Napoleon GD25-N Installation And Operation Instructions Manual Download

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WS-415-099 /03.16.99

REPLACEMENTS

ORDERING REPLACEMENT P

ORDERING REPLACEMENT PAR

ARTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts
can be ordered through your Napoleon dealer or distributor. When ordering replacement parts always give the following
information:

1. Model & Serial Number of fireplace

3. Part Number

5. Finish

2. Installation date of fireplace

4. Description of part

REPLACEMENT P

REPLACEMENT PAR

ARTS

FOR

WARRANTY

REPLACEMENT

PARTS

PHOTOCOPY

THE

ORIGINAL

INVOICE

WILL

REQUIRED

HONOUR

THE

CLAIM

PART NO.

DESCRIPTION

WS-135-053

BACK LOG

WS-135-054

FRONT LOG

WS-135-056

RIGHT LOG

WS-135-055

LEFT LOG

GL-617

LOG SET ASSEMBLY

WS-385-33

NAPOLEON LOGO

WS 573-008

HIGH TEMPERATURE SEALANT

WS 100-35

BURNER

WS 455-23

NATURAL GAS PILOT ORIFICE

WS 455-24

PROPANE GAS PILOT ORIFICE

WS 725-25

NATURAL GAS VALVE

WS-725-26

PROPANE GAS VALVE

WS-430-001

CERAMIC MAGNET

GD660

STANDARD WALL SWITCH & 20FT OF WIRE

GA GD 715.11

POLISHED BRASS UPPER LOUVRE

GA GD 010.391

POLISHED BRASS LOWER LOUVRE ASSEMBLY

WS-660-5

ON/OFF TOGGLE SWITCH

GA GD 225.36

BLACK DOOR FRAME

WS 300-20

GLASS ONLY

GA GD 321K

BLACK DOOR C/W GLASS

GA-GD-010.454

GLASS

GASKET

GD-562.09

DOOR GASKET (105 INCHES)

GA-GD-020.042

PKG OF 5 DOOR SCREWS

GA GD 010.376

BOTTOM DOOR TRIM

GA GD 715.136

TOP DOOR TRIM

WS-100-39

PROPANE GAS PILOT ASSEMBLY

WS 100-38

NATURAL GAS PILOT ASSEMBLY

WS 455-03

#54 PROPANE GAS ORIFICE

WS 455-040

#41 NATURAL GAS ORIFICE

WS-750-09

IGNITER WIRE

WS 357-01

PIEZO IGNITER

WS 680-04

THERMOPILE

WS-680-05

THERMOCOUPLE

VENT KITS

GD220 (5 FOOT)

PART NO.

PART NO. DESCRIPTION

DESCRIPTION

GD-010.397

4" FLEXIBLE ALUMINUM LINER (5 FT)

SPACERS

WS 410-17

7" FLEXIBLE ALUMINUM LINER (5 FT)

GD330 (10 FOOT)

PART NO.

PART NO. DESCRIPTION

DESCRIPTION

GS 10.300

4" FLEXIBLE ALUMINUM LINER (10 FT)

SPACERS

WS 410-018

7" FLEXIBLE ALUMINUM LINER (10 FT)

GD10.370

WALL SUPPORT ASSEMBLY

PIL

WS-135-053

WS-135-055

WS-135-056

WS-135-054

Summary of Contents for GD25-N

Page 1: ... SPACE HEATING APPLIANCES Wolf Steel Ltd RR 1 9 Napoleon Rd Barrie On Canada L4M 4Y8 705 721 1212 Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department W W W W WARNING ARNING ARNING ARNING ARNING If the information in these instructions is not followed exactly a fire or explosion may result ...

Page 2: ...approval of an authorized company official Labour costs work however requires the prior approval of an authorized company official Labour costs to the account of to the account of to the account of to the account of to the account of NAPOLEON NAPOLEON NAPOLEON NAPOLEON NAPOLEON are based on a predetermined rate schedule and any repair are based on a predetermined rate schedule and any repair are b...

Page 3: ...NERAL INSTRUCTIONS GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes In absence of local codes install to the current CAN CGA B149 Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 and NFPA 54 in the United States Mobile home installation...

Page 4: ...BTU hr for natural gas and propane When the fireplace is installed at elevations above 4 500ft and in the absense of specific recommendations from the local authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 4 for each additional 1 000ft Maximum output for natural gas is 19 500 BTU hr at an efficiency of 78 with the fan on and 20 250 BTU hr for p...

Page 5: ...rovide a means for visually checking the vent connection to the fireplace after the fireplace is installed Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 1 4 air gap between the inner and outer liner all around is required for safe operation Use a firestop when penetrating interior walls floor or ceiling Vent lengths that pass through u...

Page 6: ...EET Clearance above grade veranda porch deck or balcony Clearance to windows or doors that open Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal Clearance to unventilated soffit Clearance to an outside corner wall Clearance to an inside non combustible corner wall or...

Page 7: ... See Accessories to order the specific kit required 1 Determine the air terminal location cut and frame 9 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance between the fireplace pipe liner and any combustible material Try to center the exhaust pipe location midway between two joist to prevent having to cut them Use a plumb bob to line up the center of the openings D...

Page 8: ...ure sealant to the inside of both liners approxi mately 1 from the end of each liner 5 Holding the air terminal lettering in an upright readable position insert into both liners with a twisting motion to ensure that both the terminal sleeves engage into the liners sealant Secure the terminal to the exterior wall and make weather tight by sealing with caulking not supplied EXTENDED HORIZONT EXTENDE...

Page 9: ...al and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where pos sible cover the sides and top edges of the flashing with roofing material 6 Apply a heavy bead of weathe...

Page 10: ...l to the exterior wall and make weather tight by sealing with caulking not supplied The air terminal mounting plate must not be recessed into the exterior wall or siding EXTENDED HORIZONT EXTENDED HORIZONT EXTENDED HORIZONT EXTENDED HORIZONT EXTENDED HORIZONTAL AND CORNER AIR TERMINAL INST AL AND CORNER AIR TERMINAL INST AL AND CORNER AIR TERMINAL INST AL AND CORNER AIR TERMINAL INST AL AND CORNER...

Page 11: ...es above and to the sides of the chimney Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where pos sible cover the sides and...

Page 12: ...ote wall switch or millivolt thermostat may be installed in a convenient location Route 2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14gauge 100 feet 16gauge 60 feet 18gauge 40 feet Attach the two leads to terminals 1 and 3 located on the gas valve FIGURE21 4 ...

Page 13: ...ther side of the fireplace and secure to the 2x4 framing to facilitate drywall installation Combustible materials must be installed flush with the front of the fireplace but must not cover any of the black face area of the fireplace Non combustible material brick stone or ceramic tile may protrude It is not necessary to install a hearth extension with this fireplace system Objects placed in front ...

Page 14: ...1 Place the front log as shown centered along the inside front edge of the burner tray 2 Place the back log onto the log support bracket located on the rear wall of the combustion chamber pushing it as close to the firebox wall as possible 3 4 Set the two smaller logs into the pockets and pegs of the front and back logs respectively Log colours may vary During the initial use of the fireplace the ...

Page 15: ... DOOR LOUVRE AND TRIM REMOVAL INST AL INST AL INST AL INST AL INSTALLA ALLA ALLA ALLA ALLATION TION TION TION TION ENSURE THAT THE DOOR IS PROPERLY CLIPPED ONTO THE STEEL LIP TO PREVENT OVERHEATING GLASS BREAKAGE AND OR DISCOLOURATION OF THE UPPER TRIM DOOR REMOVAL Both top and bottom door trim must be removed prior to door removal Lift up the top trim and unhook from the door The bottom trim may ...

Page 16: ...he clip C Secure to the threaded stud using the lock washer and wing nut provided Ensure that the blower does not touch the fireplace base or the firebox Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut Ensure that the thermodisc touches the firebox wall Atta...

Page 17: ...e the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut Ensure that the thermodisc touches the firebox wall GD36THERMOSTATICSENSORCONTROL This optional kit is meant to be used only in conjunction with the GD65 Fan Kit shown above which may be ordered from your Wolf Steel Napoleon dealer With the thermostatic sensor option the fan when turned on...

Page 18: ...stion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assembly remove the logs to expose both assemblies 2 Keep the control compartment logs burner air shutter opening and the area surrounding the logs clean by vacuum ing or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning...

Page 19: ...Pro pane gas models have air shutters set at 3 8 375 inch open Closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow 15 to 30 minutes for the final flame colour to be established FIGURE 44 AIR SHUTTER ADJUSTMENT MUST ONL...

Page 20: ...VE WS 430 001 CERAMIC MAGNET GD660 STANDARD WALL SWITCH 20FT OF WIRE GA GD 715 11 POLISHED BRASS UPPER LOUVRE GA GD 010 391 POLISHED BRASS LOWER LOUVRE ASSEMBLY WS 660 5 ON OFF TOGGLE SWITCH GA GD 225 36 BLACK DOOR FRAME WS 300 20 GLASS ONLY GA GD 321K BLACK DOOR C W GLASS GA GD 010 454 GLASS C W GASKET GD 562 09 DOOR GASKET 105 INCHES GA GD 020 042 PKG OF 5 DOOR SCREWS GA GD 010 376 BOTTOM DOOR T...

Page 21: ...E VENTING GA GD 500 136 FIRESTOP RIGID VENTING GD 101 WINDSHIELD KIT GD 301 HEAT GUARD GD 303 VINYL SIDING SHIELD GA GD 10 370 WALL SUPPORT ASSEMBLY GD 225K DOOR FACIA BLACK GD 225PB DOOR FACIA POLISHED BRASS GD 225AB DOOR FACIA ANTIQUE BRASS GD 225C DOOR FACIA CHROME GD250 K WEBBED DOOR FACIA GA GDLK BLACK LOUVRE KIT GA GDLPB POLISHED BRASS LOUVRE KIT GA GDLAB ANTIQUE BRASS LOUVRE KIT GA GDLC CHR...

Page 22: ...d to improve the flame pattern around the thermocouple Pilot flame is not engulfing the thermocouple Thermocouple shorting faulty loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve Faulty valve replace Pilot burning no gas to main burner gas knob is on HI wall switch thermostat is on Themostat or switch is de fective connect a jumper wire acr...

Page 23: ...o much resis tance in the system shorten wire to correct length or wire gauge Faulty thermostat or switch replace Main burner goes out pilot goes out Refer to MAIN BURNER GOES OUT PILOT STAYS ON Vent is blocked Vent is re circulating check for vent blockage check joint seals and installation 4 flexible vent has become disconnected from fireplace re attach to fireplace Remote wall switch is in OFF ...

Page 24: ...24 WS 415 099 03 16 99 NOTES ...

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