal run 3 6 DEFINITIONS 14 1 For the following symbo...

Page 14: ...5 2 4 5 FT HO 03 three 90 elbows 90 03 270 90 5 4 FT HT HR HO 4 5 5 4 9 9 FT HT VT 9 9 11 20 9 FT Formula 1 HT VT 9 9 11 Formula 2 HT VT 40 FT 20 9 40 Since both formulas are met this vent configurati...

Page 15: ...6 16 7 FT Formula 1 HT 4 2 VT 4 2 VT 4 2 x 6 25 2 FT 10 7 25 2 Formula 2 HT VT 24 75 FT 16 7 24 75 Since both formulas are met this vent configuration is acceptable 0 5 15 20 100 50 150 12 5 19 1 2 5...

Page 16: ...following formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet Example 6 V1 5 FT V2 6 FT V3 10 FT VT V1 V2 V3 5 6 10 21 FT H1 8 FT H2 2 5 FT HR H1 H2 8 2 5 10 5 FT HO 03 four 90 elbows 90 03 360 90...

Page 17: ...3 2 1 1 5 4 5 FT H1 6 FT H2 2 FT HR H1 H2 6 2 8 FT HO 03 four 90 elbows 90 03 360 90 8 1 FT HT HR HO 8 8 1 16 1 FT HT VT 16 1 4 5 20 6 FT Formula 1 HT 3VT 3VT 3 x 4 5 13 5 FT 16 1 13 5 Since this form...

Page 18: ...ER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573 0002 NOT SUPPLIED OR BLACK HIGH TEMP MILL PAC W573 0007 NOT SUPPLIED WITH THE EXCEPTION...

Page 19: ...from your authorized dealer distributor See accessories to order specific kits required A Determine the air terminal location cut and frame a square opening as illustrated in the ceiling and the roof...

Page 20: ...ired length taking into account the additional length needed for the finished wall surface Slip the vent pipe a minimum of 2 over the inner sleeve of the air terminal and secure with 6 8 screws Apply...

Page 21: ...tor leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shingles Ensure that the air terminal connector...

Page 22: ...ed Home Listed appliance comes factory equipped with a means to secure the unit Built in appliances are equipped with 1 4 diameter holes located in the front left and right corners of the base Use 10...

Page 23: ...ovide sufficient movement for shifting the burner assembly on it s side to aid with servicing components Check for gas leaks by brushing on a soap and water solution WARNING RISK OF FIRE EXPLOSION OR...

Page 24: ...RIALS MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD COULD RESULT THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT MEASURE FROM THE APPLIANCE BASE IF STEEL STUD FRAMING...

Page 25: ...hearth strip which must be removed to access the firebox If the intent is to use the Chelmsford mantel a riser is required to lift the unit while at the framing stage 29 1 4 5 1 2 MAX 47 48 3 4 72 MI...

Page 26: ...e Enclosure top 72 from the bottom of appliance Recessed depth 29 1 4 Vent pipe 2 all around Ceiling 90 from bottom of unit HORIZONTAL VENT SECTIONS A minimum clearance of 2 all around the vent pipe o...

Page 27: ...t the enclosure be ventilated at the top and bottom to circulate the hot air WARNING USE ONLY NON COMBUSTIBLE MATERIAL SUCH AS CEMENT BOARD CERAMIC TILE MARBLE ETC WHEN FINISHING TO THE APPLIANCE DO N...

Page 28: ...rly a 3 1 2 clearance to combustible materials from the top of the horizontal vent run is required All other clearances within the enclosure including where the vent pipe exits the enclosure are subje...

Page 29: ...ALL CLEARANCES I E BACK SIDE TOP VENT MANTEL FRONT ETC ARE CLEARLY MAINTAINED WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL THE PAINT OR LACQUER MUST BE HEAT RESISTANT TO PREVENT DISCOLOURATION 73...

Page 30: ...72 1A 6 1 DOOR REMOVAL INSTALLATION WARNING GLASS MAY BE HOT DO NOT TOUCH GLASS UNTIL COOLED THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED DO NOT OPERATE THE APPLIANCE WIT...

Page 31: ...ge of the door opening Lift the hearth strip up and away from the front of the appliance The glass door is secured to the top front edge of the firebox Pull the handle of the latch forward then lift t...

Page 32: ...perimeter of the burner 6 3 5 Ensure that the tabs located on the back wall of the firebox have been bent forward horizontally 6 3 6 Install the panels in the following order A RIGHT B REAR C LEFT D B...

Page 33: ...AMIC burner 6 4 3 Position the slot on the bottom of log 3 onto the bracket shown with the charred face of the log to the front 2 3 1 Phazertm logs exclusive to Wolf Steel Ltd Fireplaces provide a uni...

Page 34: ...the end of log 5 on the right end of log 1 The fork in the log should straddle the knot on top of log 2 6 4 6 Replace the glass door and screen assembly 6 5 GLOWING EMBERS Glowing embers are NOT reco...

Page 35: ...te control receiver Place the 3 position slider switch in the Remote position Using the end of a paper clip or other similar object insert the end of the paper clip into the hole marked PRG on the rec...

Page 36: ...stat Key and the Mode Key at the same time to change from degrees F to C Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display 35 5...

Page 37: ...time To de activate this function press the MODE and UP keys at the same time 35 10 76 F ON 7 9 CHILD PROOF FUNCTION 7 7 FLAME HEIGHT The remote control has six 6 flame levels With the system on and...

Page 38: ...g a power failure Refer to FIREPLACE OPERATION section when communications between receiver and transmitter have been lost The will receiver emit a beep sound to confirm programming has been successfu...

Page 39: ...ICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT RISK OF ELECTRICAL SHOCK OR EXPLOSION DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH INCO...

Page 40: ...ment GAS KNOB Do not connect valve or wall switch to electricity See installation instructions When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depresse...

Page 41: ...lumn for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS TIGHTEN SCREWS FIRMLY TO SEAL DO NOT OVER TORQUE LEAK TEST 39 2 A B PILOT BURNER THERMOCOUPLE THERMOPILE Air S...

Page 42: ...can now be adjusted Pushing the rod towards the back will open the air shutter larger hole larger opening pulling the rod towards the front will close the shutter smaller hole smaller opening 10 3 FL...

Page 43: ...cleaned logs rocks or glass Failure to properly position the media may cause carboning which can be distributed in the surrounding living area 6 Check to see that the main burner ignites completely o...

Page 44: ...entilation and must not be covered GASKET LENSE FRAME COLOURED SIDE UP SCREWS LENSE FRAME FIREBOX TOP 11 3 BLOWER REPLACEMENT Your appliance comes equipped with a heat circulating blower The blower is...

Page 45: ...ugh the control door careful not to kink the gas lines or wires 11 5 8 Replace all components before returning the appliance to service HANDLE RECEIVER PLATE HOUSING VALVE SPARK MODULE SLOT SPARK MODU...

Page 46: ...ean dry soft cloth Clean both sides of the glass after the first 10 hours of operation with a recommended fireplace glass cleaner Thereafter clean as required If the glass is not kept clean permanent...

Page 47: ...0207 3 RIGHT LOG 4 W135 0208 4 LEFT LOG 5 W135 0218 5 CROSSOVER LOG 6 GL 644 LOG SET ASSEMBLY NG 7 GL 647 LOG SET ASSEMBLY LP 8 W135 0221 2 MIDDLE LOG LP 9 W390 0002 DOOR LATCH EA 10 W725 0047 NATURA...

Page 48: ...TER SLEEVE 49 W170 0086 STORM COLLAR 50 W010 0453 ROOF SUPPORT 51 W263 0065 ROOF FLASHING FLAT W263 0066 1 12 TO 7 12 W263 0055 8 12 TO 12 12 ACCESSORIES REF NO GD80 DESCRIPTION 52 W573 0007 HI TEMP S...

Page 49: ...49 W415 0695 A 06 07 10 14 16 15 13 43 4 1 2 3 5 8 6 7 19 20 50 11 25 12 21 28 30 62 61 56 33 42 54 55 49 27 47 51 10 66 22 37 35 36 38 48...

Page 50: ...at main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER TORQUE Leak test with a soap and water solution Carbon is being deposited...

Page 51: ...ermocouple shorting faulty Loosen and tighten thermocouple Clean thermocouple and valve connection Replace thermocouple Replace valve Faulty valve Replace Pilot burning no gas to main burner gas knob...

Page 52: ...when main burner ignites Monitor appliance supply working pressure Check if supply piping size is to code Correct all undersized piping Remote wall switch is in OFF position main burner comes on when...

Page 53: ...of NAPOLEON with respect to the NAPOLEON gas heater and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor a...

Page 54: ...54 W415 0695 A 06 07 10 15 0 SERVICE HISTORY 43 1...

Page 55: ...55 W415 0695 A 06 07 10 44 1 16 0 NOTES...

Page 56: ...56 W415 0695 A 06 07 10 44 1...

Reviews: