MULTIQUIP WRS5200 Operation Manual Download

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PAGE 73 — WRS5200DFPU HYDRAULIC ROLLER SCREED • OPERATION MANUAL — REV. #2 (03/08/18)

POWER UNIT WIRING LOCATOR

FRONT VIEW

RIGHT VIEW

REFERENCE

POWER UNIT

WIRING DIAGRAM

Summary of Contents for WRS5200

Page 1: ...OMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL WRS5200 MODEL WRS5200DFPU RIDE ON ROLLER SCREED KUBOTA WG972 GL E3 DUAL F...

Page 2: ...ctivities contains chemicals known to the State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically...

Page 3: ...isease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used r...

Page 4: ...Control Box Components 30 Engine Components 31 Roller Screed Assembly 32 46 Inspection 47 48 Operation 49 52 Maintenance 53 61 Troubleshooting Screed 62 Troubleshooting Engine 63 Troubleshooting Pres...

Page 5: ...PAGE 5 WRS5200DFPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 NOTES...

Page 6: ...system refueling procedure 4 Operation of lights if equipped 5 Operation of controls machine not running 6 Safety controls 7 Emergency stop procedures 8 Startup of machine engine choke throttle 9 Mane...

Page 7: ...3 08 18 DAILY PRE OPERATION CHECKLIST Daily Pre Operation Checklist 1 Engine oil level 2 Hydraulic oil level 3 Radiator coolant level 4 Drive tube operation 5 Strike tube operation 6 Safety stop switc...

Page 8: ...preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a ha...

Page 9: ...in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by train...

Page 10: ...EVER lubricate components or attempt service on a running machine NEVER place your feet or hands between the rollers while starting or operating this equipment DANGEROUS GAS FUMES 19 20 NOTICE ALWAYS...

Page 11: ...OPANE DANGER DO NOT fill propane tank within 25 ft 7 62 m of buildings and line of adjoining structures that may be a source of ignition Remove all combustible materials including dry grass and leaves...

Page 12: ...d dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse ey...

Page 13: ...ressure on both towing vehicle and trailer Trailer tires should be in ated to 50 psi cold Also check the tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a safety chain A...

Page 14: ...nd manufacturers alike promote the process of recycling metal Using a metal recycling center promotes energy cost savings EMISSIONS INFORMATION GASOLINE NOTICE The engine used in this equipment is a d...

Page 15: ...spreader bar of proper length and lifting capacity Secure lifting straps from both ends of the spreader bar to each of the four 4 lift loops on the screed There are two 2 lift loops on the operator en...

Page 16: ...2 Figure 2 Screed Tie Down Points LIFTINGTHE POWER UNIT Attach a chain rope or strap to the lifting bail whenever lifting of the power unit is required Make sure lifting device has adequate lifting c...

Page 17: ...pe Hydrostatic Eaton Hydraulic Pressure Washer lbs Option 55 lbs 25 kg Hydraulic Pressure Washer Flow Rate Option 6 gpm 23 lpm 2000 psi 41 37 kPA Tires 4 Semi Pneumatic 3X12 Lighting 4 50 Watt Halogen...

Page 18: ...08 18 DIMENSIONS ROLLER SCREED Table 2 Roller Screed Dimensions Reference Letter Dimension ft meters A 5 1 5 B 5 1 5 C 14 4 3 16 4 9 18 5 5 22 6 7 26 7 9 28 8 5 30 9 1 32 9 8 36 11 40 12 2 44 13 4 48...

Page 19: ...RATION MANUAL REV 2 03 08 18 DIMENSIONS POWER UNIT Table 3 Power Unit Dimensions Reference Letter Dimension in mm A 30 25 768 35 B 28 25 717 55 C 42 1066 8 D 31 13 790 7 E 61 5 1562 1 F 52 5 1333 5 B...

Page 20: ...s carefully before operating screed Improper setup use or maintenance of the equipment could result in personnel injury or damage to the equipment NOTICE Care should be taken to store reserved not use...

Page 21: ...de Any screed support forms rails supports and substrate must withstand a 2000 lbs 907 kg point load at a 2 1 safety factor Wood Forms Wood forms are not a preferred method of scree support Because of...

Page 22: ...ing but not limited to Modifications or repairs made to the equipment without written approval from Multiquip Improper storage Poor maintenance Dirty machine Improper lifting that may cause frame to b...

Page 23: ...PAGE 23 WRS5200DFPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 NOTES...

Page 24: ...NFORMATION S S UPER CREED S S UPER CREED WRS5200 WOOD FORM ADJUSTABLE DISC CHAIR NOTES CHECK WITH CITY AND STATE CIVIL ENGINEERING REGULATIONS REGARDING THE TYPE AND SIZE LUMBER USED FOR EDGE FORMS 1...

Page 25: ...on Spacing of adjustable disc chairs should be spaced at 3 foot intervals This will allow for 1 16 inch deflection in steel rail tube NOTICE Figure 8 illustrates Multiquip s recommended way of rail an...

Page 26: ...ey prevent the caster from spinning during operation 3 ControlBox Providesvitalenginestatusinformation via LEDs Also contains emergency stop switch ignition switch halogen light switch engine speed sw...

Page 27: ...wheel pins on each side of the wheel support When transporting of the screed is required insert pull handle into locking pins 17 Strike Tube Hydraulic Motor Rotates hydraulic strike tube 18 Locking Pi...

Page 28: ...FPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 POWER UNIT COMPONENTS 3 10 7 5 6 18 19 14 15 16 2 4 13 9 8 23 21 22 24 25 26 ADD O K O K E 1 2 12 1 17 14 PIN RECEPTACLE 20 Figure 11 Power...

Page 29: ...tic tires The power unit should NEVER be towed on a highway Always replace tires with original size type tire Tires are designed to be puncture proof 12 Battery Provides 12VDC for power unit electroni...

Page 30: ...tatus Gauge Multi Cluster gauge indicates the following a Low Oil Pressure LED When ON indicates that the oil pressure has dropped to 11 4 psi 78 6 kPa This condition will cause the engine to shutdown...

Page 31: ...Spin on type filters oil contaminants 10 Oil Drain Plugs Remove to drain crankcase oil Fill with recommended type oil as listed in Table 6 11 V belt ALWAYS make sure the V belt is properly tensioned A...

Page 32: ...C truss sections rest on bosses 4 of inner plate for support and alignment Torque 1 2 inch nyloc nut to 75 ft lbs 102 N m Bosses and mounting hardware are factory installed Roller Screed Assembly The...

Page 33: ...PAGE 33 WRS5200DFPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 ROLLER SCREED ASSEMBLY Figure 14 Operator s Right Side Truss Sections 14 FT 4 26M...

Page 34: ...ers 24 and 1 2 inch nyloc nut 12 Task 3 Middle Bracket Locate middle bracket P N 16653 Place middle bracket between 3 ft truss section C and the 8 ft truss section D as outlined in Figure 15 4 Use the...

Page 35: ...PAGE 35 WRS5200DFPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 ROLLER SCREED ASSEMBLY Figure 15 Middle Truss Sections 16 FT 4 87 Meters 16224 16222T 36227...

Page 36: ...c nut 12 4 Reference detail A and join the 14 ft 4 26 m engine end truss sections F and G to previously assembled truss sections D and E 5 Use the 1 2 13X1 3 4 HHCS screws 12 when joining these truss...

Page 37: ...PAGE 37 WRS5200DFPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 ROLLER SCREED ASSEMBLY Figure 16 Engine End Left Truss Sections 14 ft 4 25 meters 36227 16224 16222T...

Page 38: ...section of frame Set scaper bar assembly aside 3 Insert one end of the 14 ft 4 25 meters strike tube shaft into the 1 3 8 bearing Using the supplied wrenches turn the 1 5 8 nut and jam nut until they...

Page 39: ...first middle bracket should now be installed with the splined shaft supporting one end of the 14 ft 4 24 meters strike tube The other end of the splined shaft should be exposed 2 Insert one end of th...

Page 40: ...ing has been Figure 20 mounted on outer plate at engine end of the screed If bearing has not been installed please see next step Otherwise proceed to step 5 4 Secure strike tube bearing to outer plate...

Page 41: ...does not slide onto the square strike tube end loosen mounter mount bolts 4 Once coupler and guide pins have been properly aligned onto strike tube shaft tap back end of strike tube motor with a malle...

Page 42: ...e 24 Figure 24 Hydraulic Hose Routing 3 4 FEMALE QC P N 16566 3 4 MALE QC P N 16567 1 2 HOSE 50 5 FT 15 4 M P N 16577 PORT E2 STACK VALVE HYDRAULIC TANK INTERFACE PLATE PORT B HYDRAULIC TANK 1 2 HOSE...

Page 43: ...female connector plug Figure 26 at the control box Insert this plug into the 2 pin male receptacle located just underneath the speed control valve Figure 26 Solenoid Valve Plug Connection ROLLER SCREE...

Page 44: ...sses waiting to be connected to the hydraulic pump lever located at the power unit end of the screed 1 Locate cable mount bracket as referenced in Figure 28 2 Insert the bracket onto threaded stud whi...

Page 45: ...29 illustrates the installation of the tarps protective covers onto the various truss sections Place the tarps on the appropriate sections All tarps were made to full length per each section of truss...

Page 46: ...russ frame ALWAYS make sure truss frame and scraper bar are of the same length Reference Parts Manual The following instructions illustrate the installation of the scraper bars onto the operator and p...

Page 47: ...el Gauge 3 If fuel level is low remove fuel filler cap Figure 33 and fill with gasoline fuel Wipe up any spilled fuel immediately DANGER Fuel spillage on a hot engine can cause a fire or explosion If...

Page 48: ...VE SHUT OFF VALVE GAS FILL PORT GAS FILL PORT A A POWER UNIT PROPANE TANK 12 STOP dispenser storage tank pump 13 Disconnect LP Gas dispenser storage gas line nozzle from propane tank fill port 14 Reco...

Page 49: ...recommended operating level Figure 38 Adding Hydraulic Oil HYD RAU LIC HY DR AU LI C OI L OPERATION INITIAL STARTING 1 On the power unit place the operation valve lever Figure 39 in the screed positi...

Page 50: ...l box to select the GAS mode RED light is OFF Figure 44 Fuel Selector Button Gas Mode OFF ON START KEY ON ON GAS LPG BUTTON RED LIGHT OFF GAS MODE 4 Press the THROTTLE rocker switch downward and verif...

Page 51: ...r Switch LPG Mode 3 Verify that the THROTTLE is set to idle no GREEN light Figure 45 THROTTLE SWITCH GREEN LIGHT ON RUN GAS LPG BUTTON RED LIGHT ON LPG MODE OPERATION 4 OPEN propane tank gas valve Fig...

Page 52: ...tube control lever to center position 9 Place the drive tube speed control lever in the straight up position off 10 Move the strike tube speed and direction control lever slightly forward Verify stri...

Page 53: ...ge X Battery Check X Replace X Fuel Tank Clean X Fuel Filter Replace X 2 Fuel Tube Check Every 2 years replace if necessary 2 Replace the paper filter element only 1 Service more frequently when used...

Page 54: ...dealer WARNING Some maintenance operations may require the engine to be run Ensure that the maintenance area is well ventilated Gasoline engine exhaust contains poisonous carbon monoxide gas that can...

Page 55: ...emove the oil filler cap and fill engine crankcase with recommended type oil as listed in Table 6 Fill to the upper limit of dipstick 6 Crankcase oil capacity with oil filter replacement is 3 60 qts 3...

Page 56: ...the belt to run hot which can weaken it and increase the danger of it breaking If the V belt exhibits any of the above wear conditions replace the V belt immediately NOTICE NEVER use a spark plug of i...

Page 57: ...iator Cleaning The radiator Figure 58 should be sprayed cleaned with a high pressure washer when excessive amounts of dirt and debris have accumulated on the cooling fins or tube When using a high pre...

Page 58: ...in a warm dry place NEGATIVE BLACK POSITIVE RED WARNING If the battery cables are connected incorrectly electrical damage will occur causing damage to the roller s electrical circuits Pay close atten...

Page 59: ...o be added the machine should be inspected for leaks COOLER HYDRAULIC TANK HYDRAULIC PUMP INLET FILTER OUTLET FILTER CAUTION DO NOT open hydraulic lines or loosen hydraulic fittings while engine is ru...

Page 60: ...alve lever on the power unit to the Pressure Washer position as indicated by the decal 5 Clean out plates at the ends of the center strike tubes 8 and 16 tubes should be removed and the ends cleaned a...

Page 61: ...res as described in the engine manual for engine storage Close the liquid bleed off valve on the propane tank and start the engine to consume all the gas in the fuel lines Loosen the drain screw on th...

Page 62: ...lbs are still good Replace if broken Strike tubes are not turning Strike tube motor has come out of the motor mount Check to see if the pin which holds the strike tube motor on the end of the strike t...

Page 63: ...mp Engine stops by itself during normal operation Fuel tank empty Add fuel Fuel filter blocked Replace fuel filter Defective fuel pump Replace fuel pump Mechanical oil pressure shutdown sensor stops t...

Page 64: ...the pump Bypass adjustment screw in the hydraulic motor is not properly set Turn the bypass adjustment screw located on the side of the hydraulic motor clockwise until the desired output is attained...

Page 65: ...C F A E G WATER SUPPLY D E D C G B F A Table 10 Pressure Washer Specifications A Pressure Gauge 5000 psi 35 000 kPa B Motor inlet and Outlet 1 2 NPT F C Water Inlet 3 4 Garden Hose D Water Outlet 3 8...

Page 66: ...PAGE 66 WRS5200DFPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 NOTES...

Page 67: ...p Flushing Valve Port A Strike Tube Interface Plate Port B1 14 Hydraulic Tank Port C Strike Tube Interface Plate Port A 15 Hydraulic Tank Port B Hydraulic Pump Port F 16 Hydraulic Pump Port B Strike T...

Page 68: ...N OUTER PLATE ENGINE END 1 HOSES TO BE ROUTED THROUGH TRUSSES TO POWER UNIT END NOTES HYDRAULIC TANK INTERFACE PLATE 12 14 16 24 26 27 C1 C A B B1 B2 A E D D1 D2 B C F A B C A B A B C DE F G H H1 A B...

Page 69: ...E MOTORS TER ATE E END 1 1 1 1 OPERATOR END RIDER GUARD SPEED CONTROL VALVE STACK VALVE SOLENOID VALVE 3 4 28 29 5 6 7 8 9 E A1 C1 C2 A2 A B D C B2 B1 D1 D2 A C E E1 E2 D B A B B1 B2 A1 A2 A B A B C D...

Page 70: ...ROL VALVE 1500 PSI RELIEF VALVE LOOP FLUSHING SHUTTLE VALVE TANDEM PUMP ASSEMBLY GEAR PUMP GEROTER PISTON PUMP STRIKE TUBE MOTOR HIGH PRESSURE WASHER A D E B C F F G H L M N O P MANUAL DIRECTIONAL CON...

Page 71: ...OR PRESSURE WASHER 3 WAY CONTROL VALVE OIL COOLER S S UPER CREED S S UPER CREED WRS5200 SPEED CONTROL VALVE TANDEM PUMP ASSY LOOP FLUSHING VALVE STRIKE TUBE INTERFACE PLATE STRIKE TUBE MOTOR PLATE STA...

Page 72: ...ULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 CONTROL BOX WIRING LOCATOR TB17 21 TB21 TB1 TB9 12 TB13 16 TB5 8 TB1 4 SOLENOID VALVE REAR VIEW CONTROL BOX I J K L M N C H G F E D B A O REFERENCE C...

Page 73: ...ER SCREED OPERATION MANUAL REV 2 03 08 18 POWER UNIT WIRING LOCATOR FRONT VIEW RIGHT VIEW D1 C3 C4 C6 B4 C9 B5 B6 V A1 T Q Z U P R C5 S A5 A4 W X Y A9 A3 A6 A2 A8 A7 B9 C2 C7 C8 B7 B3 B8 B1 D2 B2 C1 R...

Page 74: ...AWG BLACK 2 1 EMERGENCY STOP SWITCH CTRL BOX BLK WHT 12VDC STARTER START IGN 2 ST HOUR METER 16 AWG RED 16 AWG BLK 16 AWG GREEN P1 14 PIN ORANGE BLACK CHOKE WHITE 12VDC P1 6 PIN 16 AWG RED WHITE NC A...

Page 75: ...30 87 K3 1 NO 86 85 K4 GAS PROPANE RELAY FUSE 10A F5 E5 D5 K4 COMMON K4 1 NC 87A 30 87 K4 1 NO K3 THROTTLE RELAY P17 8 GOVERNOR T5 START SOLENOID T12 P4 LOW FUEL SENSOR FUSE 10A F4 B7 A7 P15 C SPEED...

Page 76: ...76 WRS5200DFPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 SEAT HORN DRIVE SOLENOID WIRING LOCATOR SOLENOID VALVE TB17 B TB21 TB1 TB7 B A B H E D S S UPER CREED S S UPER CREED WRS5200 I G...

Page 77: ...EV 2 03 08 18 SEAT HORN DRIVE SOLENOID SCHEMATIC A B TB17 2 1 HORN BUTTON P5 A B SEAT SWITCH DRIVE SAFETY SOLENOID VALVE A P2 B A SPLICE 12VDC RED HORN GND BLK GND 12VDC P1 J4 A B TB7 G I GND BUS CONT...

Page 78: ...PAGE 78 WRS5200DFPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 IGNITER LOCATOR F G C B A IGNITER ROLLER SCREED IGNITION COILS H D E...

Page 79: ...SENSOR IGNITER SENSOR ASSY CRANK POSITION IGNITION COIL ENGINE SPEED PULSE OUTPUT B Black COLOR OF WIRING BOr Black Orange BR Black Red BW Black White BY Black Yellow Br Brown G Green BY Green Yellow...

Page 80: ...S POS ENGINE GROUND T11 COUPLER GROUND POWER RELAY MODULE STARTER SOLENOID ALTERNATOR 12VDC BATTERY EMERGENCY STOP SWITCH PU SIDE P9 P8 SPLICE TO ALT 12VDC FROM IGN F J1 GRN BLK K J1 12VDC INPUT STUD...

Page 81: ...PAGE 81 WRS5200DFPU HYDRAULIC ROLLER SCREED OPERATION MANUAL REV 2 03 08 18 NOTES...

Page 82: ...or guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time witho...

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