Musicmakers STRUMBLY KIT Assembly Instructions Manual Download Page 9

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SANDING AND FINISHING

____24. Give Strumbly a fi nal sanding before applying a fi nish.  Take your time to do a nice job -- it 

will pay huge dividends toward the cosmetic appearance of the instrument when it is fi nished. 

Start with 180 grit sandpaper and sand off all the machine marks left by our equipment, as 
well as any glue spots you might have added during construction.  Dried glue may not show 
much now, but it will stick out like a sore thumb under the fi nish.  Work your way through 
fi ner sandpaper if you wish, but many people are satisfi ed with how smooth the wood is with 
180 grit paper.  

Now you’re ready to apply the fi nish of your choice.  We’ve listed several options below.  Don’t 
forget to put some fi nish on the BRIDGE.

STAINS or DYES

 -- These are coloring agents and should only be used if you want to change 

the natural color of the wood.  We usually do not apply stains to our projects, especially when 
they are made with naturally beautiful hardwoods such as cherry or walnut.  These woods 
look best with a clear fi nish. But, if you want to color the wood, your staining should be accom-
plished before applying a surface fi nish such as oil, varnish, or lacquer.  

OIL or WAX

 -- Be very cautious about using an oil or wax fi nish. If the this type of fi nish 

gets into the tuning pin holes, it will act as a lubricant, and you may have trouble keeping the 
instrument in tune. Oil fi nishes will give your wood a low luster appearance, bringing out the 
natural color of the grain, but it tends to soak into the wood and appear dry and “thirsty” after 
awhile.  Some people are fond of a beeswax fi nish for a natural look, but it can show water spots 
if it gets wet, so you may end up needing to re-wax or touch up the surface in the future.  

POLYURETHANE VARNISH

 -- Any regular varnish will work fi ne on this project, but we 

think a wipe-on (gel) polyurethane is the easiest to apply because it does not drip or sag -- just 
wipe on a thin coat and wipe off the excess. Our complete fi nishing kit includes a half-pint 
can of satin gel polyurethane (instructions printed right on the can), plus sandpaper sheets, 
and foam applicator for the fi rst coat.  The advantages of this fi nish are its simple application, 
minimal odor, good durability, and deep, soft luster.  

LACQUER

 -- Many professional instrument makers use lacquer for their fi nish. The most 

readily available lacquer is called Deft Clear Wood Finish.  It is best to purchase a can of liquid 
to brush on as a sealer coat fi rst, and then use an aerosol can of the same product to spray on 
the fi nal coats. The advantage of this fi nish is its quick drying time, but the disadvantage is the 
strong odor of the toxic lacquer fumes. 

GENERAL FINISHING GUIDELINES

Summary of Contents for STRUMBLY KIT

Page 1: ...ternal Brace E Bridge 2 Sides F 4 Lining Strips G Medium Donut for rosette Medium Fretwire 20 Thick First Fret 1 1 2 3 geared tuners with tiny screws Set of 3 Strings Plastic Nut 1 8 X 3 8 X 1 1 2 Choice of Medium Rosette Flat Pick Assembly Instructions Songbook WOOD PARTS HARDWARE A B C D E F G ...

Page 2: ...ate later whereas too much glue makes things messy Always keep a damp rag handy for quick cleanup as necessary It is especially helpful to keep your fingers clean while gluing because gluey fingerprints have the embarrassing tendency to appear on the finished product in prominent places ____1 ____2 ____3 ASSEMBLY INSTRUCTIONS Beginbygluingthe2SIDEStotheTAILPIECE Small C Clamps or some spring clamp...

Page 3: ... the crown of the fret contacts the wood sur face Yes the FRETWIRE is slightly curved but it will straighten as you tap it in Tap one end of the wire in first then the other end and finally the middle DO NOT OVERWORK THE WIRE You should be able to install each fret with four or five taps total If you have difficulty with a fret you can use a chisel to pry it back out of the wood straighten the wir...

Page 4: ...ove about 1 16 from the points as shown at right ____11 FIG 7 GLUING THE FRAME TOGETHER ____12 Test fit the parts together first without glue as shown YoushouldbeabletobendtheSIDESenough to fit them into the slots in the heel of the NECK If they do not go in easily sand the ends of the SIDES a little to thin them out until they are easy to slide into the slots fig 8 CAUTION It is possible to glue ...

Page 5: ... an hour for the glue to set up nicely FIG 11 FIG 12 INSTALLING LINING STRIPS When the frame is dry glue the 4 LINING STRIPS to the insides of the SIDES as shown Try to get the STRIPS to be flush with the edges of the SIDES This gives you a wider glue surface for adhering the SOUNDBOARD and BACK panels later Use clothespins or other small clamps to clamp the strips until the glue dries fig 13 The ...

Page 6: ... 2 FIG 16 INSTALL THE ROSETTE Dry fit the rosette in the soundhole You may need to lightly sand the edges DO NOT GLUE THE ROSETTE YET With the rosette in place flip the soundboard over and position the DONUT so that it is completely hidden by the outer ring of the rosette fig 17 Glue the DONUT in place using clamps tape or a heavy weight Lightly sand the front of the rosette to remove any residual...

Page 7: ... the front side as follows Put masking tape in two places along the neck near each end and mark the center of the neck Then place a long straight edge down the center of the neck to see how it lines up with the sound hole and the middle string hole at the tail end It should be very close In fact the only way it could be off center is if the soundboard is not fully seated against the neck at the na...

Page 8: ...ght help in the corners where the neck meets the body D ir ec ti o n o f te et h FIG 23 FIG 24 Caution Make sure the roller does not fall into the groove of the Tail Piece INSTALLING THE BACK You may want to sign and date your instrument before closing it up This is a good time for that Find a spot inside the BACK where you ll be able to see your signature through the soundhole Now you can glue an...

Page 9: ...the this type of finish gets into the tuning pin holes it will act as a lubricant and you may have trouble keeping the instrument in tune Oil finishes will give your wood a low luster appearance bringing out the natural color of the grain but it tends to soak into the wood and appear dry and thirsty after awhile Some people are fond of a beeswax finish for a natural look but it can show water spot...

Page 10: ...install the strings you need to file 3 shallow grooves in the BRIDGE A small triangle file works well for this You will make final adjustments to the height of the BRIDGE after the strings are installed File the middle groove in the center of the BRIDGE first and space the other two grooves 1 2 on either side fig 27 Shallow cuts are all that is necessary for now Bridge FIG 27 INSTALLING STRINGS __...

Page 11: ...way to check the string height is to see how a 1 8 drill bit fits between the string and the wood at the eighth fret near the body Setting the string height like this will make a big difference in the play ability of your instrument If your strings are just a little higher than the proper height at first you may only need to file the notches in the BRIDGE a little deeper If you have 1 4 gap at the...

Page 12: ...does not contain silicone or wax It may be a sad thing when you put that first big nick or scratch in the finish Go ahead an get it out of the way now so you can stop worrying about it Remember the purpose of a musical instrument is to make music Looking perfect is just a luxury Yes you may take Strumbly hiking camping climbing boating fishing and many other places It may come in handy as a spare ...

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