13
M1.1.OPDMP.NLFREN 27112018
EN
TOOLS
2.3 Installation
If this is a new installation or if there is contaminated fluid in the lines, flush the lines before you install the metered valve.
Contaminated lines could cause the valve to leak.
1.
Close the fluid shutoff valve (fig. 1, B) at each dispense position.
2. Make sure
- the main fluid outlet valve at the pump is closed,
- the air pressure to the pump motor is adjusted,
- the air valve is open.
3.
Slowly open main fluid valve.
•
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not kink or over bend
hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
Fire and explosion hazard
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable
fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline. Do not plug or
unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and
correct the problem.
•
Keep a working fire extinguisher in the work area.
2 Installation
Typical installation
Fig. 1 shows a typical reel installation.
2.1 Description
A. Metered dispense valve
B. Fluid shutoff valve
C. Hose
D.
Hose reel fluid inlet hose
E. Hose reel
2.2 Pressure relief procedure
The equipment stays pressurized until pressure is manually relieved. To reduce the risk
of serious injury from pressurized fluid, accidental spray from the dispense valve, or
splashing fluid, follow this Pressure Relief Procedure when you:
• Are instructed to relieve pressure,
• Check, clean, or service any system equipment,
•
Install or clean fluid nozzles or filter.
1. Turn off the power supply to the pump
2. Trigger the dispense valve into a waste container to relieve pressure
3.
Open any bleed type master air valves and fluid drain valves in the system
4. Leave the drain valve open until you are ready to pressurize the system.
Typical Installation!
FIG. 1 shows a typical hose reel installation.
KEY DESCRIPTION
A Metered dispense valve
B Fluid shutoff valve
C Hose
D Hose reel fluid inlet hose
E Hose reel
Pressure Relief Procedure
The equipment stays pressurized until pressure is manually relieved.
To reduce the risk of serious injury from pressurized fluid, accidental
spray from the dispense valve, or splashing fluid, follow this
Pressure
Relief Procedure
when you:
are instructed to relieve pressure.
check, clean, or service any system equipment.
install or clean fluid nozzles or filter.
1. Turn off the power supply to the pump.
2. Trigger the dispense valve into a waste container to relieve pressure.
3. Open any bleedtype master air valves and fluid drain valves in the system.
4. Leave the drain valve open until you are ready to pressurize the system.
Installation Procedure
If this is a new installation or if there is contaminated fluid in the lines, flush the
lines before you install the metered valve. Contaminated lines could causethe valve to leak.
1. Close the fluid shutoff valve (B, FIG. 1) at each dispense position.
2. Make sure:
the main fluid outlet valve at the pump is closed,
the air pressure to the pump motor is adjusted,
the air valve is open.
3. Slowly open main fluid valve.
4. a. Place the hose end (with no dispense valve connected) into a container for waste oil.
b. Secure the hose in the container so it will not come out during flushing.
c. If you have multiple dispense positions, first flush the dispense position farthest from the
pump, then work your way toward the pump.
5. Slowly open the shutoff valve (B, FIG. 1) at the dispense position. Flush out a sufficient amount of oil to ensure that the entire system
is clean. Close the valve.
6. Repeat step 5 at all other dispense positions.
FIG. 1
Connecting Hose to Meter
1. Follow the
Pressure Relief Procedure
,
2. Apply thread sealant to the male threads of the hose fitting. Thread the hose fitting
into the swivel (1) and tighten firmly (FIG. 2)
.
Make sure you let sealant cure to the manufacturer's recommendations before you
let fluid into the system.
Installing Extension and Nozzle on Meter
1. Thread extension tube fitting (2) into meter outlet at least three full turns. (FIG. 3).
Do not use a twist/lock or manual shut-off nozzle. You must use an automatic nozzle
on the meter or the meter could be damaged.
2. Thread new nozzle (3) onto extension tube. With an open-end, adjustable wrench.
Tighten it firmly.
Only
tighten nozzle with the wrench on the flats of the nozzle bushing.
Do not disassemble the bushing from the nozzle.
Disassembly will affect
the performance of the nozzle.
4. Open all dispense position shut-off valves (B, FIG. 3) and start the pump to pressurize
the system. See
Operation
, for proper operation of meter. To ensure dispensing accuracy,
purge all air from the fluid lines and dispense valve before you use it.Set the system flow to
the desired flow rate, which is typically 5.6 lpm. Do not exceed a 19 lpm flow rate.
Digital Meter Control Valve
FIG. 3
FIG. 2
Item# 70961023
Fig. 1
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