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Nakanishi E3000C, Operation Manual

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Nakanishi E3000C Operation Manual Download Page 19

35

36

(1) The following operating parameters can be preset depending on the application

requirements. The operating parameter presets are retained in non-volatile memory and
will be maintained even if power is disconnected.

SETTING OF OPERATING PARAMETERS

Setting the Error Output Mode
When an operating error occurs, an error signal will be output to Input/Output Connector A.
This output can be set to normally ON (Closed) or normally OFF (Open).
Setting AUTO Mode Motor Speed Control
Control Mode is set to AUTO
• Motor Speed can be controlled by the Motor Speed Adjustment Switch on the Control

Panel.

• When using Selector Unit NE212, Motor Speed can be adjusted on the NE212 control

panel. 

Setting Fixed Motor Speed for Motor #1 and #2 and #3 and #4
• Single Motor Speed is desired.
• Machine Operator can not change motor speed.
Setting the Maximum Motor Speed for Motor #1 and #2 and #3 and #4
• Set maximum motor speed to the maximum allowable speed for the cutting tools being

used.

• Set the maximum motor speed to the maximum recommended speed for the spindle

being used. 

Selection of external Input/Output Signal Speed
During Auto mode operation, you can select variable voltage DC or pulse signal to control
motor Speed.
Selection of the type of external signal for motor start method
Allows selection of Start signal and Direction Signal or REV. Start and FWD. Start signals.
Air Input monitoring override 
The system can be configured to operate without cooling air, maximum speed is
30,000 min

-1

.

Check operating parameter settings

CAUTION

Once a parameters default setting has been changed the setting will be maintained
even if power is disconnected. Please set the Error Output Mode, AUTO Mode
Motor Speed Control, Fixed Motor Speed, and Maximum Motor Speed.

22

SYSTEM CHART

21

1

2

3

4

5

6

7

Brushless Motor Spindle
EM20-S6000

Motor Cord 
EMCD-3000

Motor Cord 
EMCD-3000

Motor Cord 
EMCD-3000

Spindle
NR-3060S

Spindle
NR-453E 

•

NR-403E

Automatic Tool Replacement Spindle
NR40-5100 ATC

90º Angle Spindle
RAX-271E (1/1.5)
RAX-71E (1/6)

90º Angle Spindle
RA-151E (1/2.67)

90º Angle Spindle
RA-271E (1/1.5)

Brushless Motor Spindle
EM25-S6000

Brushless Motor Spindle
EM30-S6000

Selector Unit
NE212

*

Single motor can only be
operated at the same time. 
No simultaneous operation.

*

Cooled-air is supplied.

Control Unit
NE211

100-240V

Compressor

Air Line Kit  
AL-0201

90º Angle Spindle
RAS-151E
(1 / 2.67)

Speed Reducer
ARG-021E (1/16)

Speed Reducer
ARG-011E (1/4)

*

May be connected between
the motor and the spindle as
the need of torque.

*

(1/OO ) indicates reduction
ratio.

Brushless Motor EM-3060
Motor Cord EMCD-3000

High-Speed Milling Spindle

HES510

8

E3000C̲K0446E̲e̲080108    08.1.8    6:35  PM    ページ35

Summary of Contents for E3000C

Page 1: ...NECTION P 17 CHANGING CUTTING TOOLS P 18 REPLACING THE COLLET P 19 FIXTURING THE MOTOR SPINDLE P 19 OPERATION PROCEDURES P 21 EXTERNAL INPUT OUTPUT CONTROL SIGNAL SPECIFICATIONS P 23 PROTECT FUNCTION P 30 BREAK IN PROCEDURE P 32 CUTTING TOOL CAUTIONS P 33 TROUBLE SHOOTING P 34 SYSTEM CHART P 35 SETTING OF OPERATING PARAMETERS P 36 CONTENTS 5 4 3 2 1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 0...

Page 2: ...xt heavier gage The smaller the gage number the heavier the cord Minimum gage for cord Ampere Rating Volts Total length of cord 120V 240V More Than Not More Than Only the applicable parts of the Table need to be included For instance a 120 volt product need include the 240 volt heading IMPORTANT INSTRUCTIONS AND WARNING Electric Devices 0 6 10 12 6 10 12 16 18 18 16 14 16 16 16 12 16 14 14 14 12 1...

Page 3: ...le speed 9 Do not use bent broken chipped out of round or sub standard tools They can shatter or explode and may cause injury CAUTION 1 Motor cooling and Spindle purge air is required to operate the system Air hose must be connected to the Air in joint on the front of the control unit Between 0 25MPa 0 3MPa air must be supplied 2 Do not disassemble modify or attempt to repair the unit or motor as ...

Page 4: ...e connected to any and all portions of the machine s safety systems to stop the E3000 motor any time that stoppage of the spindle and motor is required The b contact outputs can be used to detect an open circuit on the motor line and integrated with the machines safety systems to stop the machine in case of trouble If the a contacts of the Safety Relay are welded together by an over load or short ...

Page 5: ...lief Screw Rubber Pad Fuse T6 3AL 2pcs Operation Manual 3 3 Standard Equipment 1 NE211 Model Standard Equipment Accessories EM20 S6000 Chuck Nut CHN A Provided Spanner 8 x 5 9 x 11 1pc each Operation Manual 2 EM20 S6000 Sold separately Model Standard Equipment Accessories EM25 S6000 3 EM25 S6000 Sold separately Model Standard Equipment Accessories EM30 S6000 Chuck Nut K 265 Provided Spanner 12 x 1...

Page 6: ...us Duty Area The following tables express the E3000 milling drilling capacity with the max usable cutting tool diameter under our conditions Cutting tool capabilities vary depending on the tools being used or cutting conditions ø Tool Size S Spindle Motor Speed min 1 F Feed Rate mm min ø Tool Size S Spindle Motor Speed min 1 f Drilling Step mm rev 4 5 S50C Carbon Steel SUS304 Stainless Steel A2017...

Page 7: ...ellow and 1 Red Continuous operation is possible with up to all 3 green LED s lit If one of the yellow LED s is lit the motor spindle can only be run for a short time Please refer to PROTECT FUNCTION of this manual for allowable duration of high load operation When any of the yellow or red LED s are lit the warning LED Warning 20 will flash if this condition is continued beyond the allowable inter...

Page 8: ... condition has been detected When a hazardous condition is detected the warning LED blinks and the Digital Speed Indicator 11 alternates between the warning code and the actual or preset speed depending on whether or not the motor spindle is rotating 21 Rotating LED RUN When the motor is rotating this LED will flash 1 Push on the clips on the top and bottom of the fuse holder and remove the fuse h...

Page 9: ...l unit horizontally the Rubber Pad Provided is installed at the side of the air vents Install the control unit so the air vents are underneath the control unit When installing horizontally remove the 4 screws on the Control Panel and remount the panel at a 90 Angle Before removing the control panel be sure the Power Switch is OFF and remove the Power Inlet Cord 8 4 Proper Clearance When installing...

Page 10: ...d of the provided ø3 2mm cooling air hose into the back of the motor 3 Insert the other end of the ø4mm cooling air hose into the air output joint 8 on the front of the control unit using the provided ø6mm to ø4mm adaptor 4 Regulate air pressure between 0 25 0 3MPa The system can be set to operate without cooling air Please see parameter setting to set this option Maximum speed is 30 000min 1 when...

Page 11: ...eft to the designer of the equipment in which NAKANISHI s spindle is installed NAKANISHI offers spindles with a wide variety of capabilities and specifications Please carefully check the product s specifications against the requirements of your application and verify suitability and safety prior to initial use WARNING When installing a motor spindle to a fixed base make sure the fixed base is grou...

Page 12: ...or A 3 Except setting gear ratio 13 14 17 15 OPERATION PROCEDURES 1 Select Control Mode Manual Auto Fig 26 2 Setting motor rotating direction gear ratio GEAR Motor Start Stop Motor Speed 2 1 Setting Manual Mode 1 Set motor rotating direction Push the motor rotating direction switch 15 Select FWD Right hand rotation Select REV Left hand rotation 2 Set 500 min 1 centering rotation To select 0 5 500 ...

Page 13: ... Motor Start Command Signal Method Air Input monitoring override Confirmation of Parameter Settings If an error occurs an error signal is output to the Input Output Connectors The default setting is ON Closed and OFF Open this setting can be reversed if desired Please refer to the Setting of Parameters section of this manual for details on reversing these signals 3 Setting other Motor Speed Parame...

Page 14: ...ignal Table 1 Motor Selection Signal is effective when using Selector Unit NE212 Pin1 COM connected to 24V DC Pin1 COM connected to 0V DC Input Signal There are 8 kinds of input signals rotation command rotation direction error release speed up down signal speed command pulse signal motor selection signal 0 motor selection signal 1 500 min 1 speed command These signals are 24VDC signals from an ex...

Page 15: ...Stop Signal OFF Open Continuity OFF Open between PIN2 and PIN10 the motor is connected PIN3 and PIN11 continuity ON Closed Safety Relay is OFF PIN4 and PIN12 continuity ON Closed Safety Relay is OFF Auto Mode Operation ON Closed ON Closed Main Power Supply is connected OFF Open Main Power Supply is disconnected Auto Mode Operation PIN5 and PIN13 ON Closed External Power Source input for Emergency ...

Page 16: ...fety Relay Signal PIN No 3 11 4 12 The Safety Relay will be ON or OFF depending on the state of the Emergency Stop Signal PIN1 9 When there is continuity between PIN3 SAFE 1A and PIN11 SAFE 1B or between PIN4 SAFE 2A and PIN12 SAFE 2B the motor is off If there is no continuity between these pairs of pins then the system is operating normally If the Emergency Stop Signal is OFF Open the Safety Rela...

Page 17: ... C stop for at least 20 minutes check installation and restart Break In procedure Spindle Housing no hotter than 20 C If hotter than 20 C stop for at least 20 minutes check installation and restart Break In procedure Spindle Housing less than 20 C BREAK IN PROCEDURE Table 4 Steps 3 Resetting System after Error Codes There are 2 methods of releasing error codes 1 Push Error Reset Switch 18 RESET on...

Page 18: ...er Switch is set to Auto but trying to start with the Start Switch on the Control Panel Motor Cord is connected to the wrong Motor Connector on NE212 Emergency Stop Signal on Input Output Connector B is OFF Open NE211 OP1 Only Error Code Indicated Low Air Pressure Motor Fixed Speed is set in the or parameters Set Gear Mode except 1 0 Foreign Particles stuck in the collet chuck or spindle Collet Nu...

Page 19: ...type of external signal for motor start method Allows selection of Start signal and Direction Signal or REV Start and FWD Start signals Air Input monitoring override The system can be configured to operate without cooling air maximum speed is 30 000 min 1 Check operating parameter settings CAUTION Once a parameters default setting has been changed the setting will be maintained even if power is di...

Page 20: ...e parameter being set 7 If you desire to set other parameters push the Motor Speed Adjustment Switch to select the parameter to be set 8 If you are finished setting parameters turn the Power Switch off 37 38 2 3 2 Entering Parameter Setting Mode 3 Setting Procedure While pushing and holding the Error Reset Switch 18 turn the Power Switch 9 On Hold the Reset Switch down for 3 seconds the buzzer wil...

Page 21: ... be set 7 If you are finished setting parameters turn the Power Switch off 6 Setting Maximum Motor Speed Allows the maximum motor speed to be set Fixes the motor speed in both MANUAL and AUTO modes Procedure 1 Push the Start Switch 2 is displayed This indicates that the Maximum Motor Speed cannot be set 3 Push the Start Switch 4 is displayed This indicates that the Maximum Motor Speed can be set 5...

Page 22: ...h the Start Switch 2 Display oscillates between and the setting for or 3 Push the Start Switch 4 Display and oscillates between and the setting for or 5 Push the Start Switch 6 Display oscillates between and the setting for or setting motor speed For example display 30 for 30 000 min 1 7 Push the Start Switch 8 Display oscillates between and the setting for or Max motor speed 9 Push the Start Swit...

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