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Adress: Mecidiye Mah. Uzundere Artvin Cad. No: 70

34930 Sultanbeyli / İSTANBUL - TÜRKİYE

Phone : +90 216 398 46 10 / 398 07 46  Fax: +90 0216 398 11 36

This picture belongs to NAGEL

 MAKİNE MOT

OR İM. SAN. ve 

TİC. 

A.Ş. It cannot be published or copied without permission

INSTRUCTION MANUAL

EN ISO 9001:2015

No : 1740528

ÖZGEN

BASIC WARNING INSTRUCTIONS

Page :02

1.

 

 The ones those have no authority, should not treat the machine and the motor.

  

2.

 

Certainly, deactivate the motor before maintenance and control.

  

3.

 

Make grounding connections immediately after machine assembly

  

4.

 

Traction sheaves are protected in accordance with the standard. Accessible rotating 

 

machine parts are colored yellow for warning purposes.

  

5.

 

 Protection is available to protect persons from sheaves, and to prevent loosen ropes

 

 be removed from shaves. These protections should not be removed except replacing 

 

ropes and sheaves.

  

6.

 

Determine cabinet movement direction by using hand wheel after assembly and stick the

 

 appropriate direction label given with the manual, on the hand wheel.

  

7.

 

Do not wear long garments during machine assembly and maintenance.

  

8.

 

The elevator machine should not be operated continuously for a long time on low speed.

  

9.

 

Machine rooms should be ventilated appropriately. That ventilation should be made in 

 

a way to protect elevator machine from dust, harmful smoke and moisture

  

10.

  There should be at least 200 lux lighting in machine room.

  

11.

  Voltage over 24 AC Volt should not be given to thermistor.

Adress: Mecidiye Mah. Uzundere Artvin Cad. No: 70

34930 Sultanbeyli / İSTANBUL - TÜRKİYE

Phone : +90 216 398 46 10 / 398 07 46  Fax: +90 0216 398 11 36

This picture belongs to NAGEL

 MAKİNE MOT

OR İM. SAN. ve 

TİC. 

A.Ş. It cannot be published or copied without permission

INSTRUCTION MANUAL

EN ISO 9001:2015

No : 1740528

ÖZGEN

MACHINE - MOTOR GENERAL INFORMATION

Page :01

USED MATERIALS and CHARACTERISTICS

*  Our elevator motor is an asynchronous motor compatible with 3 Phase 220/380 Volt 50Hz electric

 

  voltage, with copper sheet bar, squirrel-cage.

 

*  While producing the machine and the motor, raw materials and auxiliary materials compatible with 

 

TSE standards are used. Therefore, it is not possible to experience any problem.

 

*  Bodies and covers of the machine and the motor are pig sand casting from standard ingot.

 

The machine main gear cone is manufactured by alloyed material and resistant to stress.

 

*  The machine main gear and bearings are alloyed bronze casting, samples are taken from each batch 

 

casting and analyzed in KOSGEB  laboratories. 

 

*  Steel material is used in machine and motor shafts and worm screw production.

 

 

Worm screw gear is manufactured as being hardened against abrasion and sanded

 

*  First operating of our machine is made in our factory and final controls are made.

 

*  Motor insulation, cable and glazed wires comply with TSE standards and they are varnished and 

 

fires after winding.

 

*  Electro mechanic brake of our machines are operated under 180 Volt DC voltage and they have 

 

double wound operated.

 

*  Our  machine has been designed and manufactured according to EN 81.20 and EN 60204-32 standards.

 

Out motors used in our machines has been designed and manufactured according to EN 60034.1 standard.

THE MOTOR CONTROL CHARACTERISTICS

*  Electricity panel compatible with motor power should be used.

 

*  In order to deactivate the motor in case that THERMOSTAT 600C that is engaged against body

 

 temperature increase as a result of over loading in the elevator motor and controlled external fan and 

 

extreme winding temperature, 24 Volt AC THERMISTOR 120°C is used. Discharge ends should be 

 

connected to phase protection relay on the panel.

 

*  It is recommended to use a switch on electricity panel deactivating drive trains in case of need.

 

*  The motors those are directly connected to main supply, thermic magnetic switch against over loading 

 

that cuts feeding on conductors under whole voltage and that can be installed manually again, should be used.

THE MACHINE PHYSICAL LIFE DETERMINED AND ANNOUNCED 

BY THE MINISTRY 

*  It is ten (10) years.

Summary of Contents for KAYRA.5,5

Page 1: ...nagel com tr EN ISO 9001 2015 No 1740528 USER S MANUAL ...

Page 2: ...hnology and substructure investments we created our own R D laboratory in 2003 all software and production equipments are added in order to have more efficient products and to be able to answer various needs Our products have CE ISO TSE Certificate of Guarantee Service Compliance Certificate and Magnetic Compatibility Certificate Producing human elevator and freight elevator machines and engines f...

Page 3: ... Our certificates OUR AUTHORIZED SERVICE SHOP The machine part list Magnetic brake part list The elevator machine s technical values and dimensions The elevator machine s technical values and dimensions The elevator machine s technical values and dimensions The elevator machine s technical values and dimensions VVVF Elevator machine s technical values and dimensions VVVF Elevator machine s technic...

Page 4: ... abrasion and sanded First operating of our machine is made in our factory and final controls are made Motor insulation cable and glazed wires comply with TSE standards and they are varnished and fires after winding Electro mechanic brake of our machines are operated under 180 Volt DC voltage and they have double wound operated Our machine has been designed and manufactured according to EN 81 20 a...

Page 5: ... machine parts are colored yellow for warning purposes 5 Protection is available to protect persons from sheaves and to prevent loosen ropes be removed from shaves These protections should not be removed except replacing ropes and sheaves 6 Determine cabinet movement direction by using hand wheel after assembly and stick the appropriate direction label given with the manual on the hand wheel 7 Do ...

Page 6: ...d be removed in assembling Appropriate carriage lugs are available for carrying elevator machine The machine and the motor weights are available on their labels MACHINE MOTOR DELIVERY INSTRUCTIONS INSTRUCTION MANUAL TSEK Page 03 NAGEL iml San ve Tic A Ş MAKİNE MOTOR ÖZGEN MACHINE CARRIAGE DIAGRAM 180 h h j Cos 0 74 In 15 74 Amp P 6 25 kW n 1500 d d S3 ED 40 Mn 43 22 Nm Rotor GD 0 145 Kg m Y CI F I...

Page 7: ...g contact to decrease vibration Pay attention that the place where the machine is placed is smooth and on balanced in two ways For doing this the ground to be connected should be cleaned well before assembling the elevator machine and assembly should be made after small bulges such as burr are cleaned Reverse stress should be avoided by squeezing machine lock screws Attention should be paid to mov...

Page 8: ...9 78 68 ASANSÖR MAKİNESİ LIFT MACHINE TSEK EN ISO 9001 2008 No 1640388 CERTIFICATION NAVIGA NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN 180 h h j Cos 0 76 In 18 05 Amp P 7 50 kW n 1500 d d S3 ED 40 Mn 51 04 Nm Rotor GD 0 161 Kg m Y CI F IP 21 f 50 Hz h 0 77 400 230 V 3 Faz Phase Tip Type Seri Serial No ÖZGEN 145 LA B9 2 2 P 10 20 Hp zr 1 3625 Sn Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78...

Page 9: ...W V 1 1 1 Neutral Input a The fan is connected to neutral input a Note Perform only assembly and grounding connection in accordance with above given diagram a Production connections have been performed by our company Please do not intervene b Thermistor operated with 24 Volt 50Hz AC voltage INSTRUCTION MANUAL TSEK Page 06 NAGEL iml San ve Tic A Ş MAKİNE MOTOR ÖZGEN CERTIFICATION NAVIGA EN ISO 9001...

Page 10: ...OR TERMINAL CONNECTION DIAGRAM High Speed Connection ASSEMBLY CONNECTIONS 24 Volt 50 Hz AC Grounding U1 1 500 rpm 380 Volt 50 Hz HIGH SPEED n S THERMISTOR V W1 1 PRODUCTION CONNECTIONS U W V 2 R1 T3 INSTRUCTION MANUAL TSEK Page 07 NAGEL iml San ve Tic A Ş MAKİNE MOTOR ÖZGEN Not CERTIFICATION NAVIGA EN ISO 9001 2015 No 1740528 Adress 0 216 398 46 10 398 07 46 34930 Sultanbeyli İSTANBUL Mecidiye Mah...

Page 11: ...tating parts of the machine and the motor are painted yellow partly for warning purposes Attention should be paid for damages those can happened to those parts in maintenance 3 2 1 MACHINE AND MOTOR LUBRICATION DIAGRAM İmalTarihi Sürati MakineTipi Ağırlık SeriNo Fren Kgr MachineType Speed ManufacturingDate DC BrakeVoltage SerialNumber Weight Volt 180 ÖZGEN Made in Turkey Tel 90 216 398 46 10 398 0...

Page 12: ...f electromagnetic brake The issue requiring attention is to be place brake lining in a distance to coupling in a way not to scuff THE MACHINE BRAKE ADJUSTMENT INSTRUCTION Brake releasing handle Brake releasing handle Brake adjustment lock nut Brake adjustment bolt Brake compression spring Brake lining Brake jaw Brake coupling Brake compression spring lock bolt Brake compression spring Brake adjust...

Page 13: ...ctricity connection For doing this cable connections should be made as indicated in its terminal connection diagram it is required to check whether there is a voltage in each phase The machine has internal and external grounding connections It is required to make grounding connection after assembly Electricity panel compatible with the motor power should be used Before using brake adjustment shoul...

Page 14: ... İM SAN ve TİC A Ş It cannot be published or copied without permission D E C Ø B Ø A B A H F J 35 DRIVE PULLEY 280 321 40 DIVERTING PULLEY SHAFT 110 150 50 15 35 70 18 110 DIVERTING PULLEY SIDE BED Ø40 M10 68 78 Ø400 Ø40 2 11 6 15 5 7 4 CHANNELS DIVERTING PULLEY 92 102 7 11 17 Ø 4 0 2 Ø400 5 CHANNELS DEVIATING PULLEY Ø A Ø B C D E F H J Ø400xØ10x4 400 55 14 70 78 15 5 10 5 10 5 Ø450xØ10x4 450 55 1...

Page 15: ... 21 f 50 Hz h 0 74 400 230 V 3 Faz Phase Tip Type Seri Serial No ÖZGEN 145 MC B9 2 2 P 8 50 Hp zr 1 4124 Sn Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78 68 ASANSÖR MOTORU LIFT MOTOR TSEK NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN EN ISO 9001 2008 No 1640388 CERTIFICATION NAVIGA CERTIFICATION NAVIGA EN ISO 9001 2015 No 1740528 Adress 0 216 398 46 10 398 07 46 34930 Sultanbeyli İSTANBUL Mec...

Page 16: ...n gear 12 Worm screw bearing 13 Tube bearing Rope Safety Pin Front cover Jaw pin Jaw spring Upper cover oil cover Lifting lug Main shaft big end bush bearing 14 Oil plug 15 Oil level monitoring plug 16 Main shaft dust plug 17 Encoder 18 Encoder protection cover 19 20 21 22 23 24 25 26 Oil greaser 16 03 04 17 05 15 02 06 18 19 12 07 21 12 25 09 08 14 24 23 22 01 20 10 21 20 11 19 26 13 INSTRUCTION ...

Page 17: ... Ratchet shaft 12 Ratchet 11 10 Ratchet spring 09 08 Brake core spring 07 Brake coils 06 Brake core bearings 05 Brake cores 04 Brake assemble table 03 Brake covers 02 Brake body 01 DESCRIPTION PartNo DESCRIPTION PartNo 10 14 11 00 00 13 12 06 02 19 19 21 21 19 15 06 09 08 18 21 19 21 21 21 21 19 01 07 17 16 04 05 16 19 21 19 02 03 20 22 22 20 19 17 M8 Nut M6 Nut 22 INSTRUCTION MANUAL TSEK Page 14 ...

Page 18: ...MAKİNESİ LIFT MACHINE TSEK EN ISO 9001 2008 No 1640388 CERTIFICATION NAVIGA EN ISO 9001 2008 No 1640388 NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN 180 h h j Cos 0 74 In 15 74 Amp P 6 25 kW n 1500 d d S3 ED 40 Mn 43 22 Nm Rotor GD 0 145 Kg m Y CI F IP 21 f 50 Hz h 0 74 400 230 V 3 Faz Phase Tip Type Seri Serial No ÖZGEN 145 MC B9 2 2 P 8 50 Hp zr 1 4124 Sn Made in Turkey Tel 90 216 398 46 10 398 0...

Page 19: ... NAVIGA NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN 180 h h j Cos 0 80 In 21 73 Amp P 9 20 kW n 1500 d d S3 ED 40 Mn 63 40 Nm Rotor GD 0 172 Kg m Y CI F IP 21 f 50 Hz h 0 76 400 230 V 3 Faz Phase Tip Type Seri Serial No ÖZGEN 145 LB B9 2 2 P 12 50 Hp zr 1 2968 Sn Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78 68 ASANSÖR MOTORU LIFT MOTOR TSEK NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN EN IS...

Page 20: ...GEL iml San ve Tic A Ş Makina Motor ÖZGEN NAGEL 300 205 1141 75 727 174 487 180 150 180 h h j P 9 20 2 30 kW Cos 0 83 0 47 M max 195 80 Nm In 23 14 13 43 A P 12 50 3 13 HP n 1500 375 d d S3 ED 40 Mn 66 32 Nm Ik 68 73 A Rotor GD 0 172 Kg m 2 Y Y CI F IP 21 f 50 Hz h 0 83 l 2 97 400 230 V 3 Faz Phase 2 Tip Type ÖZGEN 145 LB B3 Seri Serial No Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78 68 AS...

Page 21: ...800 1 00 41 1 330 1 1 DC Kg NAGEL 180 70 676 180 h h j P 9 20 2 30 kW Cos 0 83 0 47 M max 195 80 Nm In 23 14 13 43 A P 12 50 3 13 HP n 1500 375 d d S3 ED 40 Mn 66 32 Nm Ik 68 73 A Rotor GD 0 172 Kg m 2 Y Y CI F IP 21 f 50 Hz h 0 83 l 2 97 400 230 V 3 Faz Phase 2 Tip Type ÖZGEN 145 LB B3 Seri Serial No Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78 68 ASANSÖR MOTORU LIFT MOTOR TSEK NAGEL iml ...

Page 22: ... 398 07 46 419 78 68 ASANSÖR MAKİNESİ LIFT MACHINE TSEK EN ISO 9001 2008 No 1640388 CERTIFICATION NAVIGA EN ISO 9001 2008 No 1640388 NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN 180 h h j Cos 0 74 In 15 74 Amp P 6 25 kW n 1500 d d S3 ED 40 Mn 43 22 Nm Rotor GD 0 145 Kg m Y CI F IP 21 f 50 Hz h 0 74 400 230 V 3 Faz Phase Tip Type Seri Serial No ÖZGEN 145 MC B9 2 2 P 8 50 Hp zr 1 4124 Sn Made in Turk...

Page 23: ... CI F IP 21 f 50 Hz h 0 76 400 230 V 3 Faz Phase Tip Type Seri Serial No ÖZGEN 145 LB B9 2 2 P 12 50 Hp zr 1 2968 Sn Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78 68 ASANSÖR MOTORU LIFT MOTOR TSEK NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN EN ISO 9001 2008 No 1640388 CERTIFICATION NAVIGA NAGEL 135 80 260 NAGEL 635 5 NAGEL NAGEL 175 121 105 19 180 Not a Gear diameter of driving pulley is Ø5...

Page 24: ...i Serial No Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78 68 ASANSÖR MOTORU LIFT MOTOR TSEK NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN CERTIFICATION NAVIGA EN ISO 9001 2008 No 1640388 205 19 19 19 260 205 80 190 260 228 118 560 602 80 NAGEL 125 5 NAGEL NAGEL 680 5 118 KULLANMA KILAVUZU TSEK Sayfa 21 NAGEL iml San ve Tic A Ş MAKİNE MOTOR ÖZGEN Bu resim NAGEL MAKİNE MOTOR İM SAN ve TİC A Ş y...

Page 25: ...TSEK NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN CERTIFICATION NAVIGA EN ISO 9001 2008 No 1640388 Taşımayükü Hız MakineTipi Ağırlık Askıtipi FrenVoltajı Kg MachineType Speed Load BrakeVoltage Suspension Weight 180 KAYRA 7 5 Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78 68 ASANSÖR MAKİNESİ LIFT MACHINE TSEK NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN CERTIFICATION NAVIGA EN ISO 9001 2008 No ...

Page 26: ...Kutup sayısı 4 ASANSÖR MOTORU LIFT MOTOR TSEK CERTIFICATION NAVIGA EN ISO 9001 2008 No 1640388 NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN Rotor GD 0 131 Kg m 2 Made in TurkeyTel 90 216 398 46 10 398 07 46 419 78 68 P 5 50 kW n 1500 d d Mn 37 53 Nm P 7 50 Hp j Cos 0 80 In 14 42 A 180 h h S3 ED 40 CI E IP 21 f 50 Hz 2 Tip Type ÖZGEN 145MB B9 Y 380 V 3 Faz Phase Seri Serial No Kutup sayısı 4 ASANSÖR...

Page 27: ...RU LIFT MOTOR TSEK CERTIFICATION NAVIGA EN ISO 9001 2008 No 1640388 NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN Rotor GD 0 131 Kg m 2 Made in TurkeyTel 90 216 398 46 10 398 07 46 419 78 68 P 5 50 kW n 1500 d d Mn 37 53 Nm P 7 50 Hp j Cos 0 80 In 14 42 A 180 h h S3 ED 40 CI E IP 21 f 50 Hz 2 Tip Type ÖZGEN 145MB B9 Y 380 V 3 Faz Phase Seri Serial No Kutup sayısı 4 ASANSÖR MOTORU LIFT MOTOR TSEK CER...

Page 28: ...hase Tip Type Seri Serial No ÖZGEN 160 MB B9 2 2 P 14 00 Hp zr Sn Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78 68 ASANSÖR MOTORU LIFT MOTOR TSEK NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN CERTIFICATION NAVIGA EN ISO 9001 2008 No 1640388 A 38 50 310 395 10 40 5 542 69 Ø13 Ø360 38 50 CERTIFICATION NAVIGA EN ISO 9001 2015 No 1740528 Adress 0 216 398 46 10 398 07 46 34930 Sultanbeyli İSTANBUL...

Page 29: ... h Tip Type ÖZGEN 160MB B9 S3 ED 40 CI E IP 21 f 50 Hz 2 Tel 90 216 398 46 10 398 07 46 419 78 68 Made in Turkey Y Y 380 V 3 Faz Phase Seri Serial No ASANSÖR MOTORU LIFT MOTOR TSEK CERTIFICATION NAVIGA EN ISO 9001 2008 No 1640388 NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN CERTIFICATION NAVIGA EN ISO 9001 2015 No 1740528 Adress 0 216 398 46 10 398 07 46 34930 Sultanbeyli İSTANBUL Mecidiye Mah Uzun...

Page 30: ...ZGEN M12 Ø270 ÖZGEN 145 LA LB B9 10 20 Hp 7 50 kW 12 50 Hp 9 20 kW 389 Ø310 Rotor GD 0 131 Kg m 2 Made in Turkey Tel 90 216 398 46 10 398 07 46 419 78 68 P 5 50 kW n 1500 d d Mn 37 53 Nm P 7 50 Hp j Cos 0 80 In 14 42 A 180 h h S3 ED 40 CI E IP 21 f 50 Hz 2 Tip Type ÖZGEN 145MB B9 Y 380 V 3 Faz Phase Seri Serial No Kutup sayısı 4 ASANSÖR MOTORU LIFT MOTOR TSEK CERTIFICATION NAVIGA EN ISO 9001 2008 ...

Page 31: ...p j Cos 0 80 In 18 A 180 h h Kutup sayısı 4 S3 ED 40 CI E IP 21 f 50 Hz 2 Tip Type KAYRA 7 5 Y 380 V 3 Faz Phase Seri Serial No ASANSÖR MOTORU LIFT MOTOR TSEK CERTIFICATION NAVIGA EN ISO 9001 2008 No 1640388 NAGEL iml San ve Tic A Ş Makina Motor ÖZGEN 50 38 50 CERTIFICATION NAVIGA EN ISO 9001 2015 No 1740528 Adress 0 216 398 46 10 398 07 46 34930 Sultanbeyli İSTANBUL Mecidiye Mah Uzundere Artvin C...

Page 32: ...rse Phases connected in reverse Phases should be replaced and normal rotation should be ensured The motor leaking oil oil leakage from motor bearings Much oil might be put Attention should be paid for motor oil level The machine leaking oil oil leakage from machine bearing on driving pulley side Putting much oil than required amount Attention should be paid for the machine s oil rod level Shaft Co...

Page 33: ...cated above In case that the product fails within it is warranty period the period that is passed in repairment is added to warranty notified to a service station or the seller dealer agency representative importer or manufacturer or producer in case that there is not any service station In case that any malfunction of the good cannot be removed within 15 working days its manufactuer producer or i...

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