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F-031088L

5. (Figure 18) Loosen the belt guide (9). Pull

the belt guide (9) away from the auger
drive pulley (10)
.

6. Pull the idler pulley (3) away from the auger

drive belt (4).

7. Remove the old auger drive belt (4) from

the auger drive pulley (10) and from the en-
gine
 pulley (11). Replace the auger drive
belt (4)
 with an original factory replacement
belt available from an authorized service
center.

8. Install the new auger drive belt (4) onto the

auger drive pulley (10) and onto pulley
(11)
.

9. Adjust the auger drive belt (4). See “How To

Adjust The Auger Drive Belt” in the Mainte-
nance section.

10. Adjust the belt guide (9). See “How To Ad-

just The Belt Guide” in the Maintenance sec-
tion.

11. (Figure 17) Install the belt cover (1). Tighten

screw (2).

12. Check the adjustment of the cables. See

“How To Check And Adjust The Cables” in
the Maintenance section.

13. (Figure 20) Install the bottom panel (2).
14. Tighten the bolts (3) on each side of the bot-

tom panel (2).

15. Connect the spark plug wire.

How To Remove the Traction Drive Belt

If the snow thrower will not move forward, check
the traction drive belt for wear or damage. If the
traction drive belt is worn or damaged, replace
the belt as follows.

1. Disconnect the spark plug wire.
2. Remove the auger drive belt. See “How To

Remove The Auger Drive Belt” in the Mainte-
nance section.

3. (Figure 18) Remove the e-ring (17) from

one end of the swing plate axle rod (18).
Remove the swing plate axle rod (18) to
allow the the swing plate to pivot forward.

4. Remove the traction drive spring (16).
5. Remove the old traction drive belt (13) from

the traction drive pulley (14) and from the
engine pulley (15). Replace the traction
drive belt (13)
 with an original factory re-
placement belt available from an authorized
service center.

6. Install the new traction drive belt (13) onto

the traction drive pulley (14) and onto en-
gine pulley (15)
.

7. Make sure the traction drive idler pulley

(12) is properly aligned with the traction
drive belt (13)
.

8. Attach the traction drive spring (16).
9. Install the swing plate axle rod (18) and se-

cure with the e-ring (17) removed earlier.

10. (Figure 30) The bottom of the swing plate

(20) must be positioned between the align-
ment tabs (19).
 Make sure the swing plate
(20) 
is properly secured.
NOTE: If the drive will not engage after
the traction drive belt has been replaced,
then check to make sure that the swing
plate is positioned between the alignment
tabs (19).

11. (Figure 18) Install  and adjust the auger

drive belt (4). See “How To Remove The
Auger Drive Belt” in the Maintenance section.

12. Adjust the belt guide (9). See “How To Ad-

just The Belt Guide” in the Maintenance sec-
tion.

13. (Figure 20) Install the bottom panel (2).
14. Tighten the bolts (3) on each side of the bot-

tom panel (2).

15. (Figure 17) Install the belt cover (1). Tighten

screw (2).

16. Check the adjustment of the cables. See

“How To Check And Adjust The Cables” in
the Maintenance section.

17. Connect the spark plug wire.

How To Adjust The Belt Guide

1. Disconnect spark plug wire.
2. (Figure 17) Remove screw (2). Remove the

belt cover (1).

3. (Figure 2) Engage the auger drive lever (5).
4. (Figure 21) Measure the distance between

the belt guide (2) and auger drive belt (3).
The correct distance (4) is 1/8 inch (3.175
mm).

5. If an adjustment is necessary, loosen the

mounting bolt for the belt guide (2). Move
the belt guide (2) to the correct position
(4)
. Tighten the mounting bolt for the belt
guide (2)
.

6. (Figure 17) Install the belt cover (1). Tighten

screw (2).

7. Connect the spark plug wire.

How To Adjust Or Replace The Friction
Wheel

How To Check The Friction Wheel

If the snow thrower will not move forward, check
the traction drive belt, the traction drive cable or
the friction wheel.  If the friction wheel is worn or
damaged, it must be replaced.  See “How To
Replace the Friction Wheel” in this section. If the
friction wheel is not worn or damaged, check as
follows.

1. (Figure 2) Remove the gas from the gas

tank. Stand the snow thrower up on the front
end of the auger housing (4).

WARNING: Drain the gasoline out-
doors, away from fire or flame.

2. Disconnect the spark plug wire.
3. (Figure 20) Loosen the bolts (3) on each

side of the bottom panel (2).

4. Remove the bottom panel (2).
5. (Figure 2) Position the shift speed lever (6)

in the lowest forward speed.

6. (Figure 22) Note the position of the friction

wheel (4). The correct distance “A” from the
right side of the friction wheel (4) to the out-
side of the motorbox is as follows:
Tire Size

Distance “A”

12 and 13 inch

4-1/8” (10.5 cm.)

16 inch

4-5/16” (10.95 cm.) 

If the friction wheel (4) is not in the correct
position, adjust as follows.

How To Adjust The Friction Wheel

1. (Figure 2) Position the shift speed lever (6)

in the lowest forward speed.

2. (Figure 8) Loosen hex jam nut (9) on speed

select rod (2). Remove ball joint (6) from
shifter rod (7).

3. (Figure 22) Move the friction wheel (4) to

the correct position.against the snap ring
(1).

4. (Figure 8) Turn the adaptor (10) until the

ball joint (6) is aligned with the mounting
hole in the shifter rod (7). When aligned,
attach the ball joint (6) to the shifter rod (7).

5. (Figure 20) Install the bottom panel (2).
6. Tighten the bolts (3) on each side of the bot-

tom panel (2).

How To Replace The Friction Wheel

If the friction wheel is worn or damaged, the
snow thrower will not move forward. The friction
wheel  must be replaced as follows.

WARNING: Do not lubricate the
disc drive plate or the friction
wheel.

1. (Figure 2) Remove the gas from the gas

tank. Stand the snow thrower up on the front
end of the auger housing (4).

WARNING: Drain the gasoline out-
doors, away from fire or flame.

2. Disconnect the spark plug wire.
3. (Figure 26) Loosen the bolts (3) on each

side of the bottom panel (2).

4. Remove the bottom panel (2).
5. (Figure 27) Use a 3/16” allen wrench and

remove the fasteners that secure the right
axle clamp (30) to the axle (34).

6. Remove the right wheel (35), axle (34), axle

clamp (30), and washer (31).

7. (Figure 28) Use a 3/16” allen wrench and

remove the fasteners that secure the left
axle clamp (30) to the axle (11).

8. Remove the left wheel (10), axle (11), axle

clamp (30), and washer (31).

9. (Figure 29) Remove the fasterners that se-

cure the axle suport (32). Remove the axle
suport (32)
bushing (33), and drive
sprocket (12).

10. (Figure 30) Remove the four bolts (16) that

hold the bearings (7) on each side of the
hex shaft (8).

11. (Figure 31) Remove the hex shaft (8) and

bearings (7).
NOTE: Take special note of the position of
the washers (13) .

12. (Figure 23) Remove the three fasteners (4)

that hold the friction wheel (5) to the hub
(6).

13. (Figure 23) Remove the friction wheel (5)

from the hub (6). Slip the friction wheel (5) 
off the hex shaft (8).

14. Assemble the new friction wheel (5) onto

hub (6) with the fasteners removed earlier.

15. (Figure 31) Install the hex shaft (8) and

bearings (7) with the four bolts removed ear-
lier.
Make sure the washers (17) are properly
installed in the original position. Also,
make sure the two washers (13) are prop-
erly aligned with the actuator arms (14).

16. Make sure the hex shaft (8) turns freely.
17. To install the remaining parts, reverse the

above steps.

18. Check the adjustment of the friction wheel.

See “How To Adjust The Friction Wheel” in
this section.

19. Make sure the friction wheel and the disc

drive plate are free from grease or oil.

Summary of Contents for 627804x5A

Page 1: ...n SAFETY ASSEMBLY OPERATION AND MAINTENANCE Lisez et conservez ce manuel pour r f rence Ce manuel contient des informations importantes concernant la SECURITE LE MONTAGE L UTILISATION ET L ENTRETIEN I...

Page 2: ...uip e d un moteur combustion interne et ne doit pas tre utilis e sur un terrain forestier buissonnant ou herbeux non pr par moins que le dispositif d chappement soit pourvu d un pare tincelles conform...

Page 3: ...3 F 031088L 1 2 1 1 2 3 5 6 4 15 7 17 19 18 16 7 8 9 10 11 12 13 14 17 2 3 2 1 5 4 6 7 3 9 10 1 11 18 16 12 15 4 1 2 1 5 6 5 6 7...

Page 4: ...4 F 031088L 5 4 11 10 2 6 7 8 9 10 7 8 9 2 4 1 3 10 1 2 3 4 5 6 11 1 2...

Page 5: ...5 F 031088L 17 5 1 12 6 13 1 1 6 5 5 1 3 7 1 A 14 15 6 2 1 3 1 4 16 6 5 7 8...

Page 6: ...6 F 031088L 1 2 10 11 14 16 13 15 9 4 12 3 13 17 18 17 18 19 4 5 20 5 6 8 3 2 3 21 2 3 4 A 22...

Page 7: ...7 F 031088L 4 5 6 8 4 23 24 2 3 4 3 4 5 6 25 11 3 3 2 10 26 27 30 31 34 35...

Page 8: ...8 F 031088L 28 30 10 29 32 33 12 31 11 11 7 16 16 19 20 8 7 14 13 13 7 30 31 17 17...

Page 9: ...9 F 031088L 32 2 3943 2 9524 2 73826...

Page 10: ...other expressed and implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose If you need additional information on this written warranty o...

Page 11: ...tor Reverse Engage Ignition Key Insert To Run Pull Out To Stop Fuel Oil Fuel Oil Mixture Discharge DOWN Discharge UP Discharge LEFT Discharge RIGHT KGS KGS Weight Transfer Lift Handle To Engage Weight...

Page 12: ...plug thoroughly inspect snow thrower for any damage and repair the damage before re starting and operating the snow thrower 6 If the unit should start to vibrate abnormally stop the engine motor and c...

Page 13: ...attached How To Install The Speed Control Rod 1 Figure 8 Attach the ball joint 6 located on the bottom end of the speed control rod 2 to the shift yoke assembly 7 The fas teners 8 are attached to the...

Page 14: ...e yourself with the snow thrower Be sure you understand the function and loca tion of all controls 2 Check the tension of the clutch cable before starting the engine See How To Adjust The Clutch Cable...

Page 15: ...h the engine running quickly pull the re coil starter handle 12 three or four times with a continuous full arm stroke This will produce a loud clattering sound that is not harmful to the engine or sta...

Page 16: ...ection of this manual should be checked at least once each season As Required The following adjustment should be preformed more than once each season 1 Adjust the auger drive belt after the first 2 to...

Page 17: ...the cable 6 through the spring 5 to expose the square end 7 on the cable 6 4 Hold the square end 7 with pliers and ad just the locknut 8 in or out until the excess slack is removed 5 Pull the cable 6...

Page 18: ...r Replace The Friction Wheel How To Check The Friction Wheel If the snow thrower will not move forward check the traction drive belt the traction drive cable or the friction wheel If the friction whee...

Page 19: ...he part C for chrome Z for zinc a PA for purchased assembly It is important that you include this when ordering a part Do not use attachments or accessories not specifically recommended for this unit...

Page 20: ...acite de commerciabilit et la garantie de fonctionnalit pour une t che d finie Si vous souhaitez recevoir des informations suppl mentaires concernant cette garantie crite ou une assistance quant l obt...

Page 21: ...eur Ins rer pour mettre en marche retirer pour arr ter Carburant huile M lange essence huile D versoir ABAISSE D versoir LEVE D charge gauche D charge droite KGS KGS Transfert de poids Lever la manett...

Page 22: ...z soigneusement le chasse neige afin de v rifier s il y a des d g ts S il est endommag r parez le avant de d marrer et de le faire fonctionner nouveau 6 Si la machine vibre anormalement coupez le mote...

Page 23: ...nce 1 Bouton poign e du s lecteur de vitesse Figure 9 Monter le bouton poign e du s lec teur de vitesse 11 sur le levier de vitesse 1 Sur certains mod les le bouton poign e du s lecteur de vitesse 11...

Page 24: ...stopper le d versement de la neige rel cher le levier d entra nement de la fraise h lico dale 5 2 Pour arr ter les roues rel cher le levier d entra nement des roues 1 3 Figure 2 Pour arr ter le moteu...

Page 25: ...l int rieur d un local ou dans un endroit mal ventil Les fum es d chappement contiennent du mo noxyde de carbone qui est un gaz inodore et mortel Ne pas approcher les pieds les mains les cheveux ou de...

Page 26: ...ion G D tecter toute pi ce desserr e ou endom mag e G Resserrer toute fixation desserr e G V rifier et entretenir la fraise G Contr ler les commandes pour v rifier si elles fonctionnent toutes correct...

Page 27: ...levier d entra nement 2 com pl tement vers l avant jusqu ce que le le vier d entra nement 2 entre en contact avec la but e en plastique 3 3 Le c ble de commande est correctement r gl si le crochet en...

Page 28: ...t correctement ali gn e avec la courroie d entra nement des roues 13 8 Attacher le ressort du c ble de traction 16 9 Monter la biellette d axe de la plaque de roulement 18 et la verrouiller l aide de...

Page 29: ...Graisser les embouts grais seurs Zerk 1 de l arbre de la fraise si ce lui ci en est quip l aide d un pistolet graisseur 4 Figure 24 Aligner le trou de la fraise avec le trou de son arbre Monter le bou...

Page 30: ...ment et d brancher la bougie Serrer tous les boulons et effectuer les r paration n cessaires Si la vibration persiste porter la machine une personne qualifi e pour la r parer La machine ne se propulse...

Page 31: ...31 F 031088L Parts List Model 627804x5A Liste de pi ces Mod le 627804x5A...

Page 32: ...3 8 24X1 00 10 579932 BELT DRIVE V 3L 11 585416 BELT AUGER V 4L 12 1501112 YZ BRACKET ASSEMBLY IDLER 13 1501065 BUSHING IDLER BRACKET 14 71060 WASHER SPLIT 15 910828 SCREW 5 16 24 X 1 00 16 165x164 S...

Page 33: ...MODEL 627804x5A REPAIR PARTS 33 F 031088L ELECTRIC START ASSEMBLY 8 9 7 6 Key No Part No Description 6 6218 MOTOR STARTER 7 6216 SCREW 8 6217 SCREW 9 6219 CORD STARTER...

Page 34: ...MODEL 627804x5A REPAIR PARTS 34 F 031088L FRAME 162 167 167 162 91 91 122 90 168 103 106 105 108 Ref Engine Page 110 148 149 107 Ref Drive Page Ref Auger Housing Page 111 169 160...

Page 35: ...82 PIN HAIR 38DIAX1 64LG 106 761761 PIN CLEVIS 3 16 DIA 107 165x159 SPRING TENSION 108 761675 YZ ASSY SPRING ATTACH 110 585781 BOLT 3 8 16X1 25 CARR 111 711617 WASHER FLAT 122 780055 SCREW TAP 5 16 18...

Page 36: ...229 200 225 223 226 221 227 230 234 220 218 217 215 238 210 212 213 234 238 208 213 207 217 218 220 206 229 203 204 201 204 203 236 Ref Shift Yoke Page Ref Frame Page 232 239 240 239 240 241 242 243...

Page 37: ...221 780055 SCREW TAP 5 16 18 x 5 223 1501115 FRICTION PULLY 225 1501057 YZ LF PLATE SWINGING YZ 226 1501158 SPACER FRICTION PULLEY 227 15x114 NUT FLANGE LOCK 3 8 24 229 11x30 RETAINER RING 230 1501626...

Page 38: ...MODEL 627804x5A REPAIR PARTS 38 F 031088L AUGER HOUSING 500 527 480 485 499 482 490 491 493 527 522 522 523 521 525 525 523 524 524 520 510 514 Ref Gear Case Page 540 541 544 511 484...

Page 39: ...001X92 BOLT HEX 5 16 18X 50 499 710026 NUT 5 16 18 HEXWDFLLK 500 1501120E201 HOUSING ASSY 510 760656E717 BLADE SCRAPER 511 340720 BOLT 5 16 18X 75 514 710026 NUT 5 16 18 520 760603E717 AUGER ASSY LH 5...

Page 40: ...304 71100 NUT 5 16 24 305 330434 SCREW 5 16 24 x 1 50 306 53749 PLUG PIPE 0 25 18 310 780151 SEAL OIL 311 53743 BEARING SLEEVE 312 53748 WASHER FLAT 313 760529 SHAFT AUGER OUTPUT 314 897 GASKET GEAR B...

Page 41: ...16 18X1 75 764 710026 NUT 5 16 18 765 1501414E201 ASSY BAY PANEL LT 766 1501688 ROD SPEED CONTROL 768 71071 WASHER 770 71007 SCREW 3 8 16X2 00 772 50786 SPRING 773 71072 FLATWASHER 774 71046 NUT 3 8 1...

Page 42: ...088L HANDLE 748 730 731 729 Ref DETAIL A DETAIL A 756 762 762 761 761 762 764 762 720 742 728 727 726 727 726 725 724 723 725 765 759 758 757 Ref Key 60 Ref FRAME PAGE 750 755 743 767 769 768 770 771...

Page 43: ...BLE AUGER CLUTCH 742 1501124 CABLE AUGER DRIVE 743 313441 BRACKET CABLE ADJUSTER 744 1673 SPRING AUGER CLUTCH 745 15x145 NUT 1 4 20 748 760992 GRIP CLUTCH HANDLE 750 5543E717 HANDLE LOWER 751 25x021 S...

Page 44: ...04x5A REPAIR PARTS 44 F 031088L CHUTE ROD 856 855 854 855 861 860 863 864 864 867 Ref Handle Assy 870 852 5 852 11 852 9 852 8 852 3 868 852 13 852 10 852 1 852 2 852 6 869 Ref Auger Housing Assy 862...

Page 45: ...LY YOKE ADAPTER YZ 852 9 711682 PIN HAIR 852 10 578060 PIN UNIVERSAL JOINT 852 11 578309 PIN CLEVIS 852 13 578063 HOUSING UNIVERSAL 854 307399 KNOB SLEEVE 855 309312 FLATWASHER 856 73664 NUT PUSH ON 3...

Page 46: ...MODEL 627804x5A REPAIR PARTS 46 F 031088L DISCHARGE CHUTE 580 586 587 584 582 586 600 602 603 601 610 609 606 611 607 585 Ref Auger Housing Page 607 604 Pop Rivets...

Page 47: ...088 SCREW 5 16 18 X 75 584 71038 NUT 585 578088 SCREW 5 16 18 X 75 586 6711 PLASTIC WASHER 587 71038 NUT 600 761169E717 CHUTE LOWER W REMOTE 601 2x100 BOLT 602 71071 WASHER FLAT 603 71038 NUT 604 7623...

Page 48: ...MODEL 627804x5A REPAIR PARTS 48 F 031088L REMOTE CONTROL Ref Control Panel Page Ref Discharge Chute Page Ref Engine Page Engine Mount Bolt 995 994 975 975 981 974 980 972 971 968 967 973 965 969 970...

Page 49: ...TENSION SPRING 967 310088 BOLT 968 73787 FLATWASHER 969 15x143 NUT 970 313676 SCREW 971 306447 YZ BRACKET CABLE CHUTE 972 71391 NUT 973 95105 TRIM STRIP 974 760113 TIE CABLE 975 1501393 ASSY CHUTE DEF...

Page 50: ...4x5A REPAIR PARTS 50 F 031088L HEADLIGHT Key No Part No Description 620 584731 CASE HEADLIGHT 621 762343 HEADLIGHT ASSY 622 1501036 WIRE HARNESS 625 071372 CABLE TIE 626 584728 BRACKET HEADLAMP 627 31...

Page 51: ...5 671 673 680 676 677 Ref Drive Page Ref Drive Page Key No Part No Description 655 1501114 BEARING AXLE 671 712120 FLATWASHER 673 1501138 BUSHING WHEEL 675 580362 TIRE RIM LEFT 676 577015 SCREW 1 4 20...

Page 52: ...s Bannock Bearlake Bingham Blaine Booneville Butte Camas Caribou Cassia Custer Franklin Fremont Gooding Jefferson Jerome Lemhi Lincoln Madison Minidoka Oneida Power Teton Twin Falls Montana all counti...

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