9
M1.1.OPDMP.NLFREN 27112018
FR
TOOLS
2.4 Raccord du tuyau sur la jauge
1. Suivez la procédure «Diminuer la pression».
2.
Placez le filet d’étanchéité sur le raccord mâle du tuyau (1)
et vissez le tuyau.
Veillez à laisser sécher le joint suffisamment longtemps avant
d’utiliser le pistolet.
Typical Installation!
FIG. 1 shows a typical hose reel installation.
KEY DESCRIPTION
A Metered dispense valve
B Fluid shutoff valve
C Hose
D Hose reel fluid inlet hose
E Hose reel
Pressure Relief Procedure
The equipment stays pressurized until pressure is manually relieved.
To reduce the risk of serious injury from pressurized fluid, accidental
spray from the dispense valve, or splashing fluid, follow this
Pressure
Relief Procedure
when you:
are instructed to relieve pressure.
check, clean, or service any system equipment.
install or clean fluid nozzles or filter.
1. Turn off the power supply to the pump.
2. Trigger the dispense valve into a waste container to relieve pressure.
3. Open any bleedtype master air valves and fluid drain valves in the system.
4. Leave the drain valve open until you are ready to pressurize the system.
Installation Procedure
If this is a new installation or if there is contaminated fluid in the lines, flush the
lines before you install the metered valve. Contaminated lines could causethe valve to leak.
1. Close the fluid shutoff valve (B, FIG. 1) at each dispense position.
2. Make sure:
the main fluid outlet valve at the pump is closed,
the air pressure to the pump motor is adjusted,
the air valve is open.
3. Slowly open main fluid valve.
4. a. Place the hose end (with no dispense valve connected) into a container for waste oil.
b. Secure the hose in the container so it will not come out during flushing.
c. If you have multiple dispense positions, first flush the dispense position farthest from the
pump, then work your way toward the pump.
5. Slowly open the shutoff valve (B, FIG. 1) at the dispense position. Flush out a sufficient amount of oil to ensure that the entire system
is clean. Close the valve.
6. Repeat step 5 at all other dispense positions.
FIG. 1
Connecting Hose to Meter
1. Follow the
Pressure Relief Procedure
,
2. Apply thread sealant to the male threads of the hose fitting. Thread the hose fitting
into the swivel (1) and tighten firmly (FIG. 2)
.
Make sure you let sealant cure to the manufacturer's recommendations before you
let fluid into the system.
Installing Extension and Nozzle on Meter
1. Thread extension tube fitting (2) into meter outlet at least three full turns. (FIG. 3).
Do not use a twist/lock or manual shut-off nozzle. You must use an automatic nozzle
on the meter or the meter could be damaged.
2. Thread new nozzle (3) onto extension tube. With an open-end, adjustable wrench.
Tighten it firmly.
Only
tighten nozzle with the wrench on the flats of the nozzle bushing.
Do not disassemble the bushing from the nozzle.
Disassembly will affect
the performance of the nozzle.
4. Open all dispense position shut-off valves (B, FIG. 3) and start the pump to pressurize
the system. See
Operation
, for proper operation of meter. To ensure dispensing accuracy,
purge all air from the fluid lines and dispense valve before you use it.Set the system flow to
the desired flow rate, which is typically 5.6 lpm. Do not exceed a 19 lpm flow rate.
Digital Meter Control Valve
FIG. 3
FIG. 2
Item# 70961023
1
Fig. 2
Typical Installation!
FIG. 1 shows a typical hose reel installation.
KEY DESCRIPTION
A Metered dispense valve
B Fluid shutoff valve
C Hose
D Hose reel fluid inlet hose
E Hose reel
Pressure Relief Procedure
The equipment stays pressurized until pressure is manually relieved.
To reduce the risk of serious injury from pressurized fluid, accidental
spray from the dispense valve, or splashing fluid, follow this
Pressure
Relief Procedure
when you:
are instructed to relieve pressure.
check, clean, or service any system equipment.
install or clean fluid nozzles or filter.
1. Turn off the power supply to the pump.
2. Trigger the dispense valve into a waste container to relieve pressure.
3. Open any bleedtype master air valves and fluid drain valves in the system.
4. Leave the drain valve open until you are ready to pressurize the system.
Installation Procedure
If this is a new installation or if there is contaminated fluid in the lines, flush the
lines before you install the metered valve. Contaminated lines could causethe valve to leak.
1. Close the fluid shutoff valve (B, FIG. 1) at each dispense position.
2. Make sure:
the main fluid outlet valve at the pump is closed,
the air pressure to the pump motor is adjusted,
the air valve is open.
3. Slowly open main fluid valve.
4. a. Place the hose end (with no dispense valve connected) into a container for waste oil.
b. Secure the hose in the container so it will not come out during flushing.
c. If you have multiple dispense positions, first flush the dispense position farthest from the
pump, then work your way toward the pump.
5. Slowly open the shutoff valve (B, FIG. 1) at the dispense position. Flush out a sufficient amount of oil to ensure that the entire system
is clean. Close the valve.
6. Repeat step 5 at all other dispense positions.
FIG. 1
Connecting Hose to Meter
1. Follow the
Pressure Relief Procedure
,
2. Apply thread sealant to the male threads of the hose fitting. Thread the hose fitting
into the swivel (1) and tighten firmly (FIG. 2)
.
Make sure you let sealant cure to the manufacturer's recommendations before you
let fluid into the system.
Installing Extension and Nozzle on Meter
1. Thread extension tube fitting (2) into meter outlet at least three full turns. (FIG. 3).
Do not use a twist/lock or manual shut-off nozzle. You must use an automatic nozzle
on the meter or the meter could be damaged.
2. Thread new nozzle (3) onto extension tube. With an open-end, adjustable wrench.
Tighten it firmly.
Only
tighten nozzle with the wrench on the flats of the nozzle bushing.
Do not disassemble the bushing from the nozzle.
Disassembly will affect
the performance of the nozzle.
4. Open all dispense position shut-off valves (B, FIG. 3) and start the pump to pressurize
the system. See
Operation
, for proper operation of meter. To ensure dispensing accuracy,
purge all air from the fluid lines and dispense valve before you use it.Set the system flow to
the desired flow rate, which is typically 5.6 lpm. Do not exceed a 19 lpm flow rate.
Digital Meter Control Valve
FIG. 3
FIG. 2
Item# 70961023
Fig. 3
2.5 Raccord de la rallonge et de la buse
1.
Vissez la rallonge (2) dans l’ouverture de la jauge (fig. 3).
N’utilisez pas de buse twistlock ou manuelle. Vous devez
utiliser une buse automatique pour éviter d’endommager la
jauge.
2. Vissez la nouvelle buse (3) sur la rallonge. Utilisez une clé
anglaise pour serrer.
3. Placez la clé anglaise uniquement sur les parties plates de
la bague de la buse.
N’enlevez pas la bague de la
buse
. Cela perturberait le fonctionnement.
4. Ouvrez toutes les arrivées de liquide et mettez la pompe en marche pour mettre le système sous pression. Voir les
instructions d’utilisation pour bien utiliser la jauge. Pour assurer une bonne distribution du liquide, évacuez tout l’air des
tuyaux et de la valve de distribution avant utilisation. Réglez le débit souhaité, habituellement 5,6 lpm. Ne dépassez pas
19 lpm.
3 Informations sur la jauge
3.1 Jauge électronique
La jauge électronique se compose d’un dispositif ovale et d’un boîtier avec les raccords nécessaires pour obtenir un débit
contrôlé par la jauge. La jauge de base se compose d’un instrument de mesure et d’un boîtier.
• Un écran LCD à 5 chiffres,
• 4 LEDs pour les unités et 1 pour la pile,
• Précision jusqu’à 2 décimales,
• Indique la quantité exacte d’huile distribuée.
• La jauge est programmée en usine pour distribuer et totaliser en L, GAL, PT et QT.
• Un voyant indique quand la pile est faible.
• Il y a 2 boutons de commande : TOTAL et RESET.
Digital Meter Control Valve
Item# 70961023
Digital meter Information
1. The electronic gear meter
consists of an oval gear and its chamber with the appropriate connections to establish a controlled flow through the meter.
The basic meter is made of the measuring element and of the housing.
A 5-digit liquid crystal display,
4 units and battery indicator
,
accurate to the second decima place,
shows the exact amount of fluid dispensed.
The unit is programmed at the factory to
dispense and totalize in
L, GAL, PT and QT.
Low battery indicator is included.
L
GAL
PT
QT
4 buttons are included on the meter:
“TOTAL (MOVE) ”, “RESET”
(upside the meter), and
“SET” “SYERESET”
(underside the meter)
2. Before putting into operation
Please check the technical data of the installation match with those of the lube meter. For example connections, pressure, flow range and
medium. Once the meter has been installed, please make sure that no air pressure shocks or particles can damage the meter.
Please check all connections to leakage.
After the installation we recommend to do several transactions into an approved tank. Should the use of different oil viscosities show
discrepancies by the error limit, this can immediately be corrected at the site as what follows:
A.
Toggle “Total” and “Reset” at the same time. The display will show the
current value of correction factor, please take it down.
B.
Apply the following formula to decide the proper correction factor:
Proper correction factor= (actual value/displayed value) x current correction factor.
eg. Actual value shown in the approved tank=0.9 QT
Displayed value shown on the meter=1.000 QT
Current correction factor =1.0100
Proper correction factor=0.9/1x1.0100=0.9090
C. Follow the instruction of item 4.5.1 of this manual to modify the correction factor.
3 .Electronic register with LCD
The LCD register is connected to the bare meter with 4 screws. And a protector cover is connected to the bare meter with 4 screws.
In the factory, a calibration factor is programmed, which has been determined on a hydraulic test bench.
A 5-digit liquid crystal display, 4 units and battery indicator, accurate to the second decimal place, shows the exact amount of fluid
dispensed. The unit is programmed at the factory to dispense and totalize in L, GAL, PT and QT. Low battery indicator is included.
4 .Details of operation
4.1 Change the battery: Battery Type: Lithium CR123A, 3V/1400 mAh
A lithium battery supplies the unit and is built to last for 8 years of normal operation, which corresponds to approx. 500,000 litres
(132,000 US GAL).
a) Remove the protector cover unscrewing the four screws.
b) Change the battery with one of the same type and screw the lid on again.
When the battery signal is flashing on the display, a new battery should be changed.
4.2 Reset
The display of the batch register memory can be put to ZERO by pushing the RESET button. A reset is not possible during a batch process.
Resetting of the totalizer is only possible through internal programming.
4.3 Interruption of batch process
By releasing the meter trigger, the batch process is interrupted. When pulled again, the batch process will be continued at the very
point where it was interrupted, unless the RESET button has been pushed in the meantime.
3.2 Avant la mise en service
Contrôlez si les données techniques de l’installation correspondent à celles de la jauge. Par exemple les raccords, la pression,
le débit et moyen. Après installation de la jauge, veillez à ce qu’elle ne puisse pas être endommagée par des chocs de
pression ou des particules. Vérifiez l’absence de fuites aux raccords.
Après installation, nous vous conseillons d’effectuer plusieurs transferts vers un réservoir agréé. Si l’utilisation d’huiles de
viscosités différentes provoquent des écarts à la limite de l’erreur, ceci peut immédiatement être corrigé comme suit :
4. a. Placez l’extrémité du tuyau (sans valve de distribution) dans un emballage pour huile usagée.
b. Fixez le tuyau à l’emballage pour qu’il ne sorte pas pendant le rinçage.
c. S’il y a plusieurs positions de distribution, rincez d’abord l’endroit le plus éloigné de la pompe, et rapprochez-vous peu à
peu.
5.
Ouvrez lentement l’arrivée de liquide (fig. 1, B). Laissez assez de liquide s’écouler pour nettoyer tout le système, et fermez
ensuite l’arrivée de liquide.
6. Répétez l’étape 5 à tous les points d’arrivée de liquide.
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