background image

13

10 

(CON ERR-) 

(CON ERR+) 

EMG-IN-

EMG-IN+

13

  

    

      

   

 

1  EMG-IN+ 
 
2 CON ERR+ 
 
3 SAFE‐1A 
 
4 SAFE‐1B 
 
5 AUTO+ 
 
6 PWON+ 
 
7   ― 
8   ― 
9 EMG-IN- 
 
10 CON ERR- 
 
11 SAFE‐2A 
 
12 SAFE‐2B 
 
13 AUTO- 
 
14 PWON- 
 
15   ― 

Emergency Stop 

Motor disconnect 
 
Safety Relay Contact 1A 
Safety Relay Circuit A Contact 1 
Safety Relay Contact 1B 
Safety Relay Circuit B Contact 1 
AUTO Mode 

Control Unit Power 
Source De) 
    ― 
    ― 
Emergency Stop 
Signal(-) 
Motor disconnect 
 
Safety Relay Contact 2A 
Safety Relay Circuit A Contact 2 
Safety Relay Contact 2B 
Safety Relay Circuit B Contact 2 
AUTO Mode 
Signal(-) 
Control Unit Power 
Source Detector(-) 
   ― 

Open/Closed circuit with Pin9.  When the circuit is open the motor is stopped and the Emergency 
Stop System is active.  When the circuit is closed the system is in normal operation. 
Signal to show motor disconnection.  When the circuit between pins2 and 10 is open 
the motor is disconnected. 
When there is continuity between PIN3 and PIN11 ON(Closed) Safety Relay is 
OFF(System Stopped), no continuity Safety Relay is OFF(Open) Normal Operation. 
When there is continuity between PIN4 and PIN12 ON(Closed) Safety Relay is 
OFF(System Stopped), no continuity Safety Relay is OFF(Open) Normal Operation. 
When AUTO mode is being used,output transistor is ON(closed). 
 
When incoming power supply is active, output transistor is ON(closed).

NOT Used 
NOT Used
When emergent stopping, disconnect the pin  to open the relay contact 
 
Open/Closed circuit with Pin9.  When the circuit is open the motor is stopped and the Emergency 
Stop System is active.  When the circuit is closed the system is in normal operation. 
When there is continuity between PIN3 and PIN11 ON(Closed) Safety Relay is 
OFF(System Stopped), no continuity Safety Relay is OFF(Open) Normal Operation.

When there is continuity between PIN4 and PIN12 ON(Closed) Safety Relay is 
OFF(System Stopped), no continuity Safety Relay is OFF(Open) Normal Operation. 
When AUTO mode is being used,output transistor is ON(closed). 
 
When incoming power supply is active, output transistor is ON(closed). 
 
NOT Used

Input 

 

Output 

 

Output 

 

Output 

 

Output 

 

Output 

 

― 
― 

Input 

 

Output 

 

Output 

 

Output 

 

Output 

 

Output 

 

― 

Open(0V): 
Emergency Stop 
OFF(Open): 
Disconnect 
ON(Closed): 
Emergency Stop. 
ON(Closed): 
Emergency Stop. 
AUTO Mode 
Output 
Power ON 
Output 

― 
― 

Open(0V): 
Emergency Stop 
OFF(Open): 
Disconnect 
ON(Closed): 
Emergent Stop 
ON(Closed): 
Emergency Stop 
AUTO Mode 
Output 
Power ON 
Output 
― 

  ②

  

 
(1)EMG-IN (Emergency Stop Input) (CN1 : Pin1, Pin9) 

When the E800Z is shipped from the factory, a shorting pin is installed 
between pins 1 & 9. 
Before the Emergency Stop Input can be used the shorting pin must 
be removed. 
When the circuit between Pins 1 and 9 is completed, the safety relay is 
closed and power is supplied to the motor. When the circuit between 
Pins1 and 9 is open, the relay contacts are opened and the power 
supply to the motor is interrupted.

 

 If Pins 1 and 9 are 

disconnected power can

,

t be supplied to the motor because the safety 

relay contacts are not closed.  
When the Emergency Stop Signal system is to be connected to a 
machine

,

s interlock safety system remove the shorting pin shown in 

!

 and connect this line to the interlock safety switch. 

 
(2)CON ERR (Motor Cord Disconnect Output) (CN1:Pin2, Pin10) 
         When the motor cord is disconnected or the AC Power Source is 

disconnected or shut off, the Transistor Output of the Photo Coupler is 
OFF. When the motor cord is connected and the AC Power Source is 
connected and the Power Switch is ON,  the Transistor Output is ON. 

 

 If an E3 error occurs while the motor is rotating the motor will 

stop and the Transistor Output will be ON. (if a motor cord  is 
connected) (The max. rating of transistor is V

CEO

=50V, Ic=50mA, 

Pc=100mW. Please use at less than the maximum rating)

Summary of Contents for E800Z

Page 1: ...Switching 115V 230V 8 8 Changing Fuses 9 9 Power Cord Connection 9 10 Motor Cord Connection 10 11 Air Hose Connection 10 12 Operation Procedures 11 13 External Input Output Control Signal Specifications 13 14 Protect Function 18 15 Break In Procedure 19 16 Cutting tool cautions 19 17 Optional Parts 20 18 Trouble Shooting 22 OM K0500E E800Z SYSTEM contents ...

Page 2: ...r worn cord immediately 7 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Figure below 115V The tool has a grounding plug that looks like the plug illustrated in Sketch A in Figure below A temporary adapter which looks like the adapter illustrated in Sketches B and C may be used to connect this plug to a 2 pole receptacles as shown i...

Page 3: ...2 1 ...

Page 4: ...3 01 2 3 4 1 0 3 5 1 5 6 5 5 2 7 8 7 8 85 9 85 9 ...

Page 5: ...safety standards The a contact is used for the electric line and the b contact output makes detection of an open motor electric line circuit possible This system can be integrated with the machine s safety systems to help enhance safe automatic operation The Emergency Stop Signal can be used to operate the safety relay automatically When the Emergency Stop Signal circuit is open the power lines be...

Page 6: ...Connector Cover B Provided Noise Reduction Coil Fuse Operation Manual Allowed Motor Speed μ E800Z E800Z Torque Output Characteristics Output W Torque c N m Motor Speed x 1 0m i n 3 1 Torque 2 5 0 8 0 7 0 6 0 5 0 3 0 0 0 1 5 0 2 0 0 1 0 0 5 0 4 0 3 0 0 2 0 6 2 5 3 1 0 1 4 Output ...

Page 7: ...oint Connect air hose to supply cooling air to the motor Power Supply Voltage Selector Switch 115V or 230V power sources can be selected by use of this switch Air Input Joint Supply clean dry regulated air for motor cooling The air supply needs to be regulated between 0 2MPa 0 5MPa Air consumption is 30N R min At 0 5MPa Main Power Inlet with Fuse Holder Insert the provided power plug Fuse 2pcs 250...

Page 8: ...layed to 2 digits Error Lamp When an error exists this lamp lights and the error code is shown on the digital display Power Lamp Power Switch is in the ON position Motor Lamp Motor is rotating except at the minimum of speed adjustment knob FWD Lamp Forward rotation is counter clockwise rotation when the cutting tool is facing the operator REV Lamp Reverse rotation is clockwise rotation when the cu...

Page 9: ...election Voltage Setting 115V Set the input voltage switch to 115V Voltage Setting 230V Set the input voltage switch to 230V Voltage Setting 115V Voltage Setting 230V SELECTOR VOLTAGE AIR IN 270 ON CN1 OFF AIR OUT CN2 MOTOR 800 7 200 8 89 2 EXT SPEED FWD START AUTO REV MANUAL 1 x1000min 500 MIN INT MAX LOAD POWER ERROR ...

Page 10: ...proper cord according to the power source being used The type of power source cord for 230V should be specified when the system is ordered Only use grounded power sources Failure to properly ground the unit may result in electric shock injury fire and or damage to the system components CAUTION Fig 6 Fig 5 Push on the clips on the left and right of the fuse holder and remove the fuse holder and fus...

Page 11: ...ir hose with φ6 φ4 adaptor into the inlet joint on the right side of the control unit Insert the provided air hose with filter from AL 0201 into the inlet joint If you are not using the AL 0201 air line kit make sure that the incoming air supply is dry clean air Regulate air pressure between 0 2 0 5MPa If the selector unit NE62 is used insert the 6 cooling air hose into the output joint Regulate a...

Page 12: ... Pushing the Start Switch a second time will extinguish the Motor Lamp and the motor will stop Reset the Speed Adjustment Knob to the minimum speed setting and restart the E800Z according to the procedure mentioned in step of this section 1 Attach cable connectors to Input Output connector CN1 CN2 Cable connector type Dsub25 Dsub15 and M2 6 Attachment Screw are not supplied with the system and nee...

Page 13: ... Auto Lamp A Error Lamp J Internal Control Mode Lamp K Load Monitor Lamp LOAD I External Control Mode Lamp H 500 Lamp F Manual Lamp E REV Lamp D FWD Lamp C Motor Lamp Fig 9 Input Output Connector CN1 Input Output Connector CN2 ...

Page 14: ...is continuity between PIN4 and PIN12 ON Closed Safety Relay is OFF System Stopped no continuity Safety Relay is OFF Open Normal Operation When AUTO mode is being used output transistor is ON closed When incoming power supply is active output transistor is ON closed NOT Used Input Output Output Output Output Output Input Output Output Output Output Output Open 0V Emergency Stop OFF Open Disconnect ...

Page 15: ...tained with more than 0 5mm spacing by the relay s recoil mechanism CN1 Connector Rating Relay Contact Rating Current Rating 3A AC DC Voltage Rating 250VAC DC Relay Contact Rating At resistance load COSφ 1 Max Current 6A Load Rating AC250V DC30V 6A Max Voltage AC250V DC125V Current Rating 6A 4 AUTO AUTO MODE Signal CN1 Pin5 Pin13 When Control Switch is set to AUTO MODE Pins 5 and 13 are ON Closed ...

Page 16: ...Pulse Photo Coupler Output TTL Level 24 Pulse Output 1 revolution Output 1 rotation Not Used Not Used Not Used Rotation Speed 0V 10VDC Input At 10V 50 000min 1 or 80 000 min 1 Not Used When motor is rotated Motor Speed can be monitored Output voltage is proportional to motor speed Input Input Input output output output output output output Input output Input output Common ON 24V Reversed Rotation ...

Page 17: ...OP Rotation Stop CN2 Pin6 Pin18 Photo Coupler isolated Transistor Output When Motor is stopped Transistor is OFF The Max Rating of Transistor is VCEO 50V Ic 50mA Pc 100mW Please use at less than the maximum rating At factory shipment In case the error output theory is reversed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 h ON ON 2 VR Motor Speed Control Voltage and VCC DC10V Power Source for Analog S...

Page 18: ...s not used please attach the provided connector cover to the unused connector 10 Refer to Table 1 for cross reference information between the External Input Output Terminal of NE52 NE137 CN2 of NE147 800 VCC Power Source for Analog Signal For ERR Trip Signal Output default error output code is reversed NE147 800 11 VCC 23 VR 10 GND1 2 DIR IN 1 COM 14 START 8 ERR 18 COM 6 STOP 18 COM 12 LOAD 13 LOA...

Page 19: ...e Load External Start UP Error Emergency Stop Error Over Speed Error Excessive Current to Motor Motor Connector is disconnected Over 90 Air pressure for motor cooling is too low Continuous excessive load AUTO control mode Motor Speed Control Voltage has been supplied before Power Source is ON Input Emergency Stop Signal Excessive Motor Speed 85 000min 1 6 LED load monitor allows the operator to as...

Page 20: ... Steps min 1 rpm Running Time Items to Check Table3 16 1 The proper surface speed for vitrified grindstones is 600 1800m min 2 Do not exceed 13 overhang for mounted grindstones In case overhang must exceed 13 reduce the motor speed in accordance with Fig 26 and Table 4 3 Do not use tools with bent or broken shanks cracks or excessive runout 4 Dress the grindstone prior to use 5 For grinding the ma...

Page 21: ...able Horizontal Mounting Brackets Vertical Mounting Brackets Suspended Mounting Brackets 17 Suspended Mounting Brackets 4pcs set Model BRC 4 Code No 8413 ASE8413 in U S A Vertical Mounting Brackets 2 pcs set Model BRR 2 Code No 8412 ASE8412 in U S A 1 Bracket ...

Page 22: ...d It is intended to be used with a standard 3 conductor cable The cable Iength can be cut to fit your specific installation Please refer to the Minimum gage for cord chart on page 1 of this manual to determine the proper cord gage for the length and voltage required Caution do not attempt to make any electrical connections without consulting with a qualified electrician ...

Page 23: ...rrect the cause of the error Reset the system If E4 is displayed wait 20 minutes before restarting the system Check the Motor Speed Selection Switch and set to EXT Error lamp cannot be shut off Motor Speed Selection Switch is set to INT or 500 Check 24V DC power supply and connecting wires No voltage 24V DC on Start line Check if 0 10V DC between Pin10 and Pin23 on CN2 If no voltage the problem is...

Page 24: ......

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