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Bi-Directional Drop-

Stacking Conveyor

Instruction Manual

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Summary of Contents for Formax FD 4040

Page 1: ...Formax FD 4040 Bi Directional Drop Stacking Conveyor Instruction Manual ...

Page 2: ...FD FE 4040 4 Conveyor FD FE 4060 6 Conveyor OPERATOR MANUAL Rev 2 7 2015 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 3: ...justable Legs 2 Control Panel Module Optional adjustment 3 Mounting Accessories 4 MOUNTING OPTIONAL D1000 1K DRYER 8 SETUP OPERATION 9 11 TABLE OF CONTENTS MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 4: ...2 9 2 11 2 TRANSPORT BELT TO STACKING SURFACE WEIGHT 130 LBS INCLUDES ACCESSORIES 1 UNPACKING INSPECT FOR SHIPPING DAMAGE MISSING PARTS AND PROPER OPERATION REPORT SHIPPING DAMAGE TO THE CARRIER IMMEDIATELY SAVE THE SHIPPING CARTONS AND MATERIALS IN CASE THEY ARE NEEDED TO FILE A SHIPPING CLAIM OR FOR FUTURE SHIPPING USE 1 Check the outside of the carton for visible damage Make note of any damage ...

Page 5: ... into position Fig 3 item D Insert two screws into the two remaining holes tighten when all screws are in position Fig 4 Allen screws are provided in accessory bag Assembly Tip Fig 4 If you have trouble aligning the screw holes in the leg assemblies with the conveyor holes loosen the 10 Phillips head screws that secure the bottom plate Fig 4 to allow the conveyor side frames to flex When finished ...

Page 6: ...ntrol panel 180 degrees counterclockwise and reattach with the four screws No electrical connection adjustments are needed 3 With the legs securely fastened and control panel module mounted properly carefully turn conveyor upright CAUTION Two 2 people are required for lifting and turning conveyor Front of control panel module A A Fig 5 Control Panel Module Control Panel Module Conveyor shown going...

Page 7: ...Fig 7 3 Mount the outfeed bracket Fig 7 item E to the opposite end of the conveyor using the 4 white phillips head machine screws Do not completely tighten screws Continue to step 4 for bracket adjustment 4 fans In feed Out feed D Mounting Screws E Mounting Accessories 1 Envelope knockdown bracket assembly Fig 6 To install temporarily mount the envelope knockdown post Fig 6 item A in the down posi...

Page 8: ...racket in or out until a slight drag is felt on the card stock Fig 8b item B and then tighten mounting screws Fig 8c Remove card stock spacer and rotate belt and roller by hand Fig 8d to ensure clearance at all points on the roller and belt Readjust if belt contacts bracket 5 Fig 8a B Mounting screws A Fig 8c Fig 8d Ensure clearance between belt and bracket Fig 8b MyBinding com 5500 NE Moore Court...

Page 9: ... Phillips head screw through post and into threaded rod Install envelope knock down guide Fig 10 item A onto rod as shown Fig 10 and secure using thumb screw Warning Be sure the bottom of the envelope knock down guide does not rub against the belt or damage to the belt may result 7 Install exit wheel assembly Fig 11 item A between rails of conveyor align with mounting holes and secure in place wit...

Page 10: ...ace envelope side guides Fig 12 item E magnetically mounted onto drop tray 7 D C B C E A Fig 12 11 Attach the mounting bracket Fig 13 item A to the conveyor This bracket is used to secure the conveyor to the table that the delivery device i e printer sits on See mounting details supplied with the bracket Do not attach bracket to table until correct conveyor height has been determined see page 9 Fi...

Page 11: ...ied in dryer box 4 Connect the dryer s power cord to the receptacle on the back of the dryer Fig 15a item C and on the back of the control panel module Fig 15b item D Note The dryer receptacle is marked on the back of the control panel module CAUTION Do NOT connect dryer to a separate power source or dryer damage may result Connect dryer power cord only to outlet on conveyor as shown below 8 MOUNT...

Page 12: ...em B and adjust the height of the conveyor leg assemblies Retighten to secure in place CAUTION Be careful when performing this procedure The conveyor is heavy and can cause injury if not properly supported SETUP OPERATION A Fig 16a Right angle printer setup Fig 16b Optional straight on printer setup Optional Slide Bar for slow printing speed If the printer is set at a slow speed the slide bar Fig ...

Page 13: ...down guide away from exit end of delivery device Start power on conveyor Send a few test pieces of media through delivery device Set conveyor belt speed to obtain desired gap between pieces of media Fans can be used to control media movement once it drops onto the conveyor belt Set fan controls as desired Note At very low conveyor transport speed settings the transport belt may stall easily especi...

Page 14: ...stop plate to accommodate the media then tighten hand wheel nuts 8 Position envelope side guides Fig 18 item E magnetically mounted at desired location 9 Send several test pieces of media through delivery device and conveyor to ensure correct set up Make adjustments if necessary 10 The conveyor is now ready for operation B C E A Fig 18 11 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll F...

Page 15: ...MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

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