MULTIQUIP WHISPERWELD SGW-250SS Parts And Operation Manual Download

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SGW-250SS DC WELDER/AC GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (08/08/01) — PAGE 43

SGW-250SS — GENERATOR ASSY.

GENERATOR ASSY.

PART NO

PART NAME

QTY.

REMARKS

D2110100003

ROTOR ASSY .......................... 1 .......... INCLUDES ITEMS W/

1-1

0601820037

RECTIFIER .............................. 1 .......... S10VB60

1-2

0601822638

SURGE ABSORBER ................ 1 .......... TNR15G 431K

1-3

042006304

BEARING ................................. 1 .......... 6304 DDU; REPLACES 0071206304

1-4

3051070003

FAN

D2113400004

SET BOLT ROTOR

0801086104

SET WASHER BEARING

D2113100004

FAN

0040010000

LOCK WASHER

D2155100202

END BRACKET

D2134000803

ARMATURE ASSY

D2155000104

END BRACKET

D2137000203

FIELD ASSY EXCITER

011606025

HEX HEAD BOLT ..................... 4 .......... REPLACES 0017106025

1961324003

GROMMET

D2133300004

COVER

D2131500404

SET BOLT

0040010000

LOCK WASHER

031110160

PLAIN WASHER ....................... 4 .......... REPLACES 0041210000

D1153500603

COVER

D11535005031

COVER

D2155500013

COVER

011006010

HEX HEAD BOLT ..................... 4 .......... REPLACES 0017106010

1961844513

FIN

0601820012

RECTIFIER .............................. 2 .......... SR30MA- 6S

0601820013

RECTIFIER .............................. 2 .......... SR30MA-6R

0017105016

HEX HEAD BOLT

103189004

INSULATOR WASHER

011208035

HEX HEAD BOLT ..................... 6 .......... REPLACES 0017108035

D2185300004

SET BOLT

0040008000

LOCK WASHER

031108160

PLAIN WASHER ....................... 2 .......... REPLACES 0041208000

0019008016

HEX HEAD BOLT

020108060

HEX NUT .................................. 4 .......... REPLACES 0207208000

1991843504

CONNECTION PLATE

1001843504

CONNECTION PLATE

D2155400004

COVER FAN

02072080000

HEX NUT

011208025

HEX HEAD BOLT ..................... 4 .......... REPLACES 0012308025

Summary of Contents for WHISPERWELD SGW-250SS

Page 1: ...TOR Model SGW 250SS Revision 2 08 08 01 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 537 4259 E mail mq multiquip com www multiquip com Parts No D2845200004A ...

Page 2: ...PAGE 2 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 ...

Page 3: ...ENT TMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SER SER SER SER SERVICE DEP VICE DEP VICE DEP VICE DEP VICE DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 W W W W WARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 MAIN MAIN MAIN MA...

Page 4: ...sembly 42 43 Control Panel Assembly 44 47 Electric Parts Assembly 48 49 Battery Assembly 50 51 Tail Pipe Assembly 52 53 Fuel Tank Assembly 54 55 Enclosure Assembly 56 57 Name Plate And Decals 58 59 NOTE Specification and part number Specification and part number Specification and part number Specification and part number Specification and part number are subject to change without are subject to ch...

Page 5: ...ete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 Dealer account number Dealer name and address Shipping address if different than billing address Return fax number App...

Page 6: ...nameplate operation and safety decals when they become difficult read Always check the machine for loosened threads or bolts before starting Always refuel in a well ventilated area away from sparks and open flames Always use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result ...

Page 7: ... parts to cool before servicing generator Provide adequate ventilation when operating the generator DO NOT operate the generator in any enclosed or narrow space The gasoline engine that provides power to the generator gives off DEADLY monoxide gas Always make sure the welder generator is secure on level ground so that it cannot slide or shift around endangering workers Also keep the immediate area...

Page 8: ...PAGE 8 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 OPERATION AND SAFETY DECALS ...

Page 9: ...SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 PAGE 9 OPERATION AND SAFETY DECALS P N DCL160 ...

Page 10: ...n e r r u C s p m A 5 2 2 0 5 s n o i t a c i f i c e p S r o t a r e n e G e s a h P e s a h P e l g n i S s e r i W d e d n u o r G l a r t u e N s e r i W 3 t u p t u O d e t a R W k 2 7 e g a t l o V d e t a R s t l o V 0 4 2 0 2 1 y c n e u q e r F z H 0 6 r o t c a F r e w o P 0 1 g n i t a R s u o u n i t n o C s n o i t a c i f i c e p S e n i g n E l e d o M D X V 0 1 6 X G A D N O H e p ...

Page 11: ...ure Warning Alarm Intheeventoflowoilpressure engine thiswelder generator is equipped with an engine protection fail safe system If low oil pressure is detected while operating the welder generator the engine protection system will shut down the engine If this condition low oil pressure should occur please refer to the engine troubleshooting table in this manual Excitation System The SGW 250SS weld...

Page 12: ...PAGE 12 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 Figure 1 SGW 250SS Dimensions SGW 250SS DIMENSIONS ...

Page 13: ... support device with maximum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim 9 Tire Ply The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc 10 Wheel Hub T...

Page 14: ... L E E H W T L I T L L U F W 0 7 R L R T 0 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7 0 6 5 4 A C D L A G 3 5 E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 0 1 R L R T 5 2 1 0 0 1 A C D L A G 0 5 1 E G R U S C I L U A R D Y H...

Page 15: ...L 5 R E B B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 0 1 R L R T 6 5 2 E L B A T S U J D A E Y E 3 T P O C 5 1 ...

Page 16: ...mportant factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread wear Table 3 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems CAUTION NOTE ALWAYSwearsafetyglasseswhenremoving or installing force fitted parts Fail...

Page 17: ... 1 5 2 0 2 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fasteners matched to the cone angle of the wheel Proper procedure for attachment of the wheels is as follows 1 S...

Page 18: ...PAGE 18 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS TRAILER WIRING DIAGRAM ...

Page 19: ...cks underneath the trailer s bumper to prevent tipping tipping tipping tipping tipping while parked Use the trailer s hand winch to adjust the height of the trailer then insert locking pin to lock wheel stand in place while parked Avoid sudden stops and starts This can cause skidding or jackknifing Smooth gradual starts and stops will improve gas milage Avoid sharp turns to prevent rolling Remove ...

Page 20: ... on air filter cannister to gain access to filter element 9 MainCircuitBreaker This2 polecircuitbreakerprovides circuit protection 265V 30 amps for the electric parts 10 ON OFFSwitch Thisswitchisusedtostart andstopthe engine Must be in th ON position up when starting the engine PlaceintheOFFposition down tostoptheengine 11 Start Button Press and hold this push button switch until the engine has st...

Page 21: ...is lug and a ground rod Make sure the ground rod is inserted deep into the ground to provide a good earth ground Consult with local Electrical and Safety Codes for proper connection 24 Fuel Tank Holds 10 gallons 38 liters of unleaded fuel 25 Fuel Gauge Indicates the amount of fuel in the fuel tank 26 Choke Knob Used in the starting of a cold engine or in cold weather conditions The choke enriches ...

Page 22: ...exhaust contains noxious elements Selecting Optimum Welding Cable Use the table below Table 2 to select the best cable for the total length and current of the application being used Indoor Installation Exhaust gases from gasoline engines are extremely poisonous Whenever an engine is installed indoors the exhaust fumes must be vented to the outside The engine should be installed at least two feet f...

Page 23: ...ension Cable When electric power is to be provided to various tools or loads at some distance from the generator extension cords are normally used Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use load is held to a minimum Use the cable selection chart Table 3 as a guide for selecting proper cable size SGW 250SS PRE ...

Page 24: ... PRE SETUP Figure 7 Engine Oil Dipstick l i O r o t o M d e d n e m m o c e R 8 e l b a T e g n a R e r u t a r e p m e T l i O e p y T F 3 2 F 4 0 1 C 5 C 0 4 0 3 E A S F 5 F 3 2 C 5 1 C 5 0 3 W 0 1 E A S r o 0 2 E A S 5 1 C 5 w o l e B 0 3 W 0 1 E A S r o W 0 1 E A S Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the engine manual Battery This unit is of neg...

Page 25: ...eez the antifreez the antifreez the antifreeze mixing r e mixing r e mixing r e mixing r e mixing ratio m atio m atio m atio m atio must ust ust ust ust be less than 50 be less than 50 be less than 50 be less than 50 be less than 50 NOTE Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the K K K K Kobota Engine Oper obota Engine Oper obota Engine Oper obota Engi...

Page 26: ... no load condition With the automatic idle control switched ON the engine revolutions will automatically drop to about 2100 rpm low speed operation within 7 seconds after the welding stops When welding is resumed the engine speed is automatically increased to about 3600 rpm high speed operation as soon as the electrode contacts the base metal This provides for smooth welding operation With AC load...

Page 27: ...otors and motor driven equipment draw much greater current for starting than during operation Aninadequatesizeconnectingcablewhich cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable The idle control is operated at minimum load capacity of 100W If the load capacity is less than 100W place the idle control switch to the OFF positio...

Page 28: ... di electric breakdown from poor contact s n o i t a c i l p p A g n i d l e W 2 1 e l b a T Y T I R A L O P D O H T E M G N I D L E W S N O I T A C I L P P A L A C I P Y T y t i r a l o P t h g i a r t S p m a l C d n u o r G l a r e n e g r o f s l a i r e t a m l e e t s g n i d l e W s e t a l p s s e n k c i h t d n a s e r u t c u r t s r e d l o H e d o r t c e l E y o l l a r e p p o c r o...

Page 29: ...ch Switch Switch Switch Switch functions are inoperative NOTE When the CV CC Selector Switch Selector Switch Selector Switch Selector Switch Selector Switch is in the CC position the V V V V Voltage Control oltage Control oltage Control oltage Control oltage Control function is inoperative NOTE WhenusingtheCurrentControl CurrentControl CurrentControl CurrentControl CurrentControl knobtoadjustthecu...

Page 30: ...ultaneously subject to all of the following conditions z CC CV Selector Switch is in the CC mode z CC Current Range Selector is in the low mode z Current Control is in the MAX position Undertheaboveconditions theweldercan supply welding current of 120 amps and AC current up to 3 kW at 120V and 240V NOTE The 250 amp 60 duty cycle referenced in Table 7 is for CV welding ONLY NOTE SGW 250SS WELDER OP...

Page 31: ... 1 On the front panel of the generator set the ON OFF switch to the ON position up 2 Pull the choke knob half way out half open 3 Press and hold the start push button switch until the engine starts then release 4 After the engine starts gradually push the choke knob inward all the way back to its closed position 5 If the engine does not start within 10 seconds after pushing start button wait about...

Page 32: ...ce the foam air filter element to the air cleaner body Be sure the gaskets are in place then reinstall the paper air filter element and cover Tighten the air filter wing bolt securely Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water Remove dust or water in the strainer cap and wash it in gasoline Securely fasten the fuel strainer cap so that fuel will not leak Check ...

Page 33: ... a l p e R 1 X r e t l i F r i A n a e l C X k n a T l e u F f o m o t t o B n i a r D X e d i s t u O d n a e d i s n I t i n U n a e l C X r e t l i F l e u F e g n a h C 2 X l e v e L n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a e l C X t n e m e l E r e t l i F r i A e c a l p e R X s p m a l C d n a s e s o H l l a k c e h C X k n a T l e u F f o e d i s n I n a e l C...

Page 34: ...he oil from the crankcase and refill with fresh oil z Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil z Slowly rotate the engine a few times with the and install a new plug z Remove the NEGATIVE battery cable from the negative post on the battery z Stop the engine at the compression point z Clean all external parts of the generating set w...

Page 35: ...SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 PAGE 35 SGW 250SS ENGINE GENERATORWIRING DIAGRAM ...

Page 36: ... t i l i b a p a c g n i d l e w e v i t a r e p o n i e r a s t n e m t s u j d a r e m r o f s n a r t t n e r r u c e v i t c e f e D 3 T C r o 2 T C 1 T C r e m r o f s n a r t e c a l p e R r e l l o r t n o C d l e i F e v i t c e f e D r e l l o r t n o C d l e i F e c a l p e R e R r e i f i t c e r e v i t c e f e D r e i f i t c e r e c a l p e R 2 L r o 1 L r o L C D r o t c a e r e v i...

Page 37: ... n e t h g i T g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n r o w t f a h s m a c l e u F e c a l p e R d e g g o l c e l z z o n n o i t c e j n I e l z z o n n o i t c e j n i n a e l C p m u p n o i t c e j n I g n i n o i t c n u f l a m e c a l p e r r o r i a p e R t f a h s k n a r c f o e r u z i e S r e d n i l y c n o t s i p t f a h s m a c g n i r a e b r o r e n i l e...

Page 38: ... e i f i c e p s e h t o t e c u d e R n r o w r e n i l d n a g n i r n o t s i P k c u t s r o e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A y a r g k r a d r o k c a l b r e h t i E d e v r e s b o s i s a g t s u a h x e d a o l r e v O d a o l e h t n e s s e L d e s u l e u...

Page 39: ... s e r i w n e k o r b t i u c r i c t r o h s r e y a L g n i d n i w e r u t a m r a e r u t a m r a e c a l p e r r o r i a p e R y r e t t a b d n a s e s i r d e e p s e n i g n E n o o s o o t s e g r a h c s i d r o t a l u g e r e n i g n e e v i t c e f e D r o t a l u g e r e c a l p e R g n i r i w e v i t c e f e D g n i r i w e c a l p e r r o r i a p e R e n i g n e d n a s e s i r d...

Page 40: ... or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit Note If more than one of the same reference number is listed the last one listed indicates newest or latest part available NOTE The contents of this parts catalog are The contents of this parts catalog are The contents of this parts catalog are The c...

Page 41: ...5 FUEL FILTER 5 15400PR3004 OIL FILTER 1 15427ZJ1000 SCREEN CRANKCASE OIL FILTER 1 35480ZJ1812 SWITCH ASSY OIL LEVEL 1 0601200102 STARTER SWITCH 1 0810105800 FUEL CAP 1 0601805331 MAIN CIRCUIT BREAKER 1 0601827399 CONTROL UNIT 1 1620150404 SOLENOID ROTARY 4 9807952876 SPARK PLUG 2 0601821370 RECTIFIER 1 0601831841 CV CC SELECTOR SWITCH 1 0601803070 CC CURRENT RANGE SELECT SW 2 D1233000004 OUTPUTTE...

Page 42: ...PAGE 42 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS GENERATOR ASSY GENERATOR ASSY ...

Page 43: ...0017106025 11 1961324003 GROMMET 1 12 D2133300004 COVER 1 13 D2131500404 SET BOLT 4 14 0040010000 LOCKWASHER 4 15 031110160 PLAINWASHER 4 REPLACES 0041210000 16 D1153500603 COVER 2 17 D11535005031 COVER 2 18 D2155500013 COVER 1 19 011006010 HEX HEAD BOLT 4 REPLACES 0017106010 20 1961844513 FIN 4 21 0601820012 RECTIFIER 2 SR30MA 6S 22 0601820013 RECTIFIER 2 SR30MA 6R 23 0017105016 HEX HEAD BOLT 16 ...

Page 44: ...PAGE 44 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS CONTROL PANEL ASSY CONTROL PANEL ASSY ...

Page 45: ...2 16 0601200102 STARTER SWITCH 1 ST 403 17 0601800682 HOUR METER 1 820114 18 0027403512 MACHINE SCREW 2 0030003500 HEX NUT 2 19 0801831204A OUTPUTTERMINAL 2 REPLACES D1233000004 20 0801880004 INSULATORWASHER 2 21 020310080 HEX NUT 4 REPLACES 0039510000 22 030212300 LOCKWASHER 4 REPLACES 0045110000 23 0042710000 PLAINWASHER 4 24 0037810000 WING NUT 2 25 0601812529 RECEPTACLE 1 L14 30R 26 0601811031...

Page 46: ...PAGE 46 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS CONTROL PANEL ASSY CONTROL PANEL ASSY ...

Page 47: ...0027103020 MACHINE SCREW 2 45 0601827399 CONTROL UNIT 1 FD 80 46 0027105012 MACHINE SCREW 6 47 0601823707 RELAY 1 CA1A DC12V N 48 0027105020 MACHINE SCREW 1 49 0601815870 TERMINAL BOARD 1 KT 20 2P D9522001204 SYMBOL SEAL 1 50 0601815758 TERMINAL BOARD 1 KT 30 2P D9522000804 SYMBOL SEAL 1 51 0027105020 MACHINE SCREW 2 52 8511864601A TERMINAL PLATE 1 REPLACES 8511864604 53 0016906016 HEX HEAD BOLT 5...

Page 48: ...PAGE 48 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS ELECTRIC PARTS ASSY ELECTRIC PARTS ASSY ...

Page 49: ...CES 0603210120 3 0017106016 HEX HEAD BOLT 12 4 1622636103Z ROTARY SOLENOID 1 7SL25 22 REPLACES 1620150404 5 1992636004 ARM SOLENOID 1 6 0050403020 SPRING PIN 1 7 0010106025 HEX HEAD BOLT 1 0030006000 HEX NUT 1 8 A6356600404 WIRE STOPPER 1 9 0017105010 HEX HEAD BOLT 1 10 D2356200003 BRACKET SOLENOID 1 11 0207006000 HEX NUT 2 12 0010106040 HEX HEAD BOLT 1 0038706000 HEX NUT 1 13 0016906016 HEX HEAD ...

Page 50: ...PAGE 50 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS BATTERY ASSY BATTERY ASSY ...

Page 51: ...SSY NO PART NO PART NAME QTY REMARKS 1 0805081004 BATTERY SHEET 1 REPLACES 1702202104 2 D2345200004 BATTERY BAND 1 3 0805082704 BATTERY BOLT 2 4 0037806000 WING NUT 2 5 0040006000 LOCKWASHER 2 6 0041206000 PLAINWASHER 2 7 0602220600 TERMINAL CAP RED 1 0602220601 TERMINAL CAP BLACK 1 8 D1343200604 TERMINAL CAP 1 ...

Page 52: ...PAGE 52 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS TAIL PIPE ASSY TAIL PIPE ASSY ...

Page 53: ...DER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 PAGE 53 SGW 250SS TAIL PIPE ASSY TAIL PIPE ASSY NO PART NO PART NAME QTY REMARKS 1 D2335100013 OUTLET PIPE 1 2 D9102200104 PIPE BAND 1 3 0016908030 HEX HEAD BOLT 1 ...

Page 54: ...PAGE 54 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS FUEL TANK ASSY FUEL TANK ASSY ...

Page 55: ... NO PART NAME QTY REMARKS 1 A6365000402B FUEL TANK 1 INCLUDES ITEMS W 1 1 0810105900 CAP FUEL TANK 1 REPLACES 0810105800 1 2 0810105900 FUEL FILTER 1 2 3015530004 DRAIN PLUG 1 3 0150200011 O RING 1 4 0602125032 FUEL GAUGE 1 5 0016908020 HEX HEAD BOLT 4 6 0605513143 FUEL HOSE 1 7 0605515093 HOSE BAND 1 8 0605515240 HOSE BAND 1 ...

Page 56: ...PAGE 56 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS ENCLOSURE ASSY ENCLOSURE ASSY ...

Page 57: ...5000413 FRONT FRAME 1 13 1 D2492200114 LINING 1 14 0016908020 HEX HEAD BOLT 4 15 D2425200104 COVER FRONT FRAME 1 16 0016906016 HEX HEAD BOLT 6 17 D2485100213 PANEL 1 17 1 D2498200013 LINING 1 18 0016908020 HEX HEAD BOLT 2 19 D2445000402 REAR FRAME 1 20 0016908020 HEX HEAD BOLT 8 21 D2445300304 COVER REAR FRAME 1 22 0016906016 HEX HEAD BOLT 5 23 0016906016 HEX HEAD BOLT 1 0040506000 TEETHEDWASHER 1...

Page 58: ...PAGE 58 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 SGW 250SS NAME PLATE AND DECALS ASSY NAME PLATE AND DECALS ASSY ...

Page 59: ... 1 S2090 10 0800689504 DECAL BATTERY NEGATIVE 1 S2091 11 0820650604 DECAL DANGER EXP GASES BATTERY 1 12 D2562100103 DECAL STRIPE 2 REPLACES D26210010 13 PLATE SERIAL NO 1 CONTACT MQ SERVICE DEPT WITH MODEL AND S N 14 D2552000313 DECAL AC POWER OUTPUT 1 REPLACES D25200031 15 0800628504 DECAL GROUND 1 S1123 16 B9504000404 DECAL WARNING MOVING PARTS 2 REPLACES B90400040 17 0800690804 DECAL WELDING OU...

Page 60: ...PAGE 60 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY ...

Page 61: ...00 COVER HEAD 1 7 12314ZJ1000 COVER HEAD FILLER 1 8 12391ZJ1000 GASKET HEAD COVER 2 9 15611921000 CAP OIL 1 10 17101ZJ1000 MANIFOLD IN 1 11 17151ZJ1003 GASKET IN MANIFOLD 2 12 90121ZJ1000 BOLT FLANGE 6X25 CT200 8 13 91301805000 O RING 26X2 7 1 14 92900080250B BOLT STUD 8X25 4 15 9430112200 PIN A DOWEL 12X20 4 16 9405008000 NUT FLANGE 8MM 4 17 9430112200 PIN DOWEL 12X20 4 18 957010603200 BOLT FLANG...

Page 62: ...PAGE 62 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY ...

Page 63: ... OIL 1 REPLACES 15400PR3004 10 25523VD6010 COLLAR FILTER SETTING 2 11 31511ZJ1000 CLAMP WIRE 1 12 35480ZJ1812 SWITCH ASSY OIL LEVEL 1 15 90014ZE6000 BOLT FLANGE 6X35 3 16 90018PN3000 HOLDER OIL FILTER 1 17 90029888000 BOLT FLANGE 6X16 2 18 90031ZE1000 BOLT FLANGE 6X32 2 20 91201ZJ1003 OIL SEAL 38X58X11 1 22 91353671003 O RING 14MM 1 REPLACES 91353671004 23 9280014000 BOLT DRAIN PLUG 14MM 2 24 9405...

Page 64: ...PAGE 64 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY ...

Page 65: ...ZJ1003 ROTOR OIL PUMP OUTER 1 7 15232ZJ1000 SPRING RELIEF VALVE 1 8 15348ZJ1000 COVER OIL FILTER 1 9 15427ZJ1000 SCREEN OIL FILTER 1 10 15655ZJ1000 DIPSTICK OIL 1 11 16541ZJ1000 SHAFT GOVERNOR ARM 1 12 16542ZJ1000 FORK GOVERNOR 1 16 91201ZJ1003 OIL SEAL 38X58X11 1 17 91259NM0000 OIL SEAL 10X16X4 5 1 REPLACES 91206333003 18 91302MB6830 O RING 13X3 0 2 19 93500050100A SCREW PAN 5X10 2 20 9430108140 ...

Page 66: ...PAGE 66 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY ...

Page 67: ...C GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 PAGE 67 HONDA GX610VXD ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 3 13310ZJ0880 CRANKSHAFT COMP V TYPE 1 4 90401ZJ1000 WASHER CRANKSHAFTTHRUST 1 ...

Page 68: ...PAGE 68 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE PISTON ASSY PISTON ASSY ...

Page 69: ...1000 PISTON STD 2 13102ZJ1000 PISTON 0 25 2 13103ZJ1000 PISTON 0 50 2 13104ZJ1000 PISTON 0 75 2 3 13111ZJ1000 PIN PISTON 2 4 13210ZJ1000 ROD SET CONNECTING 2 INCLUDES ITEM W 5 13211ZJ1003 BEARING A CONNECTING ROD BLUE 4 13212ZJ1003 BEARING B CONNECTING ROD BLACK 4 13213ZJ1003 BEARING C CONNECTING ROD BROWN 4 13214ZJ1003 BEARING D CONNECTING ROD GREEN 4 13215ZJ1003 BEARING E CONNECTING ROD 4 13216Z...

Page 70: ...PAGE 70 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE CAMSHAFT ASSY CAMSHAFT ASSY ...

Page 71: ... 25 2 14576ZJ1801 PIN A DECOMPER 7 85 2 14577ZJ1801 PIN B DECOMPER 7 95 2 14578ZJ1801 PIN C DECOMPER 8 05 2 14579ZJ1801 PIN D DECOMPER 8 15 2 14580ZJ1801 PIN E DECOMPER 8 25 2 11 14581ZJ1801 ROD DECOMPER 1 12 14586ZJ1800 SPRING DECOMPER PIN HOLDER 2 13 14711ZJ1000 VALVE INLET 2 14 14721ZJ1000 VALVE EX 2 15 14751ZE2003 SPRING VALVE 4 16 14771ZE2000 RETAINER IN VALVE SPRING 4 17 14775ZE2010 SEAT VAL...

Page 72: ...PAGE 72 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE FAN COVER ASSY FAN COVER ASSY ...

Page 73: ...9615ZJ1000 HOOD FAN COVER 1 7 19617ZJ4000 COVER R SIDE PLATE 1 9 19631ZJ1000 SHROUD R 1 10 19632ZJ1000 SHROUD L 1 12 33713GC2000 COLLAR B TAILLIGHT 6 13 90013883000 BOLT FLANGE 6X12 8 14 90018ZE1000 BOLT FLANGE 6X23 2 15 90042ZJ1000 BOLT STUD 6X75 4 16 90055ZE1000 SCREW TAPPING 4X6 3 17 90104GF6000 BOLT FLANGE 6X20 2 18 90113GE4000 BOLT FLANGE 6MM BLACK 2 19 90320MM5000 NUT SPRING 6MM 2 20 9405006...

Page 74: ...PAGE 74 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE CARBURETOR ASSY CARBURETOR ASSY ...

Page 75: ...ARBURETOR ASSY BG21E B 1 INCLUDES ITEMS W 12 16148141881 CAP CHOKE LEVER DUST 1 13 16151ZJ0020 JET SET 60 1 14 16166ZJ1010 NOZZLE MAIN 1 REPLACES 16166ZJ0000 15 16178548004 O RING 5 8X1 9 1 16 16200ZJ1003 VALVE ASSY SOLENOID 1 17 16211ZJ1000 INSULATOR CARBURETOR 1 18 16221ZG8000 GASKET CARBURETOR 2 19 17228ZG8003 GASKET AIR CLEANER 1 20 17410ZJ1000 ELBOW COMP AIR CLEANER 1 INCLUDES ITEMS W 21 1902...

Page 76: ...PAGE 76 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE AIR CLEANER ASSY AIR CLEANER ASSY ...

Page 77: ...NCLUDES ITEMS W 6 17231ZJ1000 COVER AIR CLEANER 1 7 17232ZJ1000 GROMMET AIR CLEANER 1 8 17237ZJ1000 HOSE AIR CLEANER 1 9 17251ZJ1000 TUBE AIR CLEANER CONN 1 10 17255758000 BAND AIR CLEANER CONN TUBE 1 INCLUDES ITEMS W 11 17257HB3000 BAND AIR CLEANER B 1 12 90017ZJ1000 BOLT AIR CLEANER 1 13 90018ZE1000 BOLT FLANGE 6X23 3 14 90120102000 COLLAR AIR CLEANER HOUSING 4 15 93500040200A SCREW PAN 4X20 1 1...

Page 78: ...PAGE 78 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE MUFFLER ASSY MUFFLER ASSY ...

Page 79: ...1 INCLUDES ITEMS W 2 18310ZJ1000 MUFFLER COMP HIGH 1 18310ZJ1003 3 18321ZJ1000 PROTECTOR MUFFLER HIGH 1 18321ZJ1003 4 18330ZJ1601 PIPE COMP EX HIGH L 1 5 18333ZJ1000 STAY MUFFLER HIGH 1 18338ZJ1003 6 18396ZJ1003 BAND ASSY 1 7 957010801400 BOLT FLANGE 8X14 4 8 957010802000 BOLT FLANGE 8X20 4 9 957010600800 BOLT FLANGE 6X8 6 HONDA GX610VXD ENGINE MUFFLER ASSY ...

Page 80: ...PAGE 80 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE FUEL PUMP ASSY FUEL PUMP ASSY ...

Page 81: ...L 1 5 19905ZA8701 GROMMET WIRE 1 6 35806752630 BASE CLIP 1 7 90617SA0003 CLIP WIRE HARNESS 1 8 950014511040 BULK HOSE FUEL 4 5X110 1 9 950015519540 BULK HOSE FUEL 5 5X195 1 10 950015521540 BULK HOSE FUEL 5 5X215 1 11 9500202080 CLIP TUBE B8 2 12 950024105008 CLIP TUBE 10 5MM 4 13 950033601620 TUBE VINYL 11X13X160 1 14 957010600800 BOLT FLANGE 6X8 2 15 957010601400 BOLT FLANGE 6X14 2 HONDA GX610VXD...

Page 82: ...PAGE 82 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE FLYWHEEL ASSY FLYWHEEL ASSY ...

Page 83: ... NO PART NAME QTY REMARKS 1 19511ZJ1000 FAN COOLING 1 2 19513ZJ1000 PLATE COOLING FAN SETTING 1 7 31110ZJ1811 FLYWHEEL COMP 1 10 90201ZG3000 NUT FLANGE 20MM 1 11 90401ZG3000 WASHER 20MM 1 12 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 14 957010801600 BOLT FLANGE 8X16 3 HONDA GX610VXD ENGINE FLYWHEEL ASSY ...

Page 84: ...PAGE 84 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE IGNITION COIL ASSY IGNITION COIL ASSY ...

Page 85: ... 4 30700ZJ1003 CAP ASSY NOISE SUPPRESSER 2 5 31630ZJ1003 COIL ASSY CHARGE 12V 3A 1 31630ZJ0880 COIL ASSY CHARGE 12V 3A 1 7 31740ZJ1003 DIODE ASSY ENGINE STOP 1 INCLUDES ITEM W 8 63312ZA7000 GROMMET TOOL 1 9 90014ZE6000 BOLT FLANGE 6X35 2 11 90121952000 BOLT FLANGE 6X25 2 12 90658SA0003 CLIP WIRE HARNESS 1 13 90673GJ5003 CLIP CORD 1 14 91504750003 CLIP WIRE HARNESS 1 15 957010600800 BOLT FLANGE 6X8...

Page 86: ...PAGE 86 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE STARTER MOTOR ASSY STARTER MOTOR ASSY ...

Page 87: ... BRACKET STARTER MAGNETIC SET 1 3 32402ZJ1810 CABLE MAGNET SWITCH 1 INCLUDES ITEMS W 4 32411KB9930 COVER A MAGNETIC SWITCH 1 5 32411402000 COVER STARTER MOTOR TERMINAL 1 6 35850ZJ1811 SWITCH ASSY STARTER MAGNETIC 1 7 9405006000 NUT FLANGE 6MM 2 8 9407006080 NUT WASHER 6MM 2 9 9430110120 PIN DOWEL 10X12 2 10 957010811000 BOLT FLANGE 8X10 2 HONDA GX610VXD ENGINE STARTER MOTOR ASSY ...

Page 88: ...PAGE 88 SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 HONDA GX610VXD ENGINE CONTROL ASSY CONTROL ASSY ...

Page 89: ...KNOB 1 18 17951ZG1000 KNOB CHOKE 1 19 90013883000 BOLT FLANGE 6X12 2 20 90015ZE3790 BOLT GOVERNOR ARM 1 22 90114SA0000 NUT SELFLOCK 6MM 1 25 9350005012OH SCREW PAN 5X12 2 26 93500050160A SCREW PAN 5X16 1 27 9350005025OH SCREW PAN 5X25 1 28 94001050000s NUT HEX 5MM 1 29 9455006000 NUT FLANGE 6MM 1 31 16265ZJ1U80 STAY ASSY AUTO THROTTLE 1 INCLUDES ITEMS W 32 16534ZJU80 SPRING RETURN 1 33 16550ZJ1U80...

Page 90: ...uip shall not be liable here under for damagesinexcessofthepurchasepriceofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATIONOFWARRANTIES Nowarranties expressorimplied aremade in connection with the sale of parts or trade accessories nor as to any engine ...

Page 91: ...SGW 250SS DC WELDER AC GENERATOR PARTS OPERATION MANUAL REV 2 08 08 01 PAGE 91 NOTE PAGE ...

Page 92: ...DEP VICE DEP VICE DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 W W W W WARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 MAIN MAIN MAIN MAIN MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MULTIQUIPINC 18910 WILMINGTON AVE CARSON CALIFORNIA 90746 31...

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