MULTIQUIP Power WHISPERWATT DCA-40SSI, Parts And Operation Manual

Page: 4 / 140

PAGE 4 — DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01)
TABLE OF CONTENTS
Here's How To Get Help ................................................... 3
Table Of Contents ............................................................ 4
Parts Ordering Procedures .............................................. 5
Rules for Safe Operation .............................................. 6-9
Towing and Transportation ............................................. 10
Trailer Safety Guidelines ........................................... 11-17
Trailer Wiring Diagram .................................................... 18
Electric Brake Troubleshooting ...................................... 19
Hydraulic Brake Troubleshooting .................................... 20
Operation and Safety Decals .................................... 21-22
DCA-40SSI Specifications ............................................ 23
General Information ....................................................... 24
Major Components ........................................................ 25
Dimensions ............................................................... 26-27
Control Panel Descriptions ....................................... 28-29
Engine Operating Panel Descriptions ....................... 30-31
Output Terminal Panel Description ............................ 32-33
Output Amperage Setup ........................................... 34-35
Output Voltage Setup ................................................ 36-39
Installation ................................................................ 40-41
Pre Setup ................................................................. 42-45
Load Application ............................................................ 46
Generator Start-up Procedure .................................. 47-49
Generator Shutdown Procedure ..................................... 50
Maintenance ............................................................. 52-55
Engine Wiring Diagram ............................................. 56-57
Generator Wiring Diagram .............................................. 58
Engine Troubleshooting ............................................. 60-61
Generator/Engine Troubleshooting ................................. 62
Explanation of Codes in Remarks Column .................... 64
Suggested Spare Parts ................................................. 65
MQ POWER DCA-40SSI
AC GENERATOR
Generator Assembly .................................................66-67
Control Box Assembly ..............................................68-71
Engine & Radiator Assembly ....................................72-73
Engine Operating Panel Assembly ...........................74-75
Output Terminal Assembly ........................................76-77
Battery Assembly .....................................................78-79
Muffler Assembly .....................................................80-81
Fuel Tank Assembly .................................................82-83
Enclosure Assembly ................................................84-87
Rubber Seal Assembly .............................................88-89
Name Plate And Decals ...........................................90-91
ISUZU 4BG1 ENGINE
Cylinder Head Cover Assembly ................................92-93
Cylinder Head Assembly ..........................................94-95
Cylinder Block Assembly .........................................96-97
Oil Pan and Level Gauge Assembly .........................98-99
Camshaft and Valve Assembly .............................. 100-101
Crankshaft, Piston and Flywheel Assembly .......... 102-103
Timing Gear and Flywheel Housing Assembly ...... 104-105
Engine Mounting Assembly ................................... 106-107
Inlet Manifold Assembly ........................................ 108-109
Exhaust Manifold Assembly .................................. 110-111
Ventilation Assembly ............................................. 112-113
Water Pump and Corrosion Resistor Assembly ..... 114-115
Thermostat and Housing Assembly ...................... 116-117
Engine Water Piping Assembly .............................. 118-119
Fan and Fan Belt Assembly .................................. 120-121
Fuel Injection Assembly ........................................ 122-123
Fuel Filter and Bracket Assembly ......................... 124-125
Fuel Pump and Piping Assembly .......................... 126-127
Oil Cooler and Oil Filter Assembly ........................ 128-129
Oil Pump and Oil Strainer Assembly ..................... 130-131
Oil and Vacuum Piping Assembly ......................... 132-133
Electrical Control Assembly .................................. 134-135
Battery Relay Assembly ........................................ 136-137
Starter Component Assembly ............................... 138-139
Inj. Pump Component Assembly ........................... 140-143
Governor Component Assembly ............................ 144-147
Feed Pump Assembly ........................................... 148-149
Misc. Inj. Pump Assembly ..................................... 150-151
Coupling Assembly ................................................ 152-153
Accelerator Pedal Assembly ................................. 154-155
Air Duct Assembly ................................................ 156-157
Water Sedimenter Assembly ................................. 158-159
Clutch Assembly ................................................... 160-161
Switch and Relay Assembly .................................. 162-163
Terms and Condition of Sale — Parts ....................... 164
NOTE
Specification and part number
are subject to change without
notice
.