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15

SAW TRANSPORTATION SAFETY

   

CAUTION

§

 

Use appropriate lifting equipment to ensure the safe movement of
the saw.

§

 

DO NOT use the handle bars and/or front pointer as lifting points.

§

 

NEVER attempt to tow the untrailered saw behind a vehicle.

§

 

NEVER transport the saw with the blade mounted.

EMERGENCIES

§

 

ALWAYS know the location of the

    nearest 

fire extinguisher

.

§

 

ALWAYS know the location of the

    nearest 

first aid kit

.

§

 

In emergencies always know the

    location of the nearest  

phone

 or

    keep a phone on the job site.

   Also know the phone numbers of the
   nearest 

ambulance

doctor

, and 

fire

   department

.  This information will be

   invaluable in the case of an emergency.

Summary of Contents for Sp-6065

Page 1: ...SP 6065 Concrete Saw Operation Manual Revision 0 04 23 03...

Page 2: ...18910 WILMINGTION AVE CARSON CALIFORNIA 90746 800 421 1244 or 310 537 3700 PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 42...

Page 3: ...y sidelights or interesting points of information CAUTION Text set off like this indicates that failure to follow directions could result in damage to equipment WARNING Text set off like this indicate...

Page 4: ...ve harm Some examples of these chemicals are o Lead from lead based paints o Crystalline silica from brick o Cement and other masonry products o Arsenic and chromium from chemically treated lumber You...

Page 5: ...llar Guard 27 WATER SUPPLY AND CONTROL 28 CONTROL PANEL 29 HANDLEBARS 30 FUELING THE SAW 31 STARTING AND STOPPING THE ENGINE 32 COLD WEATHER OPERATION ERROR BOOKMARK NOT DEFINED Glow Plugs Error Bookm...

Page 6: ...ment 46 BLADE COLLAR REMOVAL INSTALLATION 47 CIRCUIT BREAKERS 50 MAXIMUM CUT DEPTH ADJUSTMENT 50 LUBRICATION 51 ENGINE 52 Air and Oil Filter Chart 52 PTO DRIVE MAINTENANCE 53 REPLACING THE BATTERY 55...

Page 7: ...ete Saw operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols DANGER You WILL be KILLED or SERIOU...

Page 8: ...l could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fu...

Page 9: ...and Hearing Hazard NEVER operate the saw without blade guards and covers in place Adhere to safety guidelines ANSI American National Standards Institute OSHA or other applicable local regulations Rot...

Page 10: ...messages are provided throughout this manual to help prevent damage to your concrete saw other property or the surrounding environment NOTE This concrete saw other property or the surrounding environm...

Page 11: ...rated by persons under 18 years of age This equipment is for industrial use and to be used for its intended purpose only NEVER operate this equipment when not feeling well due to fatigue illness or ta...

Page 12: ...he possibility of crush injury Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with HOT components can cause serious burns Never operate the saw in...

Page 13: ...w movement Do not leave saw unattended while engine is running Do not start engine on a sloping surface to prevent unexpected loss of control Do not park or leave saw unattended on a slope the saw can...

Page 14: ...pecified by the blade Read the specifications of the blade to ensure the proper tool has been matched to the material being cut ALWAYS keep blade guards in place Exposure of the blade must not exceed...

Page 15: ...nd a vehicle NEVER transport the saw with the blade mounted EMERGENCIES ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit In emergencies a...

Page 16: ...nd Guard is Installed Belt Drive MUST Be Changed to Proper Size See Owners Manual S M I MASONRY AND CONCRETE SAW MANUFACTURER S INSTITUTE CAUTION FAILURE TO COMPLY WITH THE C C AH JADV EEE AV EEA OIEJ...

Page 17: ...model number and serial number of the saw This information details all parts that were included with the saw when it was shipped from the factory as well as the date of manufacture Record your ENGINE...

Page 18: ...e of the saw as viewed from the operator s position has a left hand thread while the blade mounting bolt on the left side of the saw has a right hand thread Most saw hardware is measured in English in...

Page 19: ...nstalled on the Blade Guard mounting tab r Confirm the rear and side access panels 5 6 and engine protector are in place r Wear eye and hearing protection and protective clothing r Adjust handle bars...

Page 20: ...ween the two speeds by putting a larger diameter sheave on the Blade Shaft If for example you know from experience that you need a Blade Shaft speed of 2000 RPM for the size of blade you normally use...

Page 21: ...he Blade Shaft By selecting a Blade Shaft sheave and Engine sheave a multitude of additional ratios and Blade Shaft speeds are possible The following Sheave sets are available as standard kits Engine...

Page 22: ...5 9 500 3024 2592 2268 2016 1814 1512 1396 1210 1008 10 000 3183 2728 2387 2122 1910 1592 1469 1273 1061 10 500 3342 2865 2507 2228 2005 1671 1543 1337 1114 11 000 3501 3001 2626 2334 2101 1751 1616 1...

Page 23: ...the outer collar and blade Align collar pin through the blade into the inner collar 4 Tighten the 5 8 mounting bolt to 125 175 foot pounds of torque The blade mounting bolt on the right side of the sa...

Page 24: ...lace the standard Collar Bushing Outer Collar and Mounting Bolt that came with the saw with the extended Bolt and Bushing and the new Outer Collar that came with the Kit The Mounting Bolt for the righ...

Page 25: ...rame 2 Connect the water delivery hose to the Blade Guard Ensure that the water pipes are pointed toward the water distribution grooves in the Blade Collars 3 Make sure the front hinged section of the...

Page 26: ...t toward the lower portion of the blade collars aimed at the delivery ports for proper water delivery to the blade Fig 8 Water Tubes and the Blade Collar Removing the Blade Guard During use the Blade...

Page 27: ...nused Blade Collars 1 Slide the Collar Guard 1 onto the Guard Mounting Tab on the frame 2 Verify that the unused Blade Collar 2 is secured to the Blade Shaft by tightening the mounting bolt 3 Fig 9 Th...

Page 28: ...ide of the saw 2 Verify that the water hose on the saw is connected to the Blade Guard 5 and that the water tubes are pointed into both Blade Collars 3 The yellow lever 4 on left side of the control p...

Page 29: ...ch ON OFF Plunge Button Operating Instructions Speed Control Joystick Water Pump Switch Option Maintenance Information Water Flow Control Depth Indicator Engine Status Indicator Drive Disengage Depth...

Page 30: ...adjusted lock them into position by tightening the lock knob on each side Fig 12 Handlebar Positions Similar to illustration Using the handlebars in position 2 or 3 when employing larger diameter bla...

Page 31: ...valve The gas tank cap is located at the front of the control console CAUTION Be sure the engine is turned off prior to fueling the saw Do not spill fuel on control panel or engine Wipe up spills imm...

Page 32: ...rter open Pull the choke sufficiently to start the engine 3 Ensure that water lines are attached and water is flowing to the saw 4 Momentarily turn the start switch to the START position 5 Push the ch...

Page 33: ...f the saw is equipped with an optional Water Pump open the drain petcock on the pump and allow the pump to drain With the engine running turn the water pump switch on for a few seconds to purge water...

Page 34: ...34 1 2 3 4 5 6 Fig 15 Pointer Adjustment...

Page 35: ...the cut push the button on the end of the handle 1 2 To lift the blade hold down the Raise button on the side of the handle 3 See the Maintenance section of this manual for an illustration of the Rai...

Page 36: ...epth as observed on the Depth Indicator 4 When the desired depth is achieved close the Depth Stop Valve and release the Lowering Button 5 The saw will now repeatedly lower to the set cutting depth whe...

Page 37: ...ons To increase forward speed slowly move the joystick FORWARD Pulling the joystick backward decreases saw speed and when the joystick passes NEUTRAL the saw moves into REVERSE Reverse speed is also c...

Page 38: ...he Hydro Gear hydrostatic powered transaxle has no chains sprockets or open gears to service There is a simple cable control The remote filter promotes long life and easy maintenance Fig 19 The Transa...

Page 39: ...d sliding the light bar out of the saw Fig 20 Night Light Similar to illustration Transportation Tie downs and Lift Point Tie downs The saw is provided with holes at each corner of the lower frame for...

Page 40: ...is located just in front of the console between it and the engine Fig 22 Lift Point WARNING To avoid possible injury stay clear of the saw while it is being hoisted To avoid possible damage to the saw...

Page 41: ...Level the saw frame surface prior to service to get accurate oil level readings Removable Guards and Access Panels For ease of service access the following guards and panels are removable Blade Guard...

Page 42: ...e lowest tension at which the belt will not slip under peak load conditions Check V Belt tension frequently during the first 24 48 hours of run in operation CAUTION Over tensioning shortens belt and b...

Page 43: ...nd gravity will assist you by pulling the engine backwards slightly 1 Access the Panel on the side of the saw loosen the Engine Mount Lock Bolts to allow the engine to rotate forward Requires 15 16 so...

Page 44: ...26 above 1 Remove the lower belt guard from around the Blade Shaft sheave 2 Loosen the engine mount lock bolts 3 Loosen the single point belt tensioning bolt to allow the engine to roll forward 4 Sli...

Page 45: ...nsioner Base Ridges on the Base mark the amount of tension 1 Loosen the Bolt Head 2 Rotate the Tensioner Nut clockwise until the desired belt tension is achieved 3 Tighten the Bolt Head 4 DO NOT OVER...

Page 46: ...aintenance However should the Blade Shaft need service or repair contact Multiquip for details Fig 28 Blade Shaft Blade Shaft Replacement To assure correct Blade Shaft Wheel alignment it is recommende...

Page 47: ...r Puller Removing the Inner Blade Collar With the Outer Blade Collar in place and the Blade Mounting Bolt loosened approximately 1 While the three perimeter bolts hold the two Puller Plates together s...

Page 48: ...nner Collar onto the tapered portion of the Blade Shaft DO NOT use any lubricant Lubricant prevents the tapered surfaces of the Collar and Shaft from mating properly 4 Install the Outer Blade Collar C...

Page 49: ...Inner Collar should be seated between 030 and 0 0 flush to the end of the Blade Shaft Fig 31 Proper seating of the Inner Collar on the Blade Shaft 7 Test to ensure that the Inner Collar does not wobb...

Page 50: ...r as required Maximum Cut Depth Adjustment This saw comes factory adjusted for maximum usable cut depth However should you desire to change this setting 1 Park the blade less saw on a flat and level s...

Page 51: ...lifting the rear of the saw until the blade collars rest on the ground WARNING To prevent the possibility of crush injury ensure that the saw is securely placed on blocks before servicing the lubrica...

Page 52: ...f operation CAUTION Safety Air Filters are not intended to be used for primary air filtration When the Primary Filter gets clogged replace it immediately do not run saw using just the Safety filter Ai...

Page 53: ...e plate 3 On the workbench Remove the Cap Screws and End Cap Items 1 2 Fig 35 Remove the Splined Drive Cap Screws and the Drive Cap Items 3 4 Fig 35 With a sharp pointed awl or similar tool remove the...

Page 54: ...tall the flat wound Spiral Retaining Ring 5 into the top groove of the Bearing Support 9 4 Install the Splined Drive Shaft 10 in the Splined Drive Shaft Flange 15 5 Slide the PTO Drive Plate assembly...

Page 55: ...on similar to illustration 4 Tilt the saw down and roll the engine as far forward as possible to create the maximum access opening See figure 38 5 Disconnect the battery cables Positive first to avoid...

Page 56: ...irds full when cold Use 5W 30 premium grade engine oil 4 5 3 2 1 Fig 39 Raise Lower System Raise Lower Troubleshooting If your new saw begins lowering all by itself when you release the Raise button t...

Page 57: ...16 wrench loosen both pivot bolts until they can be turned by hand Pivot 1 only requires a 9 16 wrench as the Allen nut side is welded in place 2 Tighten pivot 1 until the handle is close to the desi...

Page 58: ...Routine Maintenance Check oil level daily Level the saw frame prior to service to get an accurate reading Fill reservoir to Fill line when cold with 5W 30 premium grade engine oil Fig 41 Oil Reservoi...

Page 59: ...the Transaxle Fig 43 Hydraulic System Drains 2 Collect and dispose of the used oil in an environmentally friendly manner 3 Remove the used oil filter See Fig 42 4 Once drained reinstall the drain plug...

Page 60: ...il reservoir cap to speed oil draining When re filling the system raise the saw halfway up and then lift the rear of the saw until the Blade Collars touch the ground This will speed the filling proces...

Page 61: ...wer the saw Verify that the Depth Stop Cylinder has fully collapsed 5 With the Depth Stop Valve still open and the engine running At the rear of the cylinder use a 1 8 diameter hose on the bleeder nip...

Page 62: ...ides the Front Wheel and Blade shaft axles must be at right angles to the frame edge Distance A is 3 16 187 longer on the right side so that the saw steers slightly left Users may wish to alter the al...

Page 63: ...ghten the Alignment Jackscrew nuts to move the Transaxle and thus the wheels in the appropriate direction to achieve the desired alignment distance see Fig 44 3 Lock down the Transaxle Attachment Bolt...

Page 64: ...ds fast and slow blade plunge speed buttons on joystick raise button on joystick one hand control Blade Depth Stop Positive heavy duty hydraulically controlled depth stop Balance Front steer Handlebar...

Page 65: ...op to Surface 36 0 D Max Length Handle Bar Extended Pointer Bar DOWN 125 0 E Max Height 55 0 F Wheel Base Front Wheels 26 0 G Wheel Base Rear Wheels 28 0 H Max Width Guards Covers OFF 35 0 I Max Width...

Page 66: ...llas Houston Newark Quebec Canada Manchester UK RioDe Janiero BR Guadalajara MX MULTIQUIP INC POST OFFICE BOX 6254 CARSON CA 90749 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq multiquip com ww...

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