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W415-0616 / C / 06.04.08

31

CLEAN THE VERTICAL EXHAUST DUCT

Insert a vacuum into the exhaust port holes and remove 
as much fl y ash as possible from behind the left and right 
exhaust manifolds. Once clean, replace the exhaust port 
doors and secure with the screws.

CLEAN EXHAUST HOUSING (INSERT ONLY)

To clean the exhaust blower and exhaust housing, the heater must be pulled out from the fi replace cavity. Remove the vent-
ing from the exhaust collar. If installed as a top vent, remove cover plate from the rear of the housing. If installed as a rear 
vent, remove the cover plate from the top of the housing. Vacuum out the housing back to blower outlet. See 

Figure 47.

Figure 45

If the PRPP40 or the brick kit NP841KT is in place, remove that accessory 
fi rst.

1.

   Open side door, release the latch and pivot the viewing door wide open. 

      See 

Figure 35 and 36

.

2.

   Remove the one screw on each exhaust port located on either side of 

      the fi re box. Remove the exhaust port doors and set aside on a 
      non-combustible surface.

SEMI-ANNUALLY (OR EVERY TWO TONS OF PELLET)

Figure 47

CLEAN THE EXHAUST BLOWER

Nuts

Figure 46

NOTE: Do not attempt this maintenance without a replacement exhaust 
blower motor mounting gasket.

1.

   Remove the six nuts holding the exhaust blower motor in place. 

2

.   Pull the motor out being careful not to damage the wiring, unplug the two 

      wires that are connecting the motor and gently set aside. (The pieces of 
      gasket may be discarded.

3.

   Start by cleaning the exhaust tube by feeding a brush or rag through the 

      inside of the tube and out the exhaust blower housing. 

4.

   Vacuum out the exhaust ports and the blower housing. 

5.

   With a bristle brush vacuum, clean the blades of the motor. 

6.

   Place the new exhaust blower mounting gasket around the screw holes being 

      very careful not to tear it. 

7.

   Re-attach the wiring to the motor and place it back on to the 

      housing, taking care that the side of the motor does not tear the 
      gasket and then re-attach the nuts.

Summary of Contents for Auburn NPS40

Page 1: ...W415 0616 C 06 04 08 1 10 00 W415 0616 C 06 04 08...

Page 2: ...stallation 17 22 NPI40 INSTALLATIONS Minimum Clearance to Combustibles Minimum Mantle Clearances Rear or Top Vent Conversion Instructions Installation Overview Installation into a Masonry Fireplace Pr...

Page 3: ...warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructio...

Page 4: ...W415 0616 C 06 04 08 4 WARNINGS AND SAFETY PRECAUTIONS...

Page 5: ...W415 0616 C 06 04 08 5 WARNINGS AND SAFETY PRECAUTIONS...

Page 6: ...STANDARDS If the fuel does not comply to this standard the unit may not operate as designed We recommend the use of premium grade 1 ash content for longer stove life and less frequent cleaning Fines n...

Page 7: ...W415 0616 C 06 04 08 7 DIMENSIONS Figures 1a b NPI40 with NI800 Flashing Shown NPS40 Figures 2a c...

Page 8: ...W415 0616 C 06 04 08 8 DIMENSIONS CONTINUED Figures 3a c NPI40 with AK9 Adapter and CISK Flashing Shown...

Page 9: ...W415 0616 C 06 04 08 9 DIMENSIONS CONTINUED Figures 4a c NPI40 with AK8 Adapter and GICSK Flashing Shown...

Page 10: ...injury or even death Check with local building of cials for any permits required for installation of this pellet heater and notify your insurance company before proceeding with installation Before in...

Page 11: ...ough the heater and shut down the pellet feed This lack of ow could be caused by a blocked vent POWER FAILURE In the event of a power failure the heater will shut down Once power is restored the heate...

Page 12: ...ent manufacturer DO NOT CONNECT THE PELLET VENT TO A VENT OR CHIMNEY SERVING ANY OTHER APPLIANCE OR HEATER DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT INSTALLING THE PELLET...

Page 13: ...ermination is located on a windy side of the house a shield is recommended to prevent soot from building up on the side of the house Horizontal terminations must protrude 12 from the wall vertical ter...

Page 14: ...inside combustible corner wall or protruding combustible ob structions vent chase etc Clearance to a non mechanical air supply inlet to the building or a combustion air inlet to any other appliance C...

Page 15: ...pellet vent is used the clearance to the back wall is determined by the upward turning elbow or Tee It will vary in depth depending on the brand of pellet vent used it is approximately 5 Before placi...

Page 16: ...W415 0616 C 06 04 08 16 VENTING INSTALLATION EXAMPLES Figure 13 THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION INSTALLATION Figure 14 HORIZONTAL EXHAUST THROUGH WALL INSTALLATION...

Page 17: ...maintain 3 clearance to combus tibles Vertical Cap Roof Flashing Storm Collar Floor Protection 3 2 Class A Chimney Ceiling Support Outside air Recommended Installation showing inlet of out side air in...

Page 18: ...ole sized for the pellet liner to lie directly below the replace ue opening Allow two inches of material for a ange on all sides and cut to these measurements Bend down the anges If you have never don...

Page 19: ...NT CONVERSION INSTRUCTIONS NOTE The insert is factory shipped in a rear vent con guration 1 To vent exit vertically remove the two screws holding the exhaust cover NOTE Be careful not to damage the ga...

Page 20: ...INIMUM MANTEL CLEARANCES Drywall or other combustible material See the sections GENERAL VENTING and INSTALLATION See the section MINIMUM FRAM ING DIMENSIONS Side Wall See the section MINIMUM CLEARANCE...

Page 21: ...ommended to do so at this time 2 A hole must be made in the back of the replace to accommodate the pellet vent Connect the pellet vent to the back of the stove and position in place Refer to manufactu...

Page 22: ...A non combustible hearth must cover the ooring underneath as well as extend a minimum of six in front and to both sides of the heater Install oor protection if necessary PRIOR TO INSTALLATION INSTALLA...

Page 23: ...he insert into a built in combustible enclosure 1 Install oor protection 2 Frame structure maintaining minimum clearances Locate and frame openings for both the exhaust and outside air Outside air is...

Page 24: ...the rear using the four 8 32 x 3 8 screws washers and nuts FIGURE 29 6 The three pieces of trim are assembled in the same manner as a picture frame Place the corner brackets with screw loosened into t...

Page 25: ...the bag may come in contact with the heater causing the bag to melt and the pellets to spill DO NOT load pellets into the hopper if they have been exposed to moisture Moisture can cause pellets to sw...

Page 26: ...RT switch 2 Rotate the Pellet feed dial rate to optimum 3 Adjust the air control rod to the preferred setting this position will vary depending on venting con guration and fuel quality 4 If the heater...

Page 27: ...or well away from combustible materials pending nal disposal If ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders...

Page 28: ...3 The burn pot requires cleaning 4 The exhaust system requires cleaning 5 The heater requires adjustment 6 Poor pellet quality MAKE SURE PELLETS ARE NOT PILING UP Figure 39 With the heater cool or wea...

Page 29: ...ot Make certain that all openings are clear of any build up of ash from the ledge below the burn pot CLEANING THE BURN POT Re install the burn pot ensuring it sits level in the heater Also must ensure...

Page 30: ...acuum out the entire hopper The dust and any other debris near the bottom should be removed to prevent excessive build up VACUUM HOPPER Figure 44 Cleaning the Optional Plated Surfaces Fingerprints or...

Page 31: ...h exhaust port located on either side of the re box Remove the exhaust port doors and set aside on a non combustible surface SEMI ANNUALLY OR EVERY TWO TONS OF PELLET Figure 47 CLEAN THE EXHAUST BLOWE...

Page 32: ...paper can be easily slid out air may be leaking around the door seal Carefully inspect the door gasket and door catch Inspect the door gasket to make sure it is fully attached Heater gasket cement can...

Page 33: ...W415 0616 C 06 04 08 33 Figure 49 NORMAL OPERATING SOUNDS...

Page 34: ...W415 0616 C 06 04 08 34 WIRING DIAGRAM Figure 51...

Page 35: ...l parts can be or dered through your Authorized dealer or distributor When ordering replacement parts always give the following in formation 1 Model and Serial Number of the replace 2 Installation Dat...

Page 36: ...W415 0616 C 06 04 08 36 COMMON REPLACEMENTS PARTS...

Page 37: ...W415 0616 C 06 04 08 37 NPS40 REPLACEMENTS PARTS 57 38 61 44 63 65 57 64 56 58 59 60 66 15 31 39 54 40 53...

Page 38: ...W415 0616 C 06 04 08 38 NPI40 REPLACEMENTS PARTS...

Page 39: ...W415 0616 C 06 04 08 39 NPI40 ACCESSORY PARTS COMMON ACCESSORY PARTS...

Page 40: ...run replace the blower If the motor runs have a dealer check the wire harness See The heater will not operate when hot section Contact your local dealer or a certi ed technician for service Push the...

Page 41: ...lower controller replace the sensor If the motor is still on high re connect the sensor and replace the convection blower controller General Check the hopper for fuel Incorrect air damper setting may...

Page 42: ...art replace the switch Due to different installation set ups length and size of venting and fuel quality the low feed setting from the factory will not always be correct It may be necessary to experim...

Page 43: ...SERVICE AND MAINTENANCE LOG Dealer s Name Dealer s Address City State Province Zip Code Postal Code Serial Number Date of Purchase Date Installed Notes OWNERSHIP RECORDS SERVICE DATE SERVICE TECHNICI...

Page 44: ...W415 0616 C 06 04 08 44 NOTES...

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