NANO NXC Series User Manual Download

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NXC series cycling refrigerated air dryer

user guide

Summary of Contents for NXC Series

Page 1: ...NXC series cycling refrigerated air dryer user guide...

Page 2: ...e builders who depend on them as protec on for their equipment They are the contractors who install them the manufacturers who use them in their processes and the service people who maintain them At n...

Page 3: ...on principle 11 2 2 machine code iden fica on 2 3 opera ng principle of the dryer 12 2 4 installa on 13 2 5 by pass 15 2 6 opera on 16 2 7 use 17 2 8 controller instruc ons 18 2 9 safety system 21 2 1...

Page 4: ...par cular care and a en on should be paid CAUTIONS indicate any situa on or opera on that may result in poten al damage to the product injury to the user or render the product unsafe nano purifica on...

Page 5: ...errors and is likely to be modified with respect to technical features All products are supplied with a 30 months manufacturer s warranty from the date of shipment from the factory or 24 months from...

Page 6: ...ibed in this manual Do not climb on the unit Operate the unit a er it is properly installed in the recommended posi on Operate the unit a er it is properly installed in the recommended posi on Do not...

Page 7: ...om a technical ins tu on for similar equipment or interven ons under the authority of competent personnel The refrigera on technician is authorized to carry out only the specific opera ons stated in t...

Page 8: ...nd follow the instruc ons Failing the above you risk su ering facial injuries or even fatal injuries You also run the risk of the dryer the products plates or the installa on breaking down or causing...

Page 9: ...that have been ordered Any damage or complaints must be reported to nano purifica on solu ons and declared to the carrier or shipper before the carrier leaves premises when product is delivered If the...

Page 10: ...ture of the unit e g polystyrene or board sheet A Ensure that the forks of the truck jut out min 4 inches B from the unit Example of li ing using slings Place the slings as shown Place the rigid struc...

Page 11: ...age to the dryer and void warranty water NXC CYCLING REFRIGERATED DRYER condensate separator pre filter post filter treated compressed air oil by pass valve air compressor refrigerated dryer downstrea...

Page 12: ...12 cycling refrigerated air dryer l R1 Schema c diagram NXC 0020 to NXC 0110 2 3 operating principle of the dryer NXC 0130 to NXC 2000...

Page 13: ...ate of dehumidifica on and the service life of the dryer Allow 5 feet of clear space around the dryer to facilitate maintenance opera ons and repairs 4 The ambient temperature where the air dryer is i...

Page 14: ...circula on of the compressed air a er inspec on of the inlet and outlet of the AIR DRYER Assembling the piping in the wrong direc on causes the AIR DRYER to malfunc on 2 The compressed air piping shou...

Page 15: ...forma on will vary by model Refer to the drawing of your specific model air dryer and consult with a compressed air piping contractor for appropriate installa on no name qty 1 union NPT thread 3 pcs 2...

Page 16: ...pec on of the components 1 Is there a problem in the air system and electric circuit 2 Has the by pass circuit valve op onal been closed 3 Is the purge system valve open 4 Is the compressed air pressu...

Page 17: ...e following key points will op mize daily use Always turn your dryer ON 10 to 15 minutes before the air compressor This will ensure that the heat exchanger has been cooled to a proper level to handle...

Page 18: ...er than nominal capacity or in a par cularly hot environment Adjustment Press the set bu on for one second the digital display will show set and then the current set point will be flashing Use the Up...

Page 19: ...ers The display will exit the parameter se ng menu Note that if this last opera on of holding the set bu on for 3 seconds is not completed all changes to parameters will revert to previous values and...

Page 20: ...drying or par al expansion The objec ve of properly adjus ng the purge dura on is simply to limit the loss compressed air to the absolute minimum required for this opera on A properly adjusted purging...

Page 21: ...down refer to correc ve maintenance or contact nano purifica on solu ons 2 Press the start bu on to restart the dryer 2 9 safety system Daily maintenance Check that the drain normally evacuates the w...

Page 22: ...and air inlet temperature because pressure increases if temperature is high 2 R 407c Below 60 psi Refill refrigera on gas if there is insu cient volume check for any leakage Above 140 psi Remove a cer...

Page 23: ...nspect the refrigera on circuit the state of pipework and look for oil slicks which can indicate a loss of refrigerant gas pressure Test the pipework connec ons Test the condi on of the electrical con...

Page 24: ...valves CLOSED and the by pass valve OPEN Depressurize the dryer by pressing the drain manual override un l internal pressure is zero A er carrying out the three procedures above proceed as specified b...

Page 25: ...NXC 2000 1 Replace the upper panel by sliding it forwards to engage the lock tabs Screw in the rear screws of the upper panel Otherwise replace the front panel by sliding it downwards to engage the l...

Page 26: ...nts internal layout no descrip on no descrip on 1 thermal mass 6 low pressure switch 2 compressor 7 high pressure switch 3 condenser 8 drain solenoid valve 4 condenser fan 9 pressure gauge 5 fan press...

Page 27: ...e protected by a filter to ensure that solid par cles do not prevent it from opening and closing correctly If par cles do get through the filter and cause faulty opera on of the solenoid purge valve i...

Page 28: ...s OFF See note E B Excessive drop in compressed air pressure Compressed air flow rate too high Pressure downstream from the dryer lower than the expected value Reduce the compressed air flow rate Cond...

Page 29: ...the power supply had failed Repair or replace the fan Press the red re set bu on on the pressure controller Ambient temperature too high Ambient air temperature condi ons higher than maximum authorize...

Page 30: ...and high ambient temperature at the same me The compressor head and body are very hot The compressor stops and tries to start up again a few seconds later Shut the compressor down and adjust compress...

Page 31: ...nsions A B C D E F G in mm in mm in mm in mm in mm in mm in mm NXC 0020 16 93 430 22 24 565 15 98 406 7 80 198 9 41 239 4 57 116 20 67 525 NXC 0030 18 19 462 25 79 655 18 39 467 5 91 150 10 91 277 7 6...

Page 32: ...26 540 9 92 252 12 83 326 6 34 161 28 56 726 NXC 0130 29 13 740 36 46 926 24 33 618 10 24 260 15 71 399 11 08 282 34 57 878 NXC 0165 29 13 740 36 46 926 24 33 618 10 24 260 15 71 399 11 08 282 34 57 8...

Page 33: ...cling refrigerated air dryer R1 model dimensions A B C D E F G H in mm in mm in mm in mm in mm in mm in mm in mm NXC 0500 29 0 736 47 3 1202 42 3 1074 7 8 197 5 8 148 10 7 271 45 5 1156 16 0 407 6 NXC...

Page 34: ...C 0850 model dimensions A B C D E F G H in mm in mm in mm in mm in mm in mm in mm in mm NXC 0650 29 1 740 59 1 1500 65 9 1674 12 0 305 16 1 408 8 5 216 50 8 1290 21 9 556 NXC 0850 29 1 740 59 1 1500 6...

Page 35: ...C D E F G H in mm in mm in mm in mm in mm in mm in mm in mm NXC 1050 43 7 1110 59 1 1500 56 1 1425 14 9 379 5 16 1 408 5 16 2 411 55 1397 21 9 556 5 NXC 1300 43 7 1110 59 1 1500 56 1 1425 14 9 379 5 1...

Page 36: ...el dimensions A B C D E F G H in mm in mm in mm in mm in mm in mm in mm in mm NXC 1600 43 7 1110 59 1 1500 73 8 1875 13 1 331 5 16 1 408 5 19 6 497 56 5 1435 1 21 9 556 5 NXC 2000 43 7 1110 59 1 1500...

Page 37: ...e parts are subject to change without prior no ce no descrip on part no no descrip on part no 1 front panel NXC0020 1 301 10 air cooled condenser SC400 MAST05 2 controller C0104 220N 11 refrigerant co...

Page 38: ...middle par on plate NXC0030 1 901 4 suc on pressure gauge A1102 040N 14 evaporator NXC 0030 5 expansion valve SAV 05 A1001 139N evaporator NXC 0045 6 refrigerant filter A1001 087N 15 bo om base assemb...

Page 39: ...1 601 15 evaporator NXC 0065 5 condenser fan motor A0601 033N evaporator NXC 0090 6 suc on pressure gauge A1102 040N evaporator NXC 0110 7 air cooled condenser SC400 MAST01 16 side panel right NXC0065...

Page 40: ...6 suc on pressure gauge A1102 040N evaporator NXC 0165 7 air cooled condenser SC400 MAST02 19 bo om base assembly NXC0130 1 100 8 top panel NXC0130 1 701 20 side panel right NXC0130 1 401 9 back panel...

Page 41: ...17 bo om base assembly NXC0200 1 100 7 suc on pressure gauge A1102 040N 18 compressor contactor C0108 007N 8 top panel NXC0200 1 701 low pressure switch A0802 061N 9 back panel assembly NXC0200 1 500...

Page 42: ...00 6 air cooled condenser SC400 MAST03 16 side panel right NXC0200 1 401 7 suc on pressure gauge A1102 040N 17 bo om base assembly NXC0200 1 100 8 top panel NXC0200 1 701 18 compressor contactor C0108...

Page 43: ...ate NXC0500 1 901 5 side panel le NXC0500 1 601 18 evaporator unit SH400 NXC 0500 4 6 fan motor A0702 045N 19 expansion valve A1001 143N 7 filter A1001 020N 20 side panel right NXC0500 1 401 8 condens...

Page 44: ...00 NXC 0850 4 6 le panel L NXC0650 1 601 20 bo om base assembly NXC0650 1 100 7 pressure gauge A1102 040N 21 filter A1001 020N 8 top panel NXC0650 1 701 22 fan pressure switch A0802 054N 9 fan motor A...

Page 45: ...id valve A0904 089N 6 pressure gauge A1102 040N 20 right panel L NXC1050 1 401 7 le panel L NXC1050 1 601 21 evaporator unit NXC 1050 SH400 NXC 1050 4 8 fan motor A0702 045N evaporator unit NXC 1300 S...

Page 46: ...4 089N 6 top panel NXC1600 1 701 20 right panel L NXC1600 1 401 7 pressure gauge 21 evaporator unit NXC 1600 SH400 NXC 1600 4 8 le panel L NXC1600 1 601 evaporator units NXC 2000 SH400 NXC 2000 4 9 fa...

Page 47: ...47 cycling refrigerated air dryer R1 3 3 electrical wirings NXC 0020 115V 1 60 NXC 0030 to NXC 0045 115V 1 60Hz...

Page 48: ...48 cycling refrigerated air dryer l R1 NXC 0065 to NXC 0110 115V 1 60 NXC 0130 to NXC 0165 115V 1 60Hz...

Page 49: ...49 cycling refrigerated air dryer R1 NXC 0200 to NXC 0400 230V 1 60 NXC 0200 to NXC 0400 460V 3 60Hz...

Page 50: ...50 cycling refrigerated air dryer l R1 NXC 0500 to NXC 0850 460V 3 60Hz NXC 1050 to NXC 2000 460V 3 60Hz...

Page 51: ...V 60Hz 1 33 11 90 1 232 R407c 302 NXC 0200 1 230V 60Hz 2 12 10 70 2 232 R407c 386 NXC 0200 3 460V 60Hz 1 83 4 63 2 232 R134a 386 NXC 0265 1 230V 60Hz 2 12 10 70 2 232 R407c 386 NXC 0265 3 460V 60Hz 1...

Page 52: ...if necessary Apply ar ficial respira on if breathing has ceased or shows signs of failing In the event of cardiac arrest apply external cardiac massage Obtain immediate medical a en on Skin Contact T...

Page 53: ...Large spillages Ven late area Contain spillages with sand earth or any suitable adsorbent material Prevent liquid from entering drains sewers basements and workpits since the vapor may create a su oca...

Page 54: ...COM HFC 125 1 1 1 2 Tetrafluoroethane 1000 4240 OES HFC 134a PHYSICAL AND CHEMICAL PROPERTIES Form liquified gas Color colorless Odor slight ethereal Boiling Point Deg C 44 3 to 37 1 boiling range Va...

Page 55: ...aterial produced in wholly contained systems High tonnage material used in open systems Vapor Persistence and Degrada on HFC 32 Decomposed compara vely rapidly in the lower atmosphere troposphere Atmo...

Page 56: ...ng Name REFRIGERANT GAS R 407C ROAD RAIL ADR RID Class 2 ADR RID Item No 2A ADR Sin 3340 REGULATORY INFORMATION Not Classified as Hazardous to Users GLOSSARY OES Occupa onal Exposure Standard UK HSE E...

Page 57: ...n in the case of freeze burns A er contact with skin wash immediately with plenty of warm water If irrita on or blistering occur obtain medical a en on Eye Contact Immediately irrigate with eyewash so...

Page 58: ...below the occupa onal exposure limit can be achieved by good occupa onal hygiene prac ce The vapor is heavier than air high concentra ons may be produced at low levels where general ven la on is poor...

Page 59: ...ntly if in contact with alkali metals and alkaline earth metals sodium potassium barium Hazardous Decomposi on Product s hydrogen fluoride by thermal decomposi on and hydrolysis TOXICOLOGICAL INFORMAT...

Page 60: ...ty which is equipped to absorb and neutralise acid gases and other toxic processing products TRANSPORT INFORMATION UN No 3159 AIR ICAO IATA primary 2 2 SEA IMDG primary 2 2 Marine Pollutant Not classi...

Page 61: ...notes...

Page 62: ...notes...

Page 63: ...dryers F series industrial filters R series refrigerated dryers B series breathing air purifiers GEN2 series nitrogen generators V series oil vapor removal systems S series oil water separators additi...

Page 64: ...rt n psi com nano purifica on solu ons dukesway team valley trading estate gateshead ne11 opz united kingdom tel 44 0 191 497 7700 www n psi co uk enquiries n psi co uk nano purifica on solu ons 188 b...

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