Napoleon BGD36CFGN Installation And Operating Instructions Manual Download Page 22

22

W415-0661 / 12.07.07

1. 

Move the fi replace into position. Measure the vent length required 

between terminal and fi replace taking into account the additional length 
needed for the fi nished wall surface and any 1¼" overlaps between 
venting components.

2. 

Apply high temperature sealant W573-0007 (not supplied) to 

the outer edge of the exhaust vent pipe of the fi replace.  Attach 
the fi rst vent component and secure using 3 self tapping screws. 
Repeat using air intake vent pipe and seal using high temperature 
sealant W573-0002 (not supplied).  

3. 

Holding the air terminal (lettering in an upright, readable posi-

tion), insert into both vent pipes with a twisting motion to ensure 
that both the terminal sleeves engage into the vent pipes and 
sealant. Secure 
the terminal to the 
exterior wall and 
make weather tight by 
sealing with caulking 
(not supplied). 

 

The air terminal mounting 
plate may be recessed into 
the exterior wall or siding by 
1½", the depth of the return 
fl ange.

USING RIGID VENT COMPONENTS

HORIZONTAL AIR TERMINAL INSTALLATION

ATT

ENT

ION

-CH

AUD

CAU

TIO

N -

 HO

T

 EXHAUS

T

AIR INT

AKE 

VENT PIPE

2” OVERLAP

HI-TEMP

 

SEAL

ANT

CAULK

ING

#10 X 2”

SCREWS

FIGURE 60

EXTENDED HORIZONTAL AND CORNER 

AIR TERMINAL INSTALLATION

1. 

Follow the instructions for "Horizontal Air Terminal Installations", 

items 1 to 3. 

2. 

Continue adding components alternating inner and outer venting. 

Ensure that all exhaust vent-
ing and elbows have suffi cient 
vent spacers attached and each  
component is securely fastened to 
the one prior. Attach the exhaust 
telescopic sleeve to the vent run.  
Repeat using a air intake vent pipe 
telescopic sleeve. Secure and seal 
as before. To facilitate completion, 
attach exhaust and air intake vent 
pipe couplers to the air terminal. 

3.

 Install the air terminal. 

See 

item 3 of the Horizontal Air 
Terminal Installation.

 Extend the 

exhaust telescopic sleeve; connect to the air terminal assembly. 
Fasten with self tapping screws and seal. Repeat using the air 
intake vent pipe telescopic sleeve.

BGD36CF SHOWN

FIGURE 61

EXHAUST
VENT PIPE

AIR INTAKE 
VENT PIPE

INNER
VENT PIPE

HIGH
TEMPERATURE
SEALANT

AIR

TERMINAL

CONNECTOR

VERTICAL VENTING INSTALLATION

FIGURE 62

FIGURE 63

4

.

 Apply high temperature sealant to the 

outer edge of the of the outside pipe of 
the air terminal connector. Slip a coupler 
over the air intake collar and secure as 
before. Trim the air intake coupler even 
with the exhaust coupler end.

5

.

 Thread the air terminal connector / 

pipe assembly down through the roof  
support and attach, ensuring that the 
air terminal will penetrate the roof a 
minimum 16" when fastened. 

If the attic 

space is tight, we recommend threading 
the Wolf Steel vent pipe collar or equiva-
lent loosely onto the air terminal assembly as it is passed 
through the attic. 

The air terminal must be located vertically and 

plumb.

6.

 Remove nails from the shingles, above and to the sides of 

the chimney. Place the fl ashing over the air terminal and slide it 
underneath the sides and upper edge of the shingles. Ensure that 
the air terminal is properly centered within the fl ashing, giving a 
3/4" margin all around. Fasten to the roof. Do NOT nail through the 
lower portion of the fl ashing. Make weather-tight by sealing with 
caulking. Where possible, cover the sides and top edges of the 
fl ashing with roofi ng material.

7.

  Align the seams of the terminal and air terminal connector, 

place the terminal over the air terminal connector making sure the 
inner pipe goes into the hole in the terminal. Secure with screws 
provided.

8.

  Apply a heavy bead of weatherproof caulking 2" above the 

fl ashing. Note: Maintain a minimum of 2" space between the air 
inlet base and the storm collar. Install the storm collar around the 
air terminal and slide down to the caulking. Tighten to ensure that 
a weather-tight seal between the air terminal and the collar is 
achieved.

9.

  Continue adding rigid venting sections, sealing and securing 

as above. Attach an exhaust telescopic sleeve to the last section 
of rigid piping. Secure with screws and seal. Repeat using an air 
intake telescopic sleeve.

10. 

REAR VENT APPLICATION: (BGD36CF(G) ONLY:

  Before 

attaching elbows to the collars on the back of the fi replace, 
1½" will need to be trimmed off the exhaust pipe collar.) 

Run a bead of high temperature sealant 
W573-0007 (not supplied) around the 
outside of the exhaust collar. Attach 
the exhaust elbow to the exhaust 
collar and secure with 3 screws. Run 
a bead of high temperature sealant 
W573-0002 (not supplied) around 
the outside of the air intake collar. 
Attach the air intake elbow to 
the air intake collar and secure 
with 3 screws. Pull the exhaust 
telescopic sleeve a minimum 2" 
onto the elbow. Secure with 3 screws. Repeat with the air intake 
telescopic sleeve.

TOP VENT APPLICATION: 

Run a bead of high temperature seal-

ant W573-0007 (not supplied) around the outside of the exhaust 
on the fi replace. Pull the exhaust telescopic sleeve a minimum of 
2" onto the collar. Secure with 3 screws. Repeat with the air intake 
telescopic sleeve.

11. 

In the attic, slide the vent pipe collar down to cover up the open 

end of the vent pipe shield and tighten. This will prevent any ma-
terials, such as insulation, from fi lling up the 1" air space around 
the pipe. 

For safe and proper operation of the fi replace, follow the venting 
instructions exactly.

All inner exhaust and outer intake vent pipe joints may be 
sealed using either high temperature sealant W573-0002 or 
high temperature Mill Pac W573-0007 with the exception of the 
fi replace exhaust fl ue collar which must be sealed using Mill 
Pac (not supplied).

1. 

Move the fi replace into position.

2. 

Fasten the roof support to the roof using the screws provided. 

FIGURE 56.

 The roof support is optional. In this case the venting is 

to be adequately supported using either an alternate method suit-
able to the authority having jurisdiction or the optional roof support. 

3.

 Apply high temperature sealant W573-0002 (not supplied) to 

the outer edge of the inner end of the air terminal connector. Slip a 
coupler a minimum of 2" over the exhaust collar and secure using 
3 screws. 

NorthlineExpress.com

http://www.northlineexpress.com

Toll-Free 1-866-667-8454

Summary of Contents for BGD36CFGN

Page 1: ...AFTEY INFORMATION Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do no...

Page 2: ...burns or clothing ignition Supervise young children when they are in the same room as the fireplace Clothing or other flammable material should not be placed on or near the fireplace Due to high tempe...

Page 3: ...h as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year...

Page 4: ...B149 Installation Codes Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA ZA240 MH Series...

Page 5: ...S INLET FIGURE 5 INSTALLATION OVERVIEW FIGURE 7 See the section MINIMUM MANTEL AND ENCLOSURE CLEARANCES Side Wall See the section INSTALLATION FRAMING See the section VENTING and INSTALLATION See the...

Page 6: ...may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the replace ue collar which must be sealed usi...

Page 7: ...7 W415 0661 12 07 07 FIGURE 8 NorthlineExpress com http www northlineexpress com Toll Free 1 866 667 8454...

Page 8: ...se is a minimum 3 feet and a maximum 40 feet from the centre of the replace ue outlet NOTE When terminating vertically the restrictor plate W500 0205 must be installed Refer to Restricting Vertical Ve...

Page 9: ...run in addition to the 45 offset In this case zero rise is acceptable when using rigid See FIGURE 18 Flexible venting must maintain a 6 rise See FIGURE 19 PERISCOPE TERMINATION CORNER TERMINATION BGD...

Page 10: ...mum of 40 feet Horizontal run verti cal rise to maximum of 24 75 feet 4 2 times the verti cal rise equal to or greater than the horizontal run Vertical rise is equal to or greater than the horizontal...

Page 11: ...HT The shaded area within the lines represents acceptable values for HT and VT for the following symbols used in the venting calculations and examples are greater than equal to or greater than less t...

Page 12: ...TICAL RISE IN INCHES VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT when HT VT Simple venting con guration only one 90 elbow...

Page 13: ...s FIGURE 25 H2 V1 V2 H3 90 90 90 90 H1 FIGURE 26 Example 5 V1 4 ft V2 1 5 ft VT V1 V2 4 1 5 5 5 ft H1 2 ft H2 1 ft H3 1 ft H4 1 5 ft HR H1 H2 H3 H4 2 1 1 1 5 5 5 ft HO 03 four 90 elbows one 45 elbow 9...

Page 14: ...30 MAXIMUM VERTICAL R I S E I N FEET VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT For vent con gurations requiring more tha...

Page 15: ...90 6 75 ft HT HR HO 12 75 6 75 19 5 ft HT VT 19 5 6 5 26 ft Formula 1 HT 3VT 3VT 3 x 6 5 19 5 ft 19 5 19 5 Formula 2 HT VT 40 feet 26 40 Since both formulas are met this vent con guration is accept ab...

Page 16: ...HT VT Simple venting con guration only one 45 and 90 elbow See graph to deter mine the required vertical rise VT for the required horizontal run HT REQUIRED VER TICAL RISE IN INCHES VT HORIZONTAL VEN...

Page 17: ...VT Formula 2 HT VT 40 feet Example 3 90 90 90 H1 V1 V2 45 H2 V1 5 ft V2 10 ft VT V1 V2 5 10 15 ft H1 3 ft H2 2 5 ft HR H1 H2 3 2 5 5 5 ft HO 03 one 45 elbow three 90 elbows 135 03 45 90 90 90 135 5 4...

Page 18: ...ceptable Formula 2 HT VT 40 feet 15 9 40 Since only formula 2 is met this vent con guration is unac ceptable and a new replace location or vent con guration will need to be established to satisfy both...

Page 19: ...combustibles is required Use restop spacer W010 1778 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required Use restop spacer W500 00...

Page 20: ...d secure over the opening in the ceiling A restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through VERTICAL INSTALLATION BGD36CF G 9 3 4...

Page 21: ...the exible vent pipe through the restop maintaining the required clearance to combus tibles Holding the air terminal let tering in an upright readable position secure to the exterior wall and make wea...

Page 22: ...d upper edge of the shingles Ensure that the air terminal is properly centered within the ashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the ashing M...

Page 23: ...the type s of gas indicated on the rating plate Aconversion kit is supplied with the mobile home appliance This Mobile Manufactured Home listed appliance comes factory equipped with means to secure t...

Page 24: ...W010 1774 supplied with the unit must be used to maintain this clearance VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clea...

Page 25: ...LOW FOR PROPER DOOR REMOVAL 12 TO COMBUSTIBLE MANTLE The finishing material can be installed below the top opening a maximum of 1 1 2 Enough clearance to the door latches must be maintained to allow f...

Page 26: ...vertical runs to combustibles is required except for clearances in replace enclosures See MINIMUM ENCLOSURE CLEARANCES section Use restop spacer W500 0096 not supplied MINIMUM CLEARANCE TO COMBUSTIBLE...

Page 27: ...ON BGD36CF G ONLY OPTIONAL CLEAN FACE TRIM KIT INSTALLATION FIGURE 83 CLEAN FACE SURROUND MINIMUM ENCLOSURE CLEARANCES 3 First secure the clean face surround to the replace front by hooking the ledge...

Page 28: ...FIGURE 92c MINIMUM CLEARANCE TO COMBUSTIBLE CONSTRUC TION FROM FIREPLACE AND VENT SURFACES Combustible framing Top sides back and bottom of the unit 0 to stand offs Non combustible nishing Top 6 1 2...

Page 29: ...8 5 Place the bottom of the right crossover log 6 against the right rebox side and pulled forward to the grate The top of the log should rest in the pocket provided on the center log 5 BGD42CF FINISHI...

Page 30: ...e glowing embers for a maximum glowing effect Log colours may vary During the initial use of the replace the colours will become more uniform as colour pigments burn in during the heat activated curin...

Page 31: ...the rebox 3 Unscrew the lens cover making sure the gasket stays in place Note Do not handle the lamp bulb with bare ngers protect with a clean dry cloth 4 The lamp will pull straight outofthesocket R...

Page 32: ...k washer and wing nut provided Ensure that the blower does not touch the replace base or the rebox 5 Remove the 8 perimeter screws as illustrated in Fig 112 and lift out the burner base The gas line e...

Page 33: ...th moving or hot objects To ease installation of the fan remove the hinge screen and valve control door lower louvres from the base of the replace Position the vibration reducing pad into the clip and...

Page 34: ...nd solid core wire through the electrical hole located at the bottom left side of the unit FIGURE 125 BATTERY HOLDER GAS VALVE PILOT ASSEMBLY IGNITION MODULE PILOT GAS LINE Orange I through independen...

Page 35: ...s on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet A 20 length of millivolt wire is connected to the gas valve for the light wall switch However if a greater lengt...

Page 36: ...Im mediately call a quali ed service technician to inspect the replace and replace any part of the control system and any gas control which has been under water WARNING The gas valve has an interlock...

Page 37: ...POWER TO THE FIREPLACE IF SERVICE IS TO BE PERFORMED 3 TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF DO NOT FORCE NEXT STEP 8 CLOSE THE GLASS DOOR 9 TURN MANUAL SHUTOFF VALVE COUNTER CLOCKWISE TO ON 10 T...

Page 38: ...re the glass embers are away from the center of the screen exposing the burner before lifting glass ember tray out When replacing burner absolutely no glass can be in cup surrounding the ori ce HINT I...

Page 39: ...ly perform a visual check of the pilot and the burner ames Compare them to the gures shown If any ames appear abnormal call a service person FIGURE 137 It is important to periodically perform a visual...

Page 40: ...F STEEL LTD 29 W225 0058 BLACK DOOR FRAME 30 W455 0048 47 NATURAL GAS ORIFICE 30 W455 0047 56 PROPANE GAS ORIFICE 31 W010 0370 WALL SUPPORT ASSEMBLY 32 W010 0539 FLUE PIPE ASSEMBLY c w GASKET 33 W010...

Page 41: ...8 PERISCOPE GD401 109 WALL TERMINAL KIT GD422 BGD42CF ROOF TERMINAL KITS 110 1 12 TO 7 12 PITCH GD410 111 8 12 TO 12 12 PITCH GD411 112 FLAT ROOF GD412 113 W490 0074 5 8 INNER OUTER SLEEVE 114 W670 00...

Page 42: ...42 W415 0661 12 07 07 NorthlineExpress com http www northlineexpress com Toll Free 1 866 667 8454...

Page 43: ...rom the I terminal on the module If no spark the I terminal module must be replaced If there is a spark the I terminal is ne Inspect pilot assembly for a shorted wire or cracked insulator around the e...

Page 44: ...lve Conduct the following test to verify if the problem is the module or valve To measure voltages turn multimeter to DC place the red lead from multimeter on the screw on the terminal block for the w...

Page 45: ...ased The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool System is not...

Page 46: ...s been adhered to for any horizontal vent ing Air shutter has become blocked ensure air shutter opening is free of lint or other obstructions Flames are consist ently too large or too small Carboning...

Page 47: ...replace Service History This fireplace must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns Dealer Name NorthlineExpress com http www northlinee...

Page 48: ...48 W415 0661 12 07 07 NOTES NorthlineExpress com http www northlineexpress com Toll Free 1 866 667 8454...

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