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W415-0616 / C / 06.04.08

35

PART NO.  DESCRIPTION

 

W660-0052 

LOW LIMIT SWITCH 140°F (80°C)

W660-0053 

OVER-RIDE SWITCH 160°F (71°C)

W660-0054 

IGNITION SWITCH 120°F (60°C)

W660-0055 

HIGH LIMIT SWITCH 200°F (93°C)

5 W660-0056  VACUUM 

SWITCH

6 W380-0020  CONTROL 

KNOB

7* W195-0004  POWER 

CORD

8 W435-0009  AUGER 

MOTOR

9  

W062-0021 

CONVECTION BLOWER

10 W062-0022 

COMBUSTION 

BLOWER

11 

W290-0111 

COMBUSTION BLOWER MOUNTING GASKET

12 W290-0120 

COMBUSTION BLOWER MOTOR MOUNTING GASKET

13 W290-0113 

CONVECTION 

BLOWER 

GASKET

14* W255-0020 

PRESSURE 

FITTING 

TAP

15 W570-0107 

AUGER 

SCREW

16 W390-0002 

DOOR 

LATCH

17 W190-0019 

POWER 

CONTROL 

18 W190-0020 

AUGER 

CONTROL

19 W405-0001 

AMBER 

LIGHT

20 W660-0058 

POWER 

SWITCH

21 

W660-0063 

PELLET FEED SWITCH

22 

W660-0062 

VARIABLE SPEED W/O PAL NUT SWITCH

23 W555-0061

 

SCRAPER ROD

24 W105-0012 

NYLON 

BUSHING

25 W570-0110 

SCREW 

SET

26* W750-0163 

HARNESS 

WIRE

27* W385-0334 

NAPOLEON® 

LOGO

28 W010-1528 

CONTROL 

DOOR

29 

W475-0555 

BOTTOM OI PANEL

30 W720-0089 

IGNITOR 

HOUSING

31 

W390-0012 

CONTROL PANEL LATCH

32 W010-1490 

EXHAUST 

TUBE

33 W357-0004 

IGNITOR

34*  W325-0042 

SMALL BLACK WIRE HANDLE

35 W350-0361 

CONTROL 

HOUSING

36 

W615-0073 

AIR CONTROL SPACER

37 W080-0777 

MOTOR 

BRACKET

38 

W010-1491 

COMBUSTION AIR TUBE ASSEMBLY

39 

W030-0022 

ACCENT BAR (2)

40 

W135-0320 

CAST, BURN POT

41 W135-0321 

CAST, 

RING

42 

W430-0002 

MAGNETIC DOOR CATCH ASSEMBLY (2)

43*  W290-0120 

MOTOR MOUNTING GASKET 

44 W290-0119 

IGNITION 

GASKET

45 W460-0004 

RECEPTACLE

46* W615-0078 

SPACER, 

LATCH

47 W300-0038 

GLASS, 

FRONT

48 W300-0037 

GLASS, 

SIDE

49* W562-0022 

GLASS 

GASKET

50 W290-0122 

EXHAUST 

GASKET

51 W010-1612 

EXHAUST 

COLLAR

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be or-
dered through your Authorized dealer or distributor. 
When ordering replacement parts always give the following in formation:
1. Model and Serial Number of the fi replace
2. Installation Date of the fi replace
3. Part Number
4. Description of part
5. Finish

For warranty replacement parts, a photocopy of the original invoice will be required. 
* Identifi es items which are not illustrated. For further information, contact your Authorized dealer. 

COMMON COMPONENTS TO BOTH UNITS

PART NO.  DESCRIPTION

 

52 W010-0219 

EXHAUST 

COVER

53 W290-0122 

EXHAUST 

GASKET

54 W010-1673 

RIGHT 

LOUVRE 

ASSEMBLY

55 W010-1685 

LEFT 

LOUVRE 

ASSEMBLY

56 W010-1567 

AIR 

CONTROL

57 W010-1508 

WELDED 

TOP 

ASSEMBLY

58 W010-1527 

SIDE 

DOOR 

ASSEMBLY

59 W010-1529 

HOPPER 

DOOR 

ASSEMBLY

60 W010-1667 

ASH 

PAN 

ASSEMBLY

61 

W010-1668 

PEDESTAL SIDE DOOR ASSEMBLY

62 W035-0191 

PEDESTAL 

BASE

63*  W555-0059 

AIR CONTROL ROD

64 

W475-0482 

OUTER REAR PANEL

65 

W475-0484 

OUTER PANEL, RIGHT

66 

W475-0485 

OUTER PANEL, LEFT

67   W652-0040 

PEDESTAL GASKET

68 W010-1670 

SIDE 

DOOR 

ASSEMBLY

69 

W010-1671 

WELDED HOPPER LID ASSEMBLY

70 

W555-0069 

AIR CONTROL ROD

71 

W225-0195 

DOOR FRAME, BLACK

71 

W225-0195G 

DOOR FRAME, GOLD

71 

W225-0195SC  DOOR FRAME, SATIN CHROME

72 GS200-G 

TRIVET

72 GS200-SS 

TRIVET

73 

PRPP40 

PORCELAIN REFLECTIVE RADIANT PANELS

74*  114KT 

OUTSIDE AIR KIT - 5 FT (2" DIA.)

75 NP841KT 

BRICK, 

REFRACTORY

76 

NPL41 

DECORATIVE LOG SET

77*

 

NPHE-40 HOPPER EXTENSION (INCREASES HOPPER 

 

 

CAPACITY FROM 55 LBS TO 100 LBS PELLETS)

78 

NI800 

8" BLACK FLASHING WITH BLACK TRIM

79*  GICSK 

ARCHED CAST IRON SURROUND

80 

AK8 

ADAPTOR KIT (REQ'D FOR GICSK)

81*  CISK 

CAST IRON SURROUND KIT - BLACK

81*  CISKK 

CAST IRON SURROUND KIT - ENAMEL BLACK

81*  CISKN 

CAST IRON SURROUND KIT - MOJOLICA BROWN

81*  CISKB 

CAST IRON SURROUND KIT - MOJOLICA BLUE

81*  CISKF 

CAST IRON SURROUND KIT - MOJOLICA GREEN

82*  AK9 

ADAPTOR KIT (REQ'D FOR CISK)

NPI40 COMPONENTS

COMMON ACCESSORIES

NPS40 COMPONENTS

NPI40 ACCESSORIES

NPS40 ACCESSORIES

Summary of Contents for Auburn NPS40

Page 1: ...W415 0616 C 06 04 08 1 10 00 W415 0616 C 06 04 08...

Page 2: ...stallation 17 22 NPI40 INSTALLATIONS Minimum Clearance to Combustibles Minimum Mantle Clearances Rear or Top Vent Conversion Instructions Installation Overview Installation into a Masonry Fireplace Pr...

Page 3: ...warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructio...

Page 4: ...W415 0616 C 06 04 08 4 WARNINGS AND SAFETY PRECAUTIONS...

Page 5: ...W415 0616 C 06 04 08 5 WARNINGS AND SAFETY PRECAUTIONS...

Page 6: ...STANDARDS If the fuel does not comply to this standard the unit may not operate as designed We recommend the use of premium grade 1 ash content for longer stove life and less frequent cleaning Fines n...

Page 7: ...W415 0616 C 06 04 08 7 DIMENSIONS Figures 1a b NPI40 with NI800 Flashing Shown NPS40 Figures 2a c...

Page 8: ...W415 0616 C 06 04 08 8 DIMENSIONS CONTINUED Figures 3a c NPI40 with AK9 Adapter and CISK Flashing Shown...

Page 9: ...W415 0616 C 06 04 08 9 DIMENSIONS CONTINUED Figures 4a c NPI40 with AK8 Adapter and GICSK Flashing Shown...

Page 10: ...injury or even death Check with local building of cials for any permits required for installation of this pellet heater and notify your insurance company before proceeding with installation Before in...

Page 11: ...ough the heater and shut down the pellet feed This lack of ow could be caused by a blocked vent POWER FAILURE In the event of a power failure the heater will shut down Once power is restored the heate...

Page 12: ...ent manufacturer DO NOT CONNECT THE PELLET VENT TO A VENT OR CHIMNEY SERVING ANY OTHER APPLIANCE OR HEATER DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT INSTALLING THE PELLET...

Page 13: ...ermination is located on a windy side of the house a shield is recommended to prevent soot from building up on the side of the house Horizontal terminations must protrude 12 from the wall vertical ter...

Page 14: ...inside combustible corner wall or protruding combustible ob structions vent chase etc Clearance to a non mechanical air supply inlet to the building or a combustion air inlet to any other appliance C...

Page 15: ...pellet vent is used the clearance to the back wall is determined by the upward turning elbow or Tee It will vary in depth depending on the brand of pellet vent used it is approximately 5 Before placi...

Page 16: ...W415 0616 C 06 04 08 16 VENTING INSTALLATION EXAMPLES Figure 13 THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION INSTALLATION Figure 14 HORIZONTAL EXHAUST THROUGH WALL INSTALLATION...

Page 17: ...maintain 3 clearance to combus tibles Vertical Cap Roof Flashing Storm Collar Floor Protection 3 2 Class A Chimney Ceiling Support Outside air Recommended Installation showing inlet of out side air in...

Page 18: ...ole sized for the pellet liner to lie directly below the replace ue opening Allow two inches of material for a ange on all sides and cut to these measurements Bend down the anges If you have never don...

Page 19: ...NT CONVERSION INSTRUCTIONS NOTE The insert is factory shipped in a rear vent con guration 1 To vent exit vertically remove the two screws holding the exhaust cover NOTE Be careful not to damage the ga...

Page 20: ...INIMUM MANTEL CLEARANCES Drywall or other combustible material See the sections GENERAL VENTING and INSTALLATION See the section MINIMUM FRAM ING DIMENSIONS Side Wall See the section MINIMUM CLEARANCE...

Page 21: ...ommended to do so at this time 2 A hole must be made in the back of the replace to accommodate the pellet vent Connect the pellet vent to the back of the stove and position in place Refer to manufactu...

Page 22: ...A non combustible hearth must cover the ooring underneath as well as extend a minimum of six in front and to both sides of the heater Install oor protection if necessary PRIOR TO INSTALLATION INSTALLA...

Page 23: ...he insert into a built in combustible enclosure 1 Install oor protection 2 Frame structure maintaining minimum clearances Locate and frame openings for both the exhaust and outside air Outside air is...

Page 24: ...the rear using the four 8 32 x 3 8 screws washers and nuts FIGURE 29 6 The three pieces of trim are assembled in the same manner as a picture frame Place the corner brackets with screw loosened into t...

Page 25: ...the bag may come in contact with the heater causing the bag to melt and the pellets to spill DO NOT load pellets into the hopper if they have been exposed to moisture Moisture can cause pellets to sw...

Page 26: ...RT switch 2 Rotate the Pellet feed dial rate to optimum 3 Adjust the air control rod to the preferred setting this position will vary depending on venting con guration and fuel quality 4 If the heater...

Page 27: ...or well away from combustible materials pending nal disposal If ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders...

Page 28: ...3 The burn pot requires cleaning 4 The exhaust system requires cleaning 5 The heater requires adjustment 6 Poor pellet quality MAKE SURE PELLETS ARE NOT PILING UP Figure 39 With the heater cool or wea...

Page 29: ...ot Make certain that all openings are clear of any build up of ash from the ledge below the burn pot CLEANING THE BURN POT Re install the burn pot ensuring it sits level in the heater Also must ensure...

Page 30: ...acuum out the entire hopper The dust and any other debris near the bottom should be removed to prevent excessive build up VACUUM HOPPER Figure 44 Cleaning the Optional Plated Surfaces Fingerprints or...

Page 31: ...h exhaust port located on either side of the re box Remove the exhaust port doors and set aside on a non combustible surface SEMI ANNUALLY OR EVERY TWO TONS OF PELLET Figure 47 CLEAN THE EXHAUST BLOWE...

Page 32: ...paper can be easily slid out air may be leaking around the door seal Carefully inspect the door gasket and door catch Inspect the door gasket to make sure it is fully attached Heater gasket cement can...

Page 33: ...W415 0616 C 06 04 08 33 Figure 49 NORMAL OPERATING SOUNDS...

Page 34: ...W415 0616 C 06 04 08 34 WIRING DIAGRAM Figure 51...

Page 35: ...l parts can be or dered through your Authorized dealer or distributor When ordering replacement parts always give the following in formation 1 Model and Serial Number of the replace 2 Installation Dat...

Page 36: ...W415 0616 C 06 04 08 36 COMMON REPLACEMENTS PARTS...

Page 37: ...W415 0616 C 06 04 08 37 NPS40 REPLACEMENTS PARTS 57 38 61 44 63 65 57 64 56 58 59 60 66 15 31 39 54 40 53...

Page 38: ...W415 0616 C 06 04 08 38 NPI40 REPLACEMENTS PARTS...

Page 39: ...W415 0616 C 06 04 08 39 NPI40 ACCESSORY PARTS COMMON ACCESSORY PARTS...

Page 40: ...run replace the blower If the motor runs have a dealer check the wire harness See The heater will not operate when hot section Contact your local dealer or a certi ed technician for service Push the...

Page 41: ...lower controller replace the sensor If the motor is still on high re connect the sensor and replace the convection blower controller General Check the hopper for fuel Incorrect air damper setting may...

Page 42: ...art replace the switch Due to different installation set ups length and size of venting and fuel quality the low feed setting from the factory will not always be correct It may be necessary to experim...

Page 43: ...SERVICE AND MAINTENANCE LOG Dealer s Name Dealer s Address City State Province Zip Code Postal Code Serial Number Date of Purchase Date Installed Notes OWNERSHIP RECORDS SERVICE DATE SERVICE TECHNICI...

Page 44: ...W415 0616 C 06 04 08 44 NOTES...

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