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7

Fig. 13

Hexagon Socket Head Cap Screw 
(M4 x 16)

Fastening Bolt

Bushing with Slit

Split Type Holder

Fastening Bolt

Slit of Bushing

Fastening Bolt

Slit

Fig. 14

Steps

1

2

3

4

5

Rotation Speed (min

-1

) (rpm)

15,000

30,000

40,000

50,000

60,000

Rotation Time

min

15

10

10

10

15

Items to Check

No Abnormal 

Noises.

The motor spindle housing temperature during the 

break-in process should not exceed 20 degrees C 

(36 degrees F) above ambient temperature. Should 

the motor spindle exceed this limit, rest the motor 

spindle for at least 20 minutes and re-start the break 

in procedure from the beginning. If the housing 

temperature rises again and exceeds 20 degrees C 

(36 degrees F) above ambient temperature, check 

the motor spindle for proper installation.

The motor spindle 

housing temperature 

during the break-in 

process should not 

exceed 25 degrees 

C (36 degrees F) 

above ambient 

temperature.

Table 2.

11

. BREAK-IN PROCEDURE

During transportation, storage or installation, the grease inside the bearings will settle. If the Spindle is suddenly run 
at high-speed, the grease will be ejected from the bearings, causing excessive heat that will cause bearing damage.
After installation, repair, initial operation, or long periods of non operation, please follow the break-in procedure 
detailed in Table 2.

The proper surface speed for general grindstones is 10-30m / s.

Do not exceed 13mm of overhang for mounted grindstones as shown in Fig. 15. If the overhang must exceed 
13mm, reduce the motor speed in accordance with Table 3.

Dress the grindstone prior to use.

Do not use cutting tools with bent or broken shanks, cracks or excessive run-out.

For grinding, the maximum depth of cut should not exceed 0.01mm radially or axially. Reciprocate the tool 
several times after each pass to eliminate tool pressure.

Always operate cutting tools within the allowable recommended speed of the cutting tools. Use of a cutting tool 
outside of the allowable speed of the cutting tools could cause damage to the Spindle and injury to the operator.

3.14 x Diameter (mm) x rotation speed (min

-1

) (rpm)

1,000 x 60

Surface Speed (m /s) 

=

 

12

. CAUTIONS WHEN USING GRINDSTONES AND TOOLS

CAUTION

The maximum surface speed or rpm is always specified for a grindstone. Do not exceed the 
maximum speed with reference to the calculating chart below. Always follow the grindstone 
manufacturer's recommendations.

Summary of Contents for EMSF-3060K

Page 1: ...k and use a protective cover around the Spindle whenever the Spindle is rotating Never connect disconnect or touch the Power Cord Plug or Motor Cord Plug with wet hands This may cause an electric shock Never operate or handle the Motor Spindle until you have thoroughly read the Operation Manuals and safe operation has been confirmed 1 To prevent injuries damages check the Motor Spindle and cutting...

Page 2: ...otor Spindle Carefully direct coolant spray to the tool Do not spray directly on the Motor Spindle body If large amount splay directly on the Motor Spindle it may cause excess load of the motor rotation with loss of durability to the Motor Spindle Stop working immediately when abnormal rotation or unusual vibration are observed Immediately please check the content of section 13 TROUBLESHOOTING Alw...

Page 3: ...e found when initially opening the package This shall not apply if the damage was caused by the negligence of a customer 4 CONTACT US For your safety and convenience when purchasing our products we welcome your questions If you have any questions about operation maintenance and repair of the product please contact us Company Name Business Hours U S Toll Free No Telephone No Fax No Web Address Indu...

Page 4: ... speed brushless motor which eliminates the need for brush replacement and frequent maintenance A quick disconnect cord is available for easy brushless motor removal Various sizes of collet chucks are available CHK 0 5mm 6 35mm Standard collet chuck is CHK 3 0mm or CHK 3 175mm For U S market CHK 3 175mm 5 FEATURES Model EMSF 3060K Maximun Motor Rotation Speed 60 000min 1 rpm Spindle Accuracy Less ...

Page 5: ...ure above and remove chuck nut assembly Fig 4 The collet chuck and chuck nut are secured by a groove in the collet chuck and a flange in the chuck nut To remove the collet chuck hold the chuck nut in one hand and push diagonally down on the collet chuck The collet chuck should be released Fig 5 To install the collet chuck hold the collet chuck at a slight angle and insert it into the chuck nut Fig...

Page 6: ...ectly in contact with the Motor Spindle body as shown in Fig 14 as this will result in damage to the Motor Spindle housing and internal components Do not hit drop or cause shock to the Motor Spindle when installing This flange designed to eliminate deformation damage of the Motor Spindle when performing the installation When install a Motor Spindle refer to Fig 13 Insert the Motor Spindle housing ...

Page 7: ... from the bearings causing excessive heat that will cause bearing damage After installation repair initial operation or long periods of non operation please follow the break in procedure detailed in Table 2 The proper surface speed for general grindstones is 10 30m s Do not exceed 13mm of overhang for mounted grindstones as shown in Fig 15 If the overhang must exceed 13mm reduce the motor speed in...

Page 8: ...let chuck and the chuck nut correctly The collet chuck and the chuck nut are worn Replace the collet chuck and the chuck nut Inside of the spindle is worn Replace the spindle shaft Return to NAKANISHI dealer service Contaminants inside the collet chuck and the chuck nut or the spindle Clean the collet chuck chuck nut and the inside of the taper and spindle The spindle ball bearings has been damage...

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