Musicmakers STRUMBLY KIT Assembly Instructions Manual Download Page 3

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INSTALLING THE FRETS

Once you have sanded the neck to your satisfaction you can begin to install the frets.  Place the 
NECK on a good fi rm surface for this operation.  A fl imsy table top will not do.  Better to work 
on a concrete fl oor or a cement block.  Otherwise, your wood will just bounce around as you 
try to pound the frets into place.

Find the short piece of THICK FRETWIRE and tap 
it into the fi rst narrow slot near the end where the 
geared tuners will be installed.  This thicker fret will 
hold the strings at the right height on this end of the 
neck. (fi g. 3)

FIG. 3

thick fret

Then you can install the rest of the frets using the 
long length of MEDIUM FRETWIRE.  Hold the end of 
wire over the next slot in the NECK, so the end hangs 
over the edge of the wood just 1/16” or so.  Position the 
FRETWIRE so that the ‘tang” will be driven down in 
the fret slots (fi g. 4).

Use a hammer to lightly tap the FRETWIRE into the 
slot, until the crown of the fret contacts the wood sur-
face.  Yes, the FRETWIRE is slightly curved, but it will 
straighten as you tap it in.

Tap one end of the wire in fi rst, then the other end, and fi nally the middle.  DO NOT 
OVERWORK THE WIRE!  You should be able to install each fret with four or fi ve taps, 
total.  If you have diffi culty with a fret, you can use a chisel to pry it back out of the wood, 
straighten the wire with plyers, and install it again.

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When the FRETWIRE is securely held by the wood, 
use a wire cutter to clip off the excess, as close to the 
wood as possible. (fi g. 5)    

Proceed to the next fret slot in the same way, and so 
on until all frets are installed.

After the frets are all installed, look them over carefully to make sure each one fits all the 
way down against the wood.  If one fret stands higher than another, it may cause buzzing 
problems later when you try playing Strumbly.  Now is the time to take care of the prob-
lem.  A few good taps from the hammer are usually sufficient to seat any frets that are too 
high.  But make sure you are working on a very firm surface.  A bouncy table will only 
make this job impossible.

FIG. 4

FIG. 5

Summary of Contents for STRUMBLY KIT

Page 1: ...ternal Brace E Bridge 2 Sides F 4 Lining Strips G Medium Donut for rosette Medium Fretwire 20 Thick First Fret 1 1 2 3 geared tuners with tiny screws Set of 3 Strings Plastic Nut 1 8 X 3 8 X 1 1 2 Choice of Medium Rosette Flat Pick Assembly Instructions Songbook WOOD PARTS HARDWARE A B C D E F G ...

Page 2: ...ate later whereas too much glue makes things messy Always keep a damp rag handy for quick cleanup as necessary It is especially helpful to keep your fingers clean while gluing because gluey fingerprints have the embarrassing tendency to appear on the finished product in prominent places ____1 ____2 ____3 ASSEMBLY INSTRUCTIONS Beginbygluingthe2SIDEStotheTAILPIECE Small C Clamps or some spring clamp...

Page 3: ... the crown of the fret contacts the wood sur face Yes the FRETWIRE is slightly curved but it will straighten as you tap it in Tap one end of the wire in first then the other end and finally the middle DO NOT OVERWORK THE WIRE You should be able to install each fret with four or five taps total If you have difficulty with a fret you can use a chisel to pry it back out of the wood straighten the wir...

Page 4: ...ove about 1 16 from the points as shown at right ____11 FIG 7 GLUING THE FRAME TOGETHER ____12 Test fit the parts together first without glue as shown YoushouldbeabletobendtheSIDESenough to fit them into the slots in the heel of the NECK If they do not go in easily sand the ends of the SIDES a little to thin them out until they are easy to slide into the slots fig 8 CAUTION It is possible to glue ...

Page 5: ... an hour for the glue to set up nicely FIG 11 FIG 12 INSTALLING LINING STRIPS When the frame is dry glue the 4 LINING STRIPS to the insides of the SIDES as shown Try to get the STRIPS to be flush with the edges of the SIDES This gives you a wider glue surface for adhering the SOUNDBOARD and BACK panels later Use clothespins or other small clamps to clamp the strips until the glue dries fig 13 The ...

Page 6: ... 2 FIG 16 INSTALL THE ROSETTE Dry fit the rosette in the soundhole You may need to lightly sand the edges DO NOT GLUE THE ROSETTE YET With the rosette in place flip the soundboard over and position the DONUT so that it is completely hidden by the outer ring of the rosette fig 17 Glue the DONUT in place using clamps tape or a heavy weight Lightly sand the front of the rosette to remove any residual...

Page 7: ... the front side as follows Put masking tape in two places along the neck near each end and mark the center of the neck Then place a long straight edge down the center of the neck to see how it lines up with the sound hole and the middle string hole at the tail end It should be very close In fact the only way it could be off center is if the soundboard is not fully seated against the neck at the na...

Page 8: ...ght help in the corners where the neck meets the body D ir ec ti o n o f te et h FIG 23 FIG 24 Caution Make sure the roller does not fall into the groove of the Tail Piece INSTALLING THE BACK You may want to sign and date your instrument before closing it up This is a good time for that Find a spot inside the BACK where you ll be able to see your signature through the soundhole Now you can glue an...

Page 9: ...the this type of finish gets into the tuning pin holes it will act as a lubricant and you may have trouble keeping the instrument in tune Oil finishes will give your wood a low luster appearance bringing out the natural color of the grain but it tends to soak into the wood and appear dry and thirsty after awhile Some people are fond of a beeswax finish for a natural look but it can show water spot...

Page 10: ...install the strings you need to file 3 shallow grooves in the BRIDGE A small triangle file works well for this You will make final adjustments to the height of the BRIDGE after the strings are installed File the middle groove in the center of the BRIDGE first and space the other two grooves 1 2 on either side fig 27 Shallow cuts are all that is necessary for now Bridge FIG 27 INSTALLING STRINGS __...

Page 11: ...way to check the string height is to see how a 1 8 drill bit fits between the string and the wood at the eighth fret near the body Setting the string height like this will make a big difference in the play ability of your instrument If your strings are just a little higher than the proper height at first you may only need to file the notches in the BRIDGE a little deeper If you have 1 4 gap at the...

Page 12: ...does not contain silicone or wax It may be a sad thing when you put that first big nick or scratch in the finish Go ahead an get it out of the way now so you can stop worrying about it Remember the purpose of a musical instrument is to make music Looking perfect is just a luxury Yes you may take Strumbly hiking camping climbing boating fishing and many other places It may come in handy as a spare ...

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