MYERS MRGD200MC2 Owner'S Manual Download Page 6

Maintenance

6

NOTE:

BE SURE you have the correct capscrews – the

wrong ones will release the seal plate from the
bracket and also release a lot of oil!

3. With a screwdriver (or two) behind the impeller, work

the impeller down the shaft until it is free. Remove it.

4. If the shaft key stayed in the shaft, remove it.

5. Reverse steps 1 through 4 to reassemble the impeller.

Seal Replacement

1. Follow steps 1 through 7 under “Cutter

Replacement”.

2. Follow steps 1 through 4 under  “Impeller Removal”.

3. Lay the pump on its side and remove the oil plug

(Key No. 11) from the bearing bracket. Drain the
bearing bracket. Put oil into a clean container and
check for water in the oil and for opacity (dirtiness) of
the oil.

NOTE:

Water is heavier than oil. Look for water at the

bottom of the oil. It will appear as tiny bubbles. If
there is water present in the oil, the shaft seal or the
O-Ring will need to be replaced. If there is no water
present in the oil, the shaft seal and O-Ring do not
need replacing. Opacity is the inability of light to
pass through the oil and indicates dirty oil.

4. Remove the four capscrews and lock washers (Key

No. 16) that hold the seal plate to the bearing
bracket. Tap around the parting line with a lead
hammer or rawhide mallet to loosen the seal plate.
Remove the seal plate from the bearing bracket. 

5. Remove the oil seal (Key No. 18) and oil seal bushing

(Key No. 19) from the seal plate.

6. Remove the seal plate O-Ring (Key No. 17) and clean

the O-Ring groove.

7. Remove the seal retaining ring from the seal plate.

NOTE:

The shaft seal (Key No. 10) consists of 5 parts

- the upper and lower silicon carbide seals, two
rotating silicon carbide seals, and the spring. Be sure
that you do not scratch or mar the shaft when
removing the seals. If the shaft is marred, it must be
dressed smooth with fine emery or crocus cloth
before installing new seal. Do not reduce the shaft
diameter.

8. Pull and turn the rotating seal halves to remove them

from the motor shaft. If necessary, use a flat blade
screwdriver to help pry the seals from the shaft.

9. Unscrew four capscrews and remove the bearing

bracket from the motor housing.

10. Use a flat blade screwdriver and very carefully pry

the  lower  seal half from the seal plate cavity.

11. Use a flat blade screwdriver and very carefully pry

the upper seal half from the bearing bracket cavity.

Installing the New Shaft Seal

NOTE:

Install all new O-Rings, seals, and gaskets during

reassembly. It is good practice to replace the O-Rings
each time the pump is serviced.

1. Clean the seal cavities in the bearing bracket and 

seal plate.

2. Lubricate the seals with a very small amount of 

clean oil.

3. Inspect the shaft for nicks and scratches.

4. With finger pressure only, press the stationary seal

halves firmly and squarely into the seal cavities in 
the bearing bracket and seal plate, with the polished
face out.

NOTE:

Be sure you do not scratch the seal surface.

5. Reinstall the lower seal retaining ring.

6. Reinstall the bearing bracket on the motor. Use a new

O-Ring.

7. Slide the rotating seals and the spring (Key No. 10)

onto the shaft.

NOTE: 

Be sure you do not scratch the seal surface.

Be careful that the shaft shoulder does not damage
the seal faces when they are passing over the shaft.
Make certain the polished surfaces of the rotating
seals face the mating  surfaces of the stationary seal
halves.

8. Clean the O-Ring groove in the bearing bracket and

install a new O-Ring (Key No. 17).

NOTE: 

It is good practice to replace the O-Rings each

time the pump is serviced.

9. Reinstall the seal plate, lock washers, and capscrews.

10. Reinstall the oil seal (Key No. 18) and the oil seal

bushing (Key No. 19) on the shaft.

11. Reinstall the impeller drive key in the keyway on 

the shaft.

12. Using the key as a guide, reinstall the impeller on 

the shaft.

13. Reinstall the volute on the seal plate.

14. Reinstall the cutter ring on the volute.

15. Using the key as a guide, reinstall the rotating cutter

on the shaft.

16. Block the cutter with a screwdriver in one of the

cutter ring slots and reinstall the flat washer, lock
washer, and cap nut on the shaft.

17. Refill the bearing bracket with clean dielectric oil

(P/N U197-8A) and replace the drain plug.

18. Stand the pump on its feet. Check for free rotation of

the  impeller. The pump is ready for installation in 
the pit.

Summary of Contents for MRGD200MC2

Page 1: ...ite http www myerspump com Installation Operation Parts For further operating installation or maintenance assistance Call 1 888 987 8677 English Pages 2 9 Installation Fonctionnement Pièces Pour plus de renseignements concernant l utilisation l installation ou l entretien Composer le 1 888 987 8677 Français Pages 10 17 Instalación Operación Piezas Para mayor información sobre el funcionamiento ins...

Page 2: ...ng can overheat the pump and will void the warranty 7 The pump is permanently lubricated Check the oil level in the seal plate periodically Check for water in the oil in the seal plate See instructions under Operation Lubrication Page 4 Hazardous voltage Can shock burn or kill During operation the pump is in water To avoid fatal shock proceed as follows if the pump needs servicing Electrically gro...

Page 3: ... pump unless it is properly grounded Wire the pump directly into a grounded terminal block in an automatic float or pump controller box for automatic operation Connect the pump according to all applicable codes For continuous operation wire the pump directly into the switch box 4 Incorrect voltage can cause a fire or seriously damage the motor and voids the warranty Make sure that the frequency an...

Page 4: ... before adjusting overload setting Set the overload protective device to the nameplate full load current Size the overload protective device so that the trip current is 115 of the nameplate full load current U1 U2 V1 V2 W1 W2 Z1 Y1 X1 X2 Y2 Z2 Red White Black 230 Volt Power Supply Motor Windings Motor Windings Factory Connected for 230V 3Ø as shown X1 X2 Z1 Y1 Y2 Z2 Figure 2 230 Volt 3 Phase Wirin...

Page 5: ...n the liquid level must be at least 19 1 2 for a three phase pump or 22 1 2 for a single phase pump to avoid overheating the motor Do not allow the pump to run in a dry sump It will void the warranty and may damage the pump Maintenance Only qualified mechanics with proper tools and knowledge should attempt to service this pump NOTICE Whenever bearing bracket is being removed for service remove oil...

Page 6: ... 9 Unscrew four capscrews and remove the bearing bracket from the motor housing 10 Use a flat blade screwdriver and very carefully pry the lower seal half from the seal plate cavity 11 Use a flat blade screwdriver and very carefully pry the upper seal half from the bearing bracket cavity Installing the New Shaft Seal NOTE Install all new O Rings seals and gaskets during reassembly It is good pract...

Page 7: ...clears If the airlock persists DISCONNECT POWER pull the pump and drill a 1 8 hole in the discharge pipe between the pump discharge and the check valve Flow in matches or exceeds the A larger pump or more pumps may be needed pump s capacity Little or no effluent Check valve plugged stuck shut or Make sure check valve is installed correctly flow arrow should point delivered from installed backwards...

Page 8: ...screw M8x25 4 14 O Ring G47 3811 0 3 G47 3811 0 2 15 Capscrew M5x8 1 16 Capscrew M10x30 3 17 O Ring 1 G47 3891 0 G47 3891 0 18 Oil Seal 1 F25 2501 0 F25 2501 0 19 Oil Seal Bushing 1 A24 3811 0 A24 3811 0 20 Impeller 1 B27 3811 0 B27 3811 0 21 Rotating Cutter 1 A39 3811 0 A39 3811 0 22 Flat Washer 1 H53 1008 0 H53 1008 0 23 Lock Washer 1 H54 1008 0 H54 1008 0 24 Cap Nut M12 1 H56 6122 0 H56 6122 0 ...

Page 9: ...only remedy and F E MYERS s only duty is that F E MYERS repair or replace defective products at F E MYERS s choice You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered No request for service will be accepted if received after the Warranty Period has expired This warranty is not t...

Page 10: ... huile dans la plaque d étanchéité Vérifier la présence d eau dans l huile dans la plaque d étanchéité Se reporter aux instructions sous Fonctionnement Lubrification à la page 5 Tension dangereuse Risque de secousses électriques de brûlures voire de mort Pendant qu elle fonctionne la pompe est immergée dans l eau Si on doit intervenir sur la pompe et pour ne pas être électrocuté procéder comme sui...

Page 11: ... 3 NE PAS la faire fonctionner si elle n est pas adéquatement mise à la terre Brancher directement la pompe sur la plaquette de connexion mise à la terre de l interrupteur à flotteur automatique ou la boîte de contrôleur de pompe pour le fonctionnement automatique Brancher la pompe conformément à tous les codes en vigueur Pour le fonctionnement continu brancher la pompe directement dans la boîte d...

Page 12: ... protection contre les surcharges Régler le dispositif de protection contre les surcharges sur le courant de pleine charge indiqué sur la plaque signalétique du moteur Déterminer la puissance du dispositif de protection contre les surcharges de façon que le courant de déclenchement corresponde à 115 du courant de pleine charge de la plaque signalétique U1 U2 V1 V2 W1 W2 Z1 Y1 X1 X2 Y2 Z2 X1 X2 Z1 ...

Page 13: ...lisation continue le niveau de liquide doit être au moins de 19 1 2 po pour une pompe à moteur triphasé ou de 22 1 2 po pour une pompe à moteur monophasé afin d éviter la surchauffe du moteur Ne pas faire fonctionner la pompe à sec Cela risque d endommager la pompe et pourrait annuler la garantie Entretien Seuls des mécaniciens qualifiés disposant des outils et des connaissances appropriées doiven...

Page 14: ...emblage et déposer le support de coussinet du carter de moteur 10 À l aide d un tournevis à lame plate extraire avec une extrême précaution la moitié inférieure de joint de la cavité de la plaque d étanchéité 11 À l aide d un tournevis à lame plate extraire avec une extrême précaution la moitié supérieure de la cavité du support de coussinet Montage du nouveau joint d arbre REMARQUE Installer de n...

Page 15: ... LE COURANT extraire la pompe et forer un orifice de 1 8 po dans le tuyau de refoulement entre la pompe et le clapet antiretour Le débit est égal ou supérieur à la Il est peut être nécessaire d avoir une pompe plus importante ou capacité de la pompe plusieurs pompes La pompe ne Le clapet antiretour est coincé S assurer d installer correctement le clapet antiretour la flèche du débit fournit pas ou...

Page 16: ...e M6x25 4 13 Vis d assemblage M8x25 4 14 Joint torique G47 3811 0 3 G47 3811 0 2 15 Vis d assemblage M5x8 1 16 Vis d assemblage M10x30 3 17 Joint torique 1 G47 3891 0 G47 3891 0 18 Joint d huile 1 F25 2501 0 F25 2501 0 19 Bague de joint d huile 1 A24 3811 0 A24 3811 0 20 Impulseur 1 B27 3811 0 B27 3811 0 21 Couteau rotatif 1 A39 3811 0 A39 3811 0 22 Rondelle plate 1 H53 1008 0 H53 1008 0 23 Rondel...

Page 17: ... seule responsabilité de F E MYERS consistent à réparer ou à remplacer au choix de F E MYERS les produits qui se révéleraient défectueux L Acheteur s engage à payer tous les frais de main d œuvre et d expédition du produit couvert par sa garantie et de s adresser au concessionnaire installateur ayant procédé à l installation dès qu un problème est découvert pour obtenir un service sous garantie Au...

Page 18: ...plancha de estanqueidad periódicamente Verifique que no haya agua en el aceite en la plancha de estanqueidad Consulte las instrucciones en la sección de Operación Lubricación Página 4 Tensión peligrosa Puede provocar choques quemar o matar La bomba se encuentra en el agua durante la operación Para evitar choques fatales proceda de la siguiente manera si es necesario prestar servicio a la bomba Con...

Page 19: ...bidamente conectada a tierra Conecte la bomba directamente a un bloque de bornes puesto a tierra en una caja de control de bomba o flotador automático para una operación automática Conecte la bomba conforme a todas las normas que correspondan Para un funcionamiento continuo conecta la bomba directamente a la caja del interruptor 4 Una tensión incorrecta puede provocar un incendio o dañar el motor ...

Page 20: ...s de regular la graduación de sobrecarga Configure el dispositivo de protección contra sobrecarga a la corriente de carga total de la placa de fábrica Determine el tamaño del dispositivo de protección contra sobrecarga de manera que la corriente de disparo sea el 115 de la corriente de carga total de la placa de fábrica U1 U2 V1 V2 W1 W2 Z1 Y1 X1 X2 Y2 Z2 X1 X2 Z1 Y1 Y2 Z2 Figura 2 Conexiones de c...

Page 21: ...líquido debe ser al menos de 19 1 2 para una bomba trifásica o 22 1 2 para una bomba monofásica para evitar que el motor se recaliente No permita que la bomba funcione en un sumidero seco ya que se invalidará la garantía y puede dañar la bomba Mantenimiento Esta bomba debe ser reparada sólo por mecánicos certificados con el conocimiento y las herramientas adecuadas NOTA Siempre que se saque el sop...

Page 22: ... 10 Use un destornillador de hoja plana y saque cuidadosamente la mitad inferior de la junta de la cavidad de la plancha de estanqueidad 11 Use un destornillador de hoja plana y saque cuidadosamente la mitad superior de la junta de la cavidad del soporte del cojinete Instalación del nuevo junta del eje NOTA Instale todos los nuevos aro tóricos juntas y empaquetaduras durante el reensamblaje Se rec...

Page 23: ... la descarga de la bomba y la válvula de retención El flujo de entrada corresponde o Es posible que se necesite una bomba más grande o más bombas sobrepasa la capacidad de la bomba La bomba entrega Verifique si la válvula está obstruida Verifique que la válvula de retención esté instalada debidamente la flecha poco o nada de atascada en la posición cerrada o de flujo debe apuntar en dirección opue...

Page 24: ...sionero M8x25 4 14 Aro tórico G47 3811 0 3 G47 3811 0 2 15 Tornillo prisionero M5x8 1 16 Tornillo prisionero M10x30 3 17 Aro tórico 1 G47 3891 0 G47 3891 0 18 Junta de aceite 1 F25 2501 0 F25 2501 0 19 Manguito de la junta de aceite 1 A24 3811 0 A24 3811 0 20 Impulsor 1 B27 3811 0 B27 3811 0 21 Cuchilla giratoria 1 A39 3811 0 A39 3811 0 22 Arandela plana 1 H53 1008 0 H53 1008 0 23 Arandela de segu...

Page 25: ... garantía quedará anulada Su único recurso y la única obligación de F E MYERS es que F E MYERS repare o reemplace los productos defectuosos a juicio de F E MYERS Usted deberá pagar todos los cargos de mano de obra y de envío asociados con esta garantía y deberá solicitar el servicio bajo garantía a través del concesionario instalador tan pronto como se descubra un problema No se aceptará ninguna s...

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