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31

W415-1034 /  09.01.11

SYMPTOM

PROBLEM

TEST SOLUTION

Exhaust fumes 
smelled in room, 
headaches.

Appliance is spilling.

 

-

Ensure exhaust bracket gasket seal.

 

-

Check door seal.

 

-

Check for exhaust blockage.

 

-

Check that venting is installed correctly.

 

-

Room is in negative pressure; increase fresh air supply.

Pilot will not light. 
Makes noise with 
no spark at pilot 
burner.

Wiring.

 

-

Verify the wire for the sensor and the wire for the ignitor 
are connected to the correct terminals (not reverse) on 
the module and pilot assembly.

Loose connection.

 

-

Verify no loose connections, electrical shorts in the 
wiring or ground out to any metal object.

Igniter Spark gap is 
incorrect.

 

-

Spark gap of the ignitor to the pilot should be .125” 
(1/8”).

Pilot will not light. 
Makes no noise 
with no spark 
at pilot burner. 
Crystalites™ and 
(optional) blower 
operates.

A shorted or loose 
connection.

 

-

Remove and reinstall the wiring harness that plugs into 
the module.

 

-

Remove and verify continuity of each wire in the wiring 
harness.

Module is not grounded.

 

-

Verify the valve and pilot assemblies are properly 
grounded to the metal chassis of the fi replace.

Ignition box has been 
locked out.

Choose one of the 4 methods below to reset the system.

1. 

To reset ignition box when locked out. Turn off power 
supply and remove batteries (if used) from the receiver.

2. 

To reset the DFC Board when the board goes into a 
lock out condition and the LED is blinking 3 times using 
the transmitter ON/OFF button:

Step 1:

 Turn the system off by pressing the ON/

OFF button to turn the system off.

Step 2:

 After approximately 2 seconds press the  

ON/OFF button on the transmitter again. THE DFC 
Board will reset and the ignition sequence will start 
again.

3. 

To reset the DFC Board when the board goes into a 
lock out condition and the LED is blinking 3 times by 
cycling fl ame:

Step 1:

 In the manual fl ame control mode, use 

the down arrow button to reduce the fl ame to 
off, indicated by the word OFF displayed on the 
trasmitter LCD screen.

Step 2:

 Wait approximately 2 seconds and press 

the up arrow button, the ignition sequence will 
start.

4. 

To reset the DFC Board when the board goes into a 
lock out condition and the LED is blinking 3 times using 
the receiver switch.

Step 1:

 With the transmitter off, move the slider 

switch on the receiver to the OFF position.

Step 2:

 Wait approximately 2 seconds and move 

the receiver slider switch to the ON position. The 
ignition sequence will start again.

NOTE: Starting from OFF, press the ON button on the transmitter. Approximately 4 
seconds after the ON/OFF button is pressed the ignition board will start the spark. 
The fi rst try for ignition will last approximately 60 seconds. If there is no fl ame ignition 
(rectifi cation) the board will stop sparking for approximately 35 seconds. After the 
wait time the board will start the second try for ignition by sparking for approximately 
60 seconds. If there is still no positive ignition, the board will go into lock out.

42.1_2

Summary of Contents for IR3GN

Page 1: ...uctions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier This appliance may be installe...

Page 2: ...T 15 6 2 VENTURI ADJUSTMENT 15 6 3 FLAME CHARACTERISTICS 16 7 0 ELECTRICAL INFORMATION 17 7 1 WIRING DIAGRAM 17 8 0 OPERATION 18 8 1 GENERAL TRANSMITTER LAYOUT 18 8 2 APPLIANCE OPERATION 18 8 3 HAND H...

Page 3: ...INSTALLATION OVERVIEW Venting see INSTALLATION CHIMNEY CONNECTION section Rating Plate see RATING PLATE INFORMATION section Glass see FINISHING GLASS BURNER INSTALLATION section Media see FINISHING ME...

Page 4: ...The appliance is a vented gas fired appliance Do not burn wood or other materials in the appliance It is imperative that the control compartments burners and circulating blower and its passageway in...

Page 5: ...OUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT AVOID CONTACT WHEN THE APPLIANCE IS OPERATING FIRE RISK EXPLOSION HAZARD HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING BEFORE PRES...

Page 6: ...ation where the vent will pass through the house without cutting a floor or roof joist If the appliance is installed directly on carpeting vinyl tile or other combustible material other than wood floo...

Page 7: ...U MAXIMUM SUPPLY PRESSURE 7 0 WATER COLUMN PERSSION D ALIMENTATION MAXIMALE 7 0 D UNE COLONNE D EAU AFUE 63 9 MANIFOLD PRESSURE 10 WATER COLUMN PRESSION AU COLLECTEUR 10 D UNE COLONNE D EAU MINIMUM SU...

Page 8: ...the backer plates aluminium trim etc but these parts are not to be applied so as to have an airtight seal WARNING RISK OF FIRE MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE W385 0...

Page 9: ...th caulking not supplied Fasten to the chimney with screws and plugs not supplied C INSIDE Remove the securing screw from the front of the vent mounting plate Pull the vent mounting plate only back in...

Page 10: ...vide sufficient movement for shifting the burner assembly on it s side to aid with servicing components F Check for gas leaks by brushing on a soap and water solution Do not use open flame WARNING RIS...

Page 11: ...DE TOP VENT MANTEL FRONT ETC ARE CLEARLY MAINTAINED WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL THE PAINT OR LACQUER MUST BE HEAT RESISTANT TO PREVENT DISCOLOURATION 73 1 WARNING RISK OF FIRE NEV...

Page 12: ...ering the burner tube and following the natural shape of the media tray In some installations glass media over the burner tube may cause a Puffing sound If this sound is excessive simply push the medi...

Page 13: ...ies must be installed into the receiver before operation is possible in the XIR3 The receiver is located in the bottom left corner of the appliance If receiver removal is necessary remove the left acc...

Page 14: ...E ABSENCE OF LOCAL CODES USE THE CURRENT CSA22 1 CANADIAN ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI NFPA NO 70 IN THE UNITED STATES ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRS...

Page 15: ...NS D INSTALLATION A CET APPAREIL EST MUNI D UN DISPOSITIF D ALLUMAGE QUI ALLUME LA VEILLEUSE AUTOMATIQUEMENT N ESSAYE PAS D ALLUMER LA VEILLEUSE MANUELLEMENT B AVANT D ALLUMER SENTE L AIR AUTOUR DE L...

Page 16: ...G on the receiver front cover The receiver will beep three 3 times to indicate that it is ready to synchronize with the transmitter D Install the 3 AAA batteries in the transmitter battery bay located...

Page 17: ...now displayed B To adjust the set temperature press the Up Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter 35 6 76 F ON 68 ROOM TEMPERATURE SET TEM...

Page 18: ...F ON Hi FLAME OFF FLAME AT LEVEL 1 FLAME AT LEVEL 5 FLAME AT HI LEVEL 6 6 8 FLAME HEIGHT This function will lock the keys to avoid unsupervised operation A Press the MODE and UP keys at the same time...

Page 19: ...ght will stay at the setting prior to the failure If off when the failure occurs and then turned on the flame height will come on at HI The flame height can then be controlled by the remote 35 14 The...

Page 20: ...rner turns on and off With the remote control fan speed preset at the preferred speed the blower will come on approximately 5 minutes after the main burner comes on and will shut off approximately 12...

Page 21: ...column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVERTORQUE Leak test with a soap and water solutio...

Page 22: ...o periodically perform a visual check of the pilot and burner flames Compare them to the illustra tions provided If any flames appear abnormal call a service person FLAME MUST ENVELOP UPPER 3 8 TO 1 2...

Page 23: ...d bottom of the door is not broken or missing Replace if necessary 8 If for any reason the vent air intake system is disassembled re install and re seal per the instructions provided for the initial i...

Page 24: ...ON DO NOT STRIKE SLAM OR SCRATCH GLASS DO NOT OPERATE APPLIANCE WITH GLASS REMOVED CRACKED BROKEN OR SCRATCHED 56 1A NOTE Care must be taken when removing and disposing of any broken glass or damaged...

Page 25: ...in the lamp housing are necessary for ventilation and must not be covered GASKET LENSE FRAME COLOURED SIDE UP 8 6 NIGHT LIGHT REPLACEMENT Your appliance comes equipped with our Night Light The light...

Page 26: ...ws holding the valve train in place NOTE A new gasket may be required when reinstalling the valve train assembly Contact your local authorized dealer distributor C Carefully lift the valve train assem...

Page 27: ...DESCRIPTION 14 GDI 226 TERMINAL VENT KITS REF NO PART NO DESCRIPTION 2 3 DOUBLE PLY ALUMINUM LINER INLET AND EXHAUST 15 GDI 320KT VENT KIT 20FT 15 GDI 325KT VENT KIT 25 FT 15 GDI 335KT VENT KIT 35 FT...

Page 28: ...S9 DELUXE 1 PC SURROUND 30H X48W MATTE BLACK 24 CI3S CAST IRON SURROUND KIT 29H X 46W MATTE BLACK 25 I3CRFK CONTEMPORARY RECTANGULAR FRONT GLOSS BLACK 25 I3CRFHC CONTEMPORARY RECTANGULAR FRONT HAMMERT...

Page 29: ...29 W415 1034 09 01 11 3 2 1 9 14 22 27 28 25 26 41 28 29 10...

Page 30: ...3 5 water column for natural gas or 10 water column for propane Check that main burner is operating on HI AFTER TAKING PRESSURE READINGS BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL DO NOT OVER T...

Page 31: ...ndition and the LED is blinking 3 times using the transmitter ON OFF button Step 1 Turn the system off by pressing the ON OFF button to turn the system off Step 2 After approximately 2 seconds press t...

Page 32: ...rom pilot hood the circuit is broken A wrong orifice or too high of an inlet pressure can cause the pilot flame to lift The sensor rod may need cleaning Poor grounding between pilot assembly and gas v...

Page 33: ...plated trim or other components due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON All parts replaced under th...

Page 34: ...34 W415 1034 09 01 11 12 0 SERVICE HISTORY 43 1...

Page 35: ...35 W415 1034 09 01 11 12 0 NOTES 44 1...

Page 36: ...36 W415 1034 09 01 11 44 1...

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