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PAGE 28 — TB12SE/TB12PE TUFFTRUK POWER BUGGY • OPERATION MANUAL — REV. #0 (04/01/22)

ERROR CODES

DIAGNOSTICS

The Curtis1229 controller detects a wide variety of faults 

or error conditions. Diagnostic information will be shown 

on the Curtis 3100R diagnostic display (Figure 34). Error 

or faults will be displayed in the format “Er ##”.
The error code shown in Figure 34 is an 

encoder 

failure 

(Er 18). Reference the error code table shown below for 

additional codes.
Some errors may be corrected by simply turning the ignition 

key off, then back on and see if the fault clears. If that does 

not work turn the ignition to the off position and remove the 

35-pin connector from the controller.

 NOTICE

The Curtis 1229 controller is not repairable in the field.

Please contact your nearest Multiquip Authorized 

Service Center (ASC) for repair or replacement.

Figure 34. Curtis 3100 Diagnostic Gauge

Check the connector for corresion or damage, clean if 

necessary and reinsert. If that does not correct the problem, 

please contact your nearest Multiquip Authorized Service 

Center (ASC) for repair or replacement.

 

ERROR

CODE

Error Codes 

HW Failsafe

29  Supervisor SW 4 Fault

76  Driver 5 Overcurrent

PLD Clock Fail

30  Supervisor SW 5 Fault

77  Driver 6 Fault

Calibration Reset

31  Supervisor KSI Voltage Fault

78  Driver 6 Overcurrent

10  Main Brake Driver Overcurrent 32  Supervisor Motor Speed Fault

79  Correlation Fault

11  Main Driver Open Drain

33  Supervisor Dir Check Fault

80  HPD Sequencing

12  EMR Redundancy

34  External Supply Fault

81  Parameter Change

13  EEPROM Failure

36  EM Brake Driver Open Drain

82  NV Memory Fault

15  Main Contactor Dropped

37  EM Brake Driver On

90  Motor Temp Hot Cutback

16  Current Sensor

41  Pot 1

92  Motor Open

17  Main Contactor Welded

42  Pot 2

93  Controller Overcurrent

18 Encoder

43  Pot 3

94  VBAT Too High

19  PDO Timeout

50  Severe Undervoltage

95  Controller Undertemp Cutback

20  Supervisor Comms

52  Controller Severe Undertemp

96  Stall Detected

21  Supervisor Watchdog

53  Controller Severe Overtemp

97  Controller Overtemp Cutback

22  Supervisor Pot 1 Fault

54  Precharge Failed

98  Overvoltage Cutback

23  Supervisor Pot 2 Fault

70  Driver Shorted

99  Undervoltage Cutback

24  Supervisor Pot 3 Fault

71  Driver 3 Fault

101  User Fault Estop

25  Supervisor Pot H Fault

72  Driver 3 Overcurrent

102  User Fault Severe

26  Supervisor SW1 Fault

73  Driver 4 Fault

27  Supervisor SW2 Fault

74  Driver 4 Overcurrent

28  Supervisor SW3 Fault

75  Driver 5 Fault

Summary of Contents for TuffTruk EB500

Page 1: ...ication or associated parts manual visit our website at www multiquip com OPERATION MANUAL THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES MODEL TB12SE TB12PE EB500 WALK BEHIND POWER BUGGY 24VDC...

Page 2: ...alk Behind Power Buggy Safety Information 3 6 Specifications Buggy 7 Specifications Electric Motor 8 Noise And Vibration 9 Dimensions 10 General Information 11 Components 12 13 Inspection 14 15 Operat...

Page 3: ...al injury GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective de...

Page 4: ...ace over which you will travel Look for holes drop offs and obstacles Look for rough and weak spots on docks ramps or floor ALWAYS Look for oil spills wet spots and slippery surfaces Look for soft soi...

Page 5: ...ne in proper running condition Fix damage to machine and replace any broken parts immediately The entireTuffTruk tub shroud wheels etc should be cleaned after every use Make sure there is no buildup o...

Page 6: ...underneath wheel to prevent rolling DO NOT use the TuffTruk to transport people When transporting the TuffTruk on a truck or trailer know the overall height to avoid contacting overhead obstructions s...

Page 7: ...ive 24 VDC Electric Motor Speed Forward Up to 4 0 mph 6 43 km h Speed Reverse Up to 1 5 mph 2 42 km h Steering Radius Outside Dia 56 in 1 422 mm Brake System Dead Man Handle Dump Control Mechanical Du...

Page 8: ...MER Type Permanent Magnet DC Electric Motor Speed Control Method Curtis 1228 Controller Starting Method Electric Max RPM No Load 2900 Input Voltage 24 VDC Wattage 750 X 2 1500W Poles 4 Protection Clas...

Page 9: ...obtained using the operating condition of the machine that generates the most repeatable but highest values in accordance with the applicable standards for the machine 3 Per EU Directive 2002 44 EC th...

Page 10: ...s Table 4 Dimensions Reference Letter Dimension in mm A 34 20 869 B 16 50 419 C 70 30 1 786 D 41 90 1 064 E 39 20 995 F 10 9 277 G 7 40 188 H 28 60 726 I 53 0 1 340 J 33 40 848 K 5 50 140 L 33 40 848...

Page 11: ...del 1229 Speed Controller ECU This controller provides functional and directional control of theTuffTruk buggy It allows the buggy to start and stop or move in a forward or reverse direction This cont...

Page 12: ...GE 12 TB12SE TB12PETUFFTRUK POWER BUGGY OPERATION MANUAL REV 0 04 01 22 COMPONENTS 1 4 5 6 11 12 17 13 14 3 2 9 8 18 7 15 16 19 22 23 24 21 20 25 10 Figure 2 TuffTruk Walk Behind Power Buggy Component...

Page 13: ...tor controller to release the brake Microswitch is located inside handle 11 Dump Control Lever Push the lever forward to place the tub in the dump position vertical 12 Free Wheel Brake Bypass Switch M...

Page 14: ...the battery cables CAUTION NEVER disable or disconnect the emergency stop switch It is provided for operator safety Injury may result if it is disabled disconnected or improperly maintained CAUTION AL...

Page 15: ...k and make sure that the power buggy s steering turns freely and that there is no binding This section is intended to assist the operator with the initial start up of the unit It is extremely importan...

Page 16: ...he motor controller J1 3 to release the brake 2 230v 110v 50Hz 60Hz 1 EMERGENCY STOP SWITCH 2 230v 110v 50Hz 60Hz 1 IGNITION SWITCH BATTERY GAUGE LOW BATTERY LEVEL DIAGNOSTIC GAUGE Figure 7 Deadman Le...

Page 17: ...cessary to determine the grade of the path TheTB11G E buggies can travel up or down slopes not exceeding 25 Figure 12 DO NOT travel on steeper slopes To determine the grade of your path of travel use...

Page 18: ...uk A B TUB BUCKET DUMPING 1 To place the tub in the dump position Figure 14 pull back on the dump lever and release The tub will automatically rotate to the vertical position and dump its contents Fig...

Page 19: ...ease the RED deadman lever and come to a complete stop Brake is now set 2 Place the ignition switch in the OFF position 3 Block wheels if on a slope or incline EMERGENCY SHUTDOWN 1 Push the EMERGENCY...

Page 20: ...2 MAINTENANCE Table 5 Power Buggy Maintenance Schedule Check Item OPERATION DAILY Periodic Maintenance Interval Every 25 Hrs Every 50 Hrs Every 100 125 Hrs Every 200 Hrs Tub Clean X X Tub For Cracks D...

Page 21: ...owerinthisstand bymode battery fully charged and maintains the batteries at full charge and extends battery life OFF IGNITION SWITCH EMERGENCY STOP SWITCH PUSH 3 Remove the battery charger power cable...

Page 22: ...the FWD REV cable Figure 21D away from throttle bracket 8 Remove the two bolts Figure 21E that secure the throttle bracket to the frame 9 Loosen the nut Figure 21F that secures the potentiometer to th...

Page 23: ...ures the output shaft of the potentiometer to the throttle arm 6 Remove support blocks and reinstall control panel Figure 22 Throttle Arm Gap 4 MM NOTICE Ensure when the forward speed lever is release...

Page 24: ...and 2 Torque all lug nuts Figure 25 in sequence DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined byTable 6 CAUTION DO NOT attempt to repair or mod...

Page 25: ...he tub by yourself TUB TIPPING BRACKET MAINTENANCE 4 With two people lift the tub and tipping bracket onto the chassis Figure 29 Make sure the tipping bracket pivot bar rests within the tipping slots...

Page 26: ...cured firmly under the tub catch Figure 31 Adjust the tub catch if necessary LOCKING LEVER Figure 31 Tub Latch TUFFTRUK BUGGY STORAGE For storage of the buggy for over 30 days the following is recomme...

Page 27: ...onnectors should be free of corrosion Make sure battery cable post or eyelet connectors are tight to avoid arcing Charging Guidelines When the batteries have been discharged to full as indicated on th...

Page 28: ...ervisor SW 4 Fault 76 Driver 5 Overcurrent 2 PLD Clock Fail 30 Supervisor SW 5 Fault 77 Driver 6 Fault 9 Calibration Reset 31 Supervisor KSI Voltage Fault 78 Driver 6 Overcurrent 10 Main Brake Driver...

Page 29: ...Main contactor fault failed to close Replace contactor 33 Supervisor DIR check fault Program issue If fault is on an external signal check that signal first If no problem with the external signal lik...

Page 30: ...WD REV speed signal intermittent Check or replace 5K ohm potentiometer Difficult to steer Low tire pressure Check tire pressure Defective damper or steering rod Check or replace damper or steering rod...

Page 31: ...TB12SE TB12PETUFFTRUK POWER BUGGY OPERATION MANUAL REV 0 04 01 22 PAGE 31 NOTES...

Page 32: ...PAGE 32 TB12SE TB12PETUFFTRUK POWER BUGGY OPERATION MANUAL REV 0 04 01 22 ELECTRONIC COMPONENT LOCATOR 2 230v 110v 50Hz 60Hz 1 A D B C P H M J Y V I C1 G O B1 A1 Z N K W S E U X R Q F L T...

Page 33: ...9 MOTOR CONTROLLER BLK WHT GRN GND CONNECT TO 120 VAC POWER SOURCE BLK YEL F BLK WHT K1 1 K1 2 M WHT J1 J1 0 5V IN NOTES BLUE SQUARE WHITE LETTERING DENOTES INTER CONNECTIONS POINTS BLACK CIRCLE WHITE...

Page 34: ...ct at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reser...

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