MYERS MRGD200MC2 Owner'S Manual Download Page 5

Operation / Maintenance

5

OPERATION

Hazardous cutter and possible
unexpected starts. Rotation of the
cutter with hands in the cutter
area can cause loss of fingers.

Disconnect the electrical power
and keep your hands away from
the pump inlet opening when

working on or handling the pump for any reason. Do not
use automatic reset controls with this pump. 

Single phase units have an automatic overload protector
in the motor which will protect the motor from burning
out due to overheating/overloading. When the motor
cools down, the overload protector will automatically
reset and start the motor. This can happen at any time.

Three phase units require external overload protection.

If the overload trips frequently, check for the cause. It
could be:

• stuck impeller

• wrong/low voltage

• bad thermal overload protector

• electrical failure in the motor. If the motor has

electrically failed, replace the pump.

Grinder Assembly:

The grinder unit consists of a rotary

cutter inside a stationary cutter ring. Persistent jamming
and clogging of the pump indicates dull or worn grinder
parts. If either the cutter ring or the rotary cutter is dull,
replace both.

NOTICE:

Normal domestic sewage will cause very little

dulling or wear of the grinder parts. However, pumping
abrasives (such as fine sand) will increase wear and tear
on the grinder and may make it necessary to replace the
grinder assembly frequently.

Lubrication:

The pump is permanently lubricated  and

the motor bearings are sealed. No oiling or greasing is
required. 

The pump is not equipped with thermostats or a leak
sensor probe. Check the seal condition quarterly in
heavy duty service or annually in light duty service.

NOTE:

Failure to monitor the seal condition voids the

warranty. Motors damaged by flooding of the motor
cavity due to seal or O-Ring failure may not be covered
under warranty.

NOTE: 

Reduce the number of bends in the discharge

piping to keep the outlet flow as smooth as possible.

Verify the capacity of the pump, by checking the
discharge. Verify that the pump is free from any vibration
and noise.

For continuous operation, the liquid level must be at
least 19-1/2" for a three-phase pump or 22-1/2" for a 
single-phase pump to avoid overheating the motor.

Do not allow the pump to run in a dry sump. It will void
the warranty and may damage the pump.

Maintenance

Only qualified mechanics with proper tools and
knowledge should attempt to service this pump.

NOTICE: 

Whenever bearing bracket is being removed

for service, remove oil and replace with new oil at
reassembly. Use only oil listed in parts list (Part No.
U197-8A). When filling with new oil, DO NOT overfill.
To allow room for expansion, use exactly 1.8 pints 
(0.77 liters) of oil with a cold bearing bracket.

Cutter Replacement

The Key numbers given in these procedures refer to the
exploded view (Page 8).

Hazardous voltage, hazardous
cutter, and possible unexpected
starts. Disconnect the electrical
power and keep your hands away
from the pump inlet opening
when working on or handling the
pump for any reason. Do not use

automatic reset controls with this pump.

Heavy parts. Use a hoist to lift and control

the pump during repair.

NOTE:

Be prepared to deal with a large quantity of oil

when draining the bearing bracket. Inspect the O-Rings
and castings for damage or evidence of leaks; check for
pinched or damaged wires.

1. Disconnect the electrical power supply.

2. Disconnect the discharge piping (this step is not

necessary if you have a guide-rail lift-out system).

3. Hoist the pump out of the pit using the lift-out system

or the handle (not the cord) and place the pump in a
suitable area where it can be cleaned. 

4. Remove all scale and deposits from the pump.

Risk of infection from pathogens (such

as hepatitis) which can collect on pump during
normal operation.

Submerge the complete pump in a

disinfectant solution (chlorox or chlorine) for at least
one hour before disassembly.

5. Wedge the shaft and cutter with a screwdriver in a

cutter ring slot and unscrew the cap nut (Key No. 24)
to release the rotating cutter (Key No. 21).

6. Unscrew four capscrews and use a screwdriver to pry

the cutter ring (Key No. 25) off of the volute. 

7. Reverse steps 1 through 7 to reassemble the cutter.

Impeller Removal

1. Follow steps 1 through 7 under “Cutter

Replacement”.

2. Unscrew the 4 capscrews holding the volute to the

seal plate and tap the volute to loosen it. Remove the
volute. 

Summary of Contents for MRGD200MC2

Page 1: ...ite http www myerspump com Installation Operation Parts For further operating installation or maintenance assistance Call 1 888 987 8677 English Pages 2 9 Installation Fonctionnement Pièces Pour plus de renseignements concernant l utilisation l installation ou l entretien Composer le 1 888 987 8677 Français Pages 10 17 Instalación Operación Piezas Para mayor información sobre el funcionamiento ins...

Page 2: ...ng can overheat the pump and will void the warranty 7 The pump is permanently lubricated Check the oil level in the seal plate periodically Check for water in the oil in the seal plate See instructions under Operation Lubrication Page 4 Hazardous voltage Can shock burn or kill During operation the pump is in water To avoid fatal shock proceed as follows if the pump needs servicing Electrically gro...

Page 3: ... pump unless it is properly grounded Wire the pump directly into a grounded terminal block in an automatic float or pump controller box for automatic operation Connect the pump according to all applicable codes For continuous operation wire the pump directly into the switch box 4 Incorrect voltage can cause a fire or seriously damage the motor and voids the warranty Make sure that the frequency an...

Page 4: ... before adjusting overload setting Set the overload protective device to the nameplate full load current Size the overload protective device so that the trip current is 115 of the nameplate full load current U1 U2 V1 V2 W1 W2 Z1 Y1 X1 X2 Y2 Z2 Red White Black 230 Volt Power Supply Motor Windings Motor Windings Factory Connected for 230V 3Ø as shown X1 X2 Z1 Y1 Y2 Z2 Figure 2 230 Volt 3 Phase Wirin...

Page 5: ...n the liquid level must be at least 19 1 2 for a three phase pump or 22 1 2 for a single phase pump to avoid overheating the motor Do not allow the pump to run in a dry sump It will void the warranty and may damage the pump Maintenance Only qualified mechanics with proper tools and knowledge should attempt to service this pump NOTICE Whenever bearing bracket is being removed for service remove oil...

Page 6: ... 9 Unscrew four capscrews and remove the bearing bracket from the motor housing 10 Use a flat blade screwdriver and very carefully pry the lower seal half from the seal plate cavity 11 Use a flat blade screwdriver and very carefully pry the upper seal half from the bearing bracket cavity Installing the New Shaft Seal NOTE Install all new O Rings seals and gaskets during reassembly It is good pract...

Page 7: ...clears If the airlock persists DISCONNECT POWER pull the pump and drill a 1 8 hole in the discharge pipe between the pump discharge and the check valve Flow in matches or exceeds the A larger pump or more pumps may be needed pump s capacity Little or no effluent Check valve plugged stuck shut or Make sure check valve is installed correctly flow arrow should point delivered from installed backwards...

Page 8: ...screw M8x25 4 14 O Ring G47 3811 0 3 G47 3811 0 2 15 Capscrew M5x8 1 16 Capscrew M10x30 3 17 O Ring 1 G47 3891 0 G47 3891 0 18 Oil Seal 1 F25 2501 0 F25 2501 0 19 Oil Seal Bushing 1 A24 3811 0 A24 3811 0 20 Impeller 1 B27 3811 0 B27 3811 0 21 Rotating Cutter 1 A39 3811 0 A39 3811 0 22 Flat Washer 1 H53 1008 0 H53 1008 0 23 Lock Washer 1 H54 1008 0 H54 1008 0 24 Cap Nut M12 1 H56 6122 0 H56 6122 0 ...

Page 9: ...only remedy and F E MYERS s only duty is that F E MYERS repair or replace defective products at F E MYERS s choice You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered No request for service will be accepted if received after the Warranty Period has expired This warranty is not t...

Page 10: ... huile dans la plaque d étanchéité Vérifier la présence d eau dans l huile dans la plaque d étanchéité Se reporter aux instructions sous Fonctionnement Lubrification à la page 5 Tension dangereuse Risque de secousses électriques de brûlures voire de mort Pendant qu elle fonctionne la pompe est immergée dans l eau Si on doit intervenir sur la pompe et pour ne pas être électrocuté procéder comme sui...

Page 11: ... 3 NE PAS la faire fonctionner si elle n est pas adéquatement mise à la terre Brancher directement la pompe sur la plaquette de connexion mise à la terre de l interrupteur à flotteur automatique ou la boîte de contrôleur de pompe pour le fonctionnement automatique Brancher la pompe conformément à tous les codes en vigueur Pour le fonctionnement continu brancher la pompe directement dans la boîte d...

Page 12: ... protection contre les surcharges Régler le dispositif de protection contre les surcharges sur le courant de pleine charge indiqué sur la plaque signalétique du moteur Déterminer la puissance du dispositif de protection contre les surcharges de façon que le courant de déclenchement corresponde à 115 du courant de pleine charge de la plaque signalétique U1 U2 V1 V2 W1 W2 Z1 Y1 X1 X2 Y2 Z2 X1 X2 Z1 ...

Page 13: ...lisation continue le niveau de liquide doit être au moins de 19 1 2 po pour une pompe à moteur triphasé ou de 22 1 2 po pour une pompe à moteur monophasé afin d éviter la surchauffe du moteur Ne pas faire fonctionner la pompe à sec Cela risque d endommager la pompe et pourrait annuler la garantie Entretien Seuls des mécaniciens qualifiés disposant des outils et des connaissances appropriées doiven...

Page 14: ...emblage et déposer le support de coussinet du carter de moteur 10 À l aide d un tournevis à lame plate extraire avec une extrême précaution la moitié inférieure de joint de la cavité de la plaque d étanchéité 11 À l aide d un tournevis à lame plate extraire avec une extrême précaution la moitié supérieure de la cavité du support de coussinet Montage du nouveau joint d arbre REMARQUE Installer de n...

Page 15: ... LE COURANT extraire la pompe et forer un orifice de 1 8 po dans le tuyau de refoulement entre la pompe et le clapet antiretour Le débit est égal ou supérieur à la Il est peut être nécessaire d avoir une pompe plus importante ou capacité de la pompe plusieurs pompes La pompe ne Le clapet antiretour est coincé S assurer d installer correctement le clapet antiretour la flèche du débit fournit pas ou...

Page 16: ...e M6x25 4 13 Vis d assemblage M8x25 4 14 Joint torique G47 3811 0 3 G47 3811 0 2 15 Vis d assemblage M5x8 1 16 Vis d assemblage M10x30 3 17 Joint torique 1 G47 3891 0 G47 3891 0 18 Joint d huile 1 F25 2501 0 F25 2501 0 19 Bague de joint d huile 1 A24 3811 0 A24 3811 0 20 Impulseur 1 B27 3811 0 B27 3811 0 21 Couteau rotatif 1 A39 3811 0 A39 3811 0 22 Rondelle plate 1 H53 1008 0 H53 1008 0 23 Rondel...

Page 17: ... seule responsabilité de F E MYERS consistent à réparer ou à remplacer au choix de F E MYERS les produits qui se révéleraient défectueux L Acheteur s engage à payer tous les frais de main d œuvre et d expédition du produit couvert par sa garantie et de s adresser au concessionnaire installateur ayant procédé à l installation dès qu un problème est découvert pour obtenir un service sous garantie Au...

Page 18: ...plancha de estanqueidad periódicamente Verifique que no haya agua en el aceite en la plancha de estanqueidad Consulte las instrucciones en la sección de Operación Lubricación Página 4 Tensión peligrosa Puede provocar choques quemar o matar La bomba se encuentra en el agua durante la operación Para evitar choques fatales proceda de la siguiente manera si es necesario prestar servicio a la bomba Con...

Page 19: ...bidamente conectada a tierra Conecte la bomba directamente a un bloque de bornes puesto a tierra en una caja de control de bomba o flotador automático para una operación automática Conecte la bomba conforme a todas las normas que correspondan Para un funcionamiento continuo conecta la bomba directamente a la caja del interruptor 4 Una tensión incorrecta puede provocar un incendio o dañar el motor ...

Page 20: ...s de regular la graduación de sobrecarga Configure el dispositivo de protección contra sobrecarga a la corriente de carga total de la placa de fábrica Determine el tamaño del dispositivo de protección contra sobrecarga de manera que la corriente de disparo sea el 115 de la corriente de carga total de la placa de fábrica U1 U2 V1 V2 W1 W2 Z1 Y1 X1 X2 Y2 Z2 X1 X2 Z1 Y1 Y2 Z2 Figura 2 Conexiones de c...

Page 21: ...líquido debe ser al menos de 19 1 2 para una bomba trifásica o 22 1 2 para una bomba monofásica para evitar que el motor se recaliente No permita que la bomba funcione en un sumidero seco ya que se invalidará la garantía y puede dañar la bomba Mantenimiento Esta bomba debe ser reparada sólo por mecánicos certificados con el conocimiento y las herramientas adecuadas NOTA Siempre que se saque el sop...

Page 22: ... 10 Use un destornillador de hoja plana y saque cuidadosamente la mitad inferior de la junta de la cavidad de la plancha de estanqueidad 11 Use un destornillador de hoja plana y saque cuidadosamente la mitad superior de la junta de la cavidad del soporte del cojinete Instalación del nuevo junta del eje NOTA Instale todos los nuevos aro tóricos juntas y empaquetaduras durante el reensamblaje Se rec...

Page 23: ... la descarga de la bomba y la válvula de retención El flujo de entrada corresponde o Es posible que se necesite una bomba más grande o más bombas sobrepasa la capacidad de la bomba La bomba entrega Verifique si la válvula está obstruida Verifique que la válvula de retención esté instalada debidamente la flecha poco o nada de atascada en la posición cerrada o de flujo debe apuntar en dirección opue...

Page 24: ...sionero M8x25 4 14 Aro tórico G47 3811 0 3 G47 3811 0 2 15 Tornillo prisionero M5x8 1 16 Tornillo prisionero M10x30 3 17 Aro tórico 1 G47 3891 0 G47 3891 0 18 Junta de aceite 1 F25 2501 0 F25 2501 0 19 Manguito de la junta de aceite 1 A24 3811 0 A24 3811 0 20 Impulsor 1 B27 3811 0 B27 3811 0 21 Cuchilla giratoria 1 A39 3811 0 A39 3811 0 22 Arandela plana 1 H53 1008 0 H53 1008 0 23 Arandela de segu...

Page 25: ... garantía quedará anulada Su único recurso y la única obligación de F E MYERS es que F E MYERS repare o reemplace los productos defectuosos a juicio de F E MYERS Usted deberá pagar todos los cargos de mano de obra y de envío asociados con esta garantía y deberá solicitar el servicio bajo garantía a través del concesionario instalador tan pronto como se descubra un problema No se aceptará ninguna s...

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