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W415-0721 / 05.06.09

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It is essential to keep the grate free of a heavy build up of ashes. Remove the grate cover and brush ashes to the grate  
where they will drop into the ash pan. Replace the grate cover after ashes have been removed.

When burning solid fuel, always empty the ash pan at least once a day or whenever it is full of ashes. Never allow the ash 
pan to overfi ll thereby allowing ash to be in contact with the underside of the grate. If this condition is allowed, the grate will 
wear out prematurely. Using the door handle to open the ash pan door, remove the ash pan and dump ashes into a metal 
container when cool. Replace the grate cover after ashes have been removed.

Hot ashes may be kept in a metal container with a tight fi tting lid. Keep the closed container on a non-combustible fl oor or 
ground, well away from all combustible materials. The ashes should be retained in the closed container until all cinders have 
thoroughly cooled. Cold wood ashes can be used on the garden or in the compost.

4.1  ASH REMOVAL PROCEDURES

3.5.2 EXTENDED FIRE

4.0 MAINTENANCE

MAINTENANCE

MAINTENANCE

MAINTENANCE

Turn off the gas and electrical power before servicing the appliance.

!

WARNING

Check your chimney and chimney connector for creosote and soot buildup weekly until a safe frequency for 
cleaning is established. If accumulation is excessive, disconnect the appliance and clean both the chimney and 
the appliance. You may want to call a professional chimney sweep to clean them. Both have to be cleaned at 
least once a year or as often as necessary.

SMOKING: 

A properly installed appliance should not smoke. If yours does, check the following : 

• 

Has the chimney had time to get hot? 

• 

Is the smoke passage blocked anywhere in the appliance, chimney connector or chimney? 

• 

Is the room too airtight? Try with a window partly open. 

• 

Is the smoke fl ow impeded by too long a horizontal pipe or too many bends? 

• 

Is it a weak draft perhaps caused by a leaky chimney, a cold outside chimney, too short a chimney, or 
a chimney too close to trees or a higher roof?

Improper disposal of ashes result in fires. Do not discard ashes in cardboard boxes, dump in back 

yards, or store in garages.

If using a vacuum to clean up ashes, be sure the ashes are entirely cooled. Using a vacuum to clean up 

warm ashes could cause a fire inside the vacuum.

Never operate your appliance with the grate cover removed.

!

WARNING

4.2  CREOSOTE FORMATION AND REMOVAL

When wood is burned slowly, it produces tar and other organic vapours which combine with expelled moisture to form 
creosote. These vapours condense in the relatively cooler chimney fl ue of a slow burning fi re and when ignited, make an 
extremely hot fi re. So, the smoke pipe and chimney should be inspected monthly during the heating season to determine 
if a buildup has occurred. If creosote has accumulated it should be removed to reduce the risk of a chimney fi re.

Load your larger pieces of wood compactly, packed close enough to prevent the fl ames from penetrating it 
completely.

After approximately 30 minutes, depending on the size of the load, close the draft control completely making 
sure that the fi re is not extinguished.

DO NOT OVERFIRE THE APPLIANCE!

Overfi ring can occur by:

A.

 

Burning large amounts of smaller wood pieces such as furniture scraps, skids or treated wood;

B.

 

Vigorously burning large loads of wood with the draft control on “HIGH” (fully open) for long periods of 
time (one or two hours).

Summary of Contents for 1600C-1

Page 1: ...his unit contact the local building or fire authority and follow their guidelines Operate only with the doors tightly closed Burn wood behind the log retainer directly on the firebricks Do not use an...

Page 2: ...N 15 2 5 HEAT SHIELD INSTALLATION 15 2 6 EPRS OPTIONAL REAR SHIELD INSTALLATION 15 2 7 EP65 OPTIONAL BLOWER INSTALLATION 16 2 8 EP90 K OPTIONAL SCREEN KIT 16 2 9 OPTIONAL OUTSIDE AIR KIT INSTALLATION...

Page 3: ...5 6 This appliance can be very hot when burning Children and pets must be kept from touching the appliance when it is hot Contact your local authorized dealer distributor for safety screens that may...

Page 4: ...s are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over...

Page 5: ...4 SPECIFICATIONS 26 250 27 750 22 000 24 125 6 000 O 18 500 27 000 13 375 18 750 Flue collar 28 000 26 250 18 500 24 000 18 750 24 000 Rear Shield 6 000 O Flue collar heat shield 28 000 Figures will...

Page 6: ...section EPRS OPTIONAL REAR SHEILD INSTALLATION See the section EP65 OPTIONAL BLOWER INSTALLATION See the section ASH FENDER INSTALLATION See the section OPTIONAL OUTSIDE AIR INSTALLTION See the secti...

Page 7: ...e heat produced is mainly transmitted through the window and the body of the appliance Combustion occurs on the bottom of the combustion chamber with a draft entry through the top of the combustion ch...

Page 8: ...ause cancer birth defects or other reproductive harm 2 0 INSTALLATION WARNING Wear gloves and safety glasses for protection Carefully follow the instructions for assembly of the pipe and other parts n...

Page 9: ...h NFPA 211 or CAN CSA B365 For clearances when installed with blower kit EP63 see CLEARANCE TO COMBUSTIBLES WITH REAR SHIELD INSTALLATION section 2 1 1 ALCOVE INSTALLATION If the appliance is to be in...

Page 10: ...40 of the chimney height above the stove All horizontal smoke pipe must slope slightly upwards a minimum of 1 4 per foot and all connections must be tight and secured by three sheet metal screws equal...

Page 11: ...to the required height The chimney must extend at least 3 feet above its point of contact with the roof and at least 2 feet higher than any wall roof or building within 10 feet 59 1 3 FT MIN 3 FT MIN...

Page 12: ...must be placed on the bot tom of each framed opening in any floor or ceiling that the chimney passes through If your chimney system is enclosed within the attic area a rafter radiation shield is requ...

Page 13: ...r for any specific requirements Consult with your dealer regarding special connection components available for use for wall pass throughs Use only parts that have been tested and listed for use in a w...

Page 14: ...y To do so follow the guidelines below You may want to use a factory built thimble or construct your own brick thimble If you are using a masonry chimney it is important that it be built in compliance...

Page 15: ...n must comply with NFPA 211 or CAN CSA B365 2 7 1 Remove the 4 screws from the rating plate on the back of the appliance 2 7 2 Replace the screws removed with the 4 spacers supplied 2 7 3 Install the...

Page 16: ...is kit is not applicable for mobile homes WARNING All wiring should be done by a qualified electrician and shall be in compliance with local codes In the absence of local codes use the current CSA22 1...

Page 17: ...ngerous fumes and smoke from the operating appliance could be drawn into the room When installing the 1600C 1 in a mobile home use the 111KT Outside air kit in conjunction with the 113KT Outside Air A...

Page 18: ...e appliance while it is in use Objects placed in front of the appliance should be kept a minimum of 48 from the front face Any modification of the appliance that has not been approved in writing by th...

Page 19: ...rger again as soon as the castings have been heated thoroughly and the chimney becomes heated and provides a good draft At this point the roaring fire that you see when the door is opened is wastefull...

Page 20: ...y A minimum of three pieces are needed to encase a bed of coals that sustains the fire Loosely stacked wood burns quicker than a tightly packed load Wood burns in cycles rather than giving a steady ou...

Page 21: ...If yours does check the following Has the chimney had time to get hot Is the smoke passage blocked anywhere in the appliance chimney connector or chimney Is the room too airtight Try with a window par...

Page 22: ...re burned and the chimney is cold Wood burners who consistently operate their appliances with appropriately hot fires may infrequently have significant creosote accumulations in the chimney Certain it...

Page 23: ...ace careful not to break the glass 4 6 DOOR REMOVAL 4 7 GLASS REPLACEMENT Burning your appliance with the doors open or ajar creates a fire hazard that may result in a house and or chimney fire WARNIN...

Page 24: ...ring to be ready for burning that fall Dry firewood has cracks in the end grain Cut the wood so that it will fit horizontally sideways making for easier loading and less of a likelihood that the wood...

Page 25: ...njury WARNING COMPONENTS REF PART NUMBER DESCRIPTION 1 W135 0338 TOP PLATE 2 W215 0127 DEFLECTOR 3 W135 0361 FLUE BAFFLE 4 W010 2139 SECONDARY AIR PLATE 5 W080 0977 BRACKET AIR PLATE 6 W135 0345 LEFT...

Page 26: ...RETAINER 45 W290 0149 ROPE 46 W325 0055 HAND TOOL 47 W105 0015 AXLE DOOR LATCH 48 W562 0052 GASKET DOOR 49 W562 0053 GASKET ASH PAN DOOR 50 W562 0056 GASKET FLUE COLLAR 51 W562 0051 GASKET TOP PLATE...

Page 27: ...W415 0721 05 06 09 27 30 36 33 37 35 5 6 7 9 10 21 54 25 26 28 27 20 1 2 3 4 8 15 19 12 11 13 14 24 23 22 17 18 31 53 41 29 39 36 32 38 49 48 44 43 55 57 56 16 45 40 42 34 47 51 50 50 46 52...

Page 28: ...5 0721 05 06 09 28 6 0 SERVICE HISTORY Appliance Service History This heater must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns Dealer Name 43...

Page 29: ...W415 0721 05 06 09 29 7 0 NOTES 44 1...

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