MULTIQUIP Power WHISPERWATT DCA-40SSI Parts And Operation Manual Download Page 3

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DCA-40SSI — PARTS AND OPERATION MANUAL— FINAL COPY (07/10/01) — PAGE 3

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING

PARTS DEPARTMENT

800/427-1244 or 310/537-3700
FAX: 800/672-7877 or 310/637-3284

SERVICE DEPARTMENT

800/835-2551 or 310/537-3700
FAX: 310/638-8046

WARRANTY DEPARTMENT

800/835-2551 or 310/537-3700
FAX: 310/638-8046

MAIN

800/421-1244 or 310/537-3700
FAX: 310/537-3927

Summary of Contents for Power WHISPERWATT DCA-40SSI

Page 1: ...GTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT 800 421 1244 800 835 2551 FAX 310 537 3927 FAX 310 638 8046 E mail mq multiquip com www multiquip com PAR...

Page 2: ...PAGE 2 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01...

Page 3: ...ODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 WARRANTY DEPA...

Page 4: ...closure Assembly 84 87 Rubber Seal Assembly 88 89 Name Plate And Decals 90 91 ISUZU 4BG1 ENGINE Cylinder Head Cover Assembly 92 93 Cylinder Head Assembly 94 95 Cylinder Block Assembly 96 97 Oil Pan an...

Page 5: ...of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 Dealer...

Page 6: ...nder 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVERoperatethisequipmentwhe...

Page 7: ...timefortheengineandgenerator to cool before performing maintenance Radiator 1 Radiator Cap Removing the radiator cap while the engine is hot will result in high pressurized boiling water to gush out o...

Page 8: ...the generator always use the balanced center point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting When loading the generator o...

Page 9: ...andfirstaidkit Knowthelocationofthenearesttelephone Also know the phone numbers of the nearest ambulance doctor and fire department RULES FOR SAFE OPERATION Maintenance Safety NEVER lubricate componen...

Page 10: ...er Also check the tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a Safety Chain DCA 40SSI TOWING RULES FOR SAFE OPERATION ALWAYS attach trailer s safety chain to bumper...

Page 11: ...mum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in milli...

Page 12: ...0 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7...

Page 13: ...B B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L...

Page 14: ...hed by road testing Brake lockup grabbiness or harshness is due to lack of synchronization between the tow vehicle and the trailer being towed or under adjusted brakes Before any brake synchronization...

Page 15: ...eplacement These brakes can be adjusted in the same manner as electric brakes Brake lines should be periodically checked for cracks kinks or blockage Figure 3 below displays the major hydraulic air su...

Page 16: ...factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread...

Page 17: ...2 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply a...

Page 18: ...PAGE 18 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 NOTE LIGHTS ARE ORIENTED FROM THE DRIVER S SEAT DCA 40SSI TRAILER WIRING DIAGRAM...

Page 19: ...a r B k a e W e d i S e n O s g n i n i l r o s t e n g a m n o l i o r o e s a e r G e c a l p e r r o n a e l C d e d o r r o c s n o i t c e n n o C e s u a c t c e r r o c d n a n a e l C n o i s...

Page 20: ...T y l l a u q e s e r i t l l a e t a l f n I e l x a e m a s e h t n o d e h c t a m n u s e r i T s e r i t h c t a M s e k a r B g n i k c o L n e k o r b r o t n e b e s o o l s t n e n o p m o c...

Page 21: ...erator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they app...

Page 22: ...PAGE 22 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI GENERATOR DECALS...

Page 23: ...F r e w o P 8 0 1 r e w o P C A x u A z H 0 6 e s a h P e l g n i S e g a t l o V V 0 2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M 1 D B 4 U Z U S I e p y T n...

Page 24: ...is designed to meet every performance requirement for the generator Reference Table 7 page 23 for engine specifications In keeping with Multiquip s policy of constantly improving its products the spe...

Page 25: ...DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 25 DCA 40SSI MAJOR COMPONENTS Figure 6 Major Components...

Page 26: ...PAGE 26 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI DIMENSIONS SIDE AND BACK Figure 7a Dimensions...

Page 27: ...DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 27 DCA 40SSI DIMENSIONS TOP AND FRONT Figure 7b Dimensions...

Page 28: ...PAGE 28 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI CONTROL PANEL Figure 8 Control Panel...

Page 29: ...3 Frequency Meter Indicates the output frequency in hertz Hz Normally 60 Hz 1 Hz 4 AC Voltmeter Indicates the single phase output voltage present at the UNV terminals 5 Voltage Regulator Control Allow...

Page 30: ...PAGE 30 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI ENGINE OPERATING PANEL Figure 9 Engine Operating Panel...

Page 31: ...uits and battery charging system 4 WaterTemperature Gauge During normal operation this gauge be should read between 165o to 215o 5 OilPressureGauge Normaloperationshouldbeabout 25 psi When starting th...

Page 32: ...37 4 kW in standby or 36 kW in prime output Generator Grounding Make sure to ground the generator in EVERY application prior to connecting a load Generators are NOT grounded just because they are mou...

Page 33: ...CA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 33 DCA 40SSI OUTPUTTERMINALVOLTAGE SELECTION DCA 40SSI Legs O and Ground are considered Bonded Grounds NOTE Figure 12 Output Panel Location...

Page 34: ...ge Selector Switch Locking Button The voltage selector switch has a locking button to protect the generator and generator load from being switched while the engine is running To lock the voltage selec...

Page 35: ...he gauges Figure 15 and 17 and change over switches on the control panel DO NOT effect the generator output They are to help observe how much power is being supplied at the UVWO legs When the voltage...

Page 36: ...okup With the voltage selector set and locked at 3 phase 480 277 Figure 19 and using the 3 phase 240 hookup it will provide one circuit available at 108 amps with any two wires plus the ground Figure...

Page 37: ...up the hard wires to the lugs as shown in Figure 23 480 volts can be obtained with the volt age regulator knob turned toward maximum 440 volts can be obtained with the voltage regulator knob is turned...

Page 38: ...es to the lugs as shown in Figure 27 240 volts can be obtained with the volt age regulator knob turned toward maximum 220 volts can be obtained with the voltage regulator knob is turned down and 208 v...

Page 39: ...rd wires to the lugs as shown in Figure 30 240 volts can be obtained with the voltage regula tor knob turned to fine tune Single Phase 120 Volt This setting can provide single phase power at 120 volts...

Page 40: ...which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves CAUTION CAUTION CAUTION CAUTION CAUTION An electric shock...

Page 41: ...DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 41 Figure 31 Typical Generator Grounding Application DCA 40SSI INSTALLATION...

Page 42: ...gle pole 20 amp GFCI circuit breakers are provided to protect the GFCI receptaclesfromoverload Three50amploadcircuitbreakers have also been provided to protect the load side of the generator from over...

Page 43: ...o l e B 0 3 W 0 1 E A S r o W 0 1 E A S Fuel Fill the fuel tank with clean and fresh diesel fuel DO NOT fill the tank beyond capacity Pay attention to the fuel tank capacity when replenishing fuel Re...

Page 44: ...must be less than 50 NOTE Cleaning the Outer Radiator The engine may overheat if the radiator fins become overloaded with dust or debris Periodically clean the radiator fins with compressed air Clean...

Page 45: ...ps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately Figure 34 Battery Connections If the battery cable is connected incorrectly damage to the generator wi...

Page 46: ...tion to the required starting current capacity If wattage is not available on the equipment approximate wattage may be determined by multiplying the nameplate voltage by the nameplate amperage for thr...

Page 47: ...wipe up the spilled fuel immediately Before Starting Generator and Control Panel CAUTION 1 Be sure to disconnect the electrical load and switch the main load and G F C I circuit breakers Figure 35 to...

Page 48: ...losure doors Figure 38 Figure 38 Engine Enclosure Doors DCA 40SSI GENERATOR START UP PROCEDURE 5 Check the voltage selection switch Figure 39 is at the desired voltage 6 Turn and push the engine throt...

Page 49: ...the coolant temperature Under normal operating conditions the coolant temperature is between 165 and 215 degrees Fahrenheit WATER TEMP Figure 48 Coolant Temperature Gauge Figure 47 Oil Pressure Gauge...

Page 50: ...ure 1 Switch both the MAIN GFCI and LOAD circuit breakers Figure 52 to the OFF position 2 Turn and push the engine throttle control lever Figure 53 to the idle low position 3 Let the engine cool by ru...

Page 51: ...DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 51 NOTE PAGE...

Page 52: ...d with an automatic air bleeding system Service Daily If the engine is operating in very dusty or dry grass conditions a clogged air cleaner will result This can lead to a loss of power excessive carb...

Page 53: ...l Flushing Out Radiator and Replacing Coolant Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant Open the radiator cap while draining Remove the over...

Page 54: ...set correctly If not follow nos 1 3 until the a and b are aligned 5 Reversely turn the crankshaft pulley counterclockwise viewed at the engine front about 30o crank angle 6 Remove No 1 injection pipe...

Page 55: ...n a T l e u F f o m o t t o B n i a r D X e d i s t u O d n a e d i s n I t i n U n a e l C X r e t l i F l e u F e g n a h C 2 X n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a...

Page 56: ...PAGE 56 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI ENGINEWIRING DIAGRAM...

Page 57: ...DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 57 DCA 40SSI ENGINEWIRING DIAGRAM...

Page 58: ...PAGE 58 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI GENERATORWIRING DIAGRAM...

Page 59: ...DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 59 NOTE PAGE...

Page 60: ...l e u f d e i f i c e p s e h t e s U r e b m u n e n a t e c w o l h t i w l e u F l e u f d e i f i c e p s e h t e s U n o i t c e j n i e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r...

Page 61: ...f i c e p s e h t o t e c u d e R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m...

Page 62: ...C R V A e v i t c e f e D y r a s s e c e n f i e c a l p e R t u p t u O e g a t l o V h g i H e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c...

Page 63: ...DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 63 NOTE PAGE...

Page 64: ...r part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All p...

Page 65: ...cription 1 0601808811 CIRCUIT BREAKER 1 0601820671 AUTOMATICVOLTAGE REGULATOR 1 0601840073 RHEOSTATVOLTAGE REGULATOR 1 0601840121 KNOB RHEOSTAT 1 M1310500403 RADIATOR HOSE 1 M1310500303 RADIATOR HOSE...

Page 66: ...PAGE 66 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI GENERATOR ASSY GENERATOR ASSY...

Page 67: ...PLING RING 1 REPLACES M1163400203 3 8051653004 REAMER BOLT 1 4 012010030 HEX HEAD BOLT 7 REPLACES 0012110030 5 030210250 LOCKWASHER 9 REPLACES 0042510000 6 8051340503 STRATOR ASSY 1 7 0845041904 GROMM...

Page 68: ...PAGE 68 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI CONTROL BOX ASSY CONTROL BOX ASSY...

Page 69: ...04080 PLAINWASHER 2 REPLACES 0041204000 16 M1923100004 SELECTOR SWITCH 1 REPLACES 8010153104 17 0020004010 MACHINE SCREW 4 REPLACES 0021104010 18 8051839504 BRACKET SELECTOR SWITCH 1 19 0021003010 MAC...

Page 70: ...PAGE 70 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY...

Page 71: ...2 0602040197 ELEMENT AIR CLEANER 1 P104873 16 0602040690 DUST INDICATOR 1 RBX002252 REPLACES 062040690 17 0602040587 BAND AIR CLEANER 2 AAH008218 18 0017108020 HEX HEAD BOLT 4 19 3342032103 HOSE AIR C...

Page 72: ...PAGE 72 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY...

Page 73: ...NUT 2 REPLACES 0030008000 45 0845031303 RESERVE TANK 1 46 0802081104 CAP RESERVE TANK 1 47 3342082304 BRACKET RESERVE TANK 1 48 011008020 HEX HEAD BOLT 2 REPLACES 0017108020 49 011606025 HEX HEAD BOL...

Page 74: ...PAGE 74 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ENGINE OPERATING PANEL ASSY DCA 40SSI ENGINE OPERATING PANEL ASSY...

Page 75: ...0 OIL PRESSURE GAUGE 1 42000KX1410 13 0602122200 UNIT OIL PRESSURE 1 53000AC0101 14 0131300000 STREET SOCKET 1 15 0602123061 WATERTEMPERATURE GAUGE 1 40000KX0910 16 0602123201 UNIT WATERTEMPERATURE 1...

Page 76: ...PAGE 76 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ENGINE OPERATING PANEL ASSY DCA 40SSI ENGINE OPERATING PANEL ASSY...

Page 77: ...0041410000 PLAINWASHER 20 45 011208030 HEX HEAD BOLT 5 REPLACES 0017108030 46 8051865904 COVER OUTPUTTERMINAL 1 47 0605010051 HINGE 2 48 0027103016 MACHINE SCREW 12 0207003000 HEX NUT 6 49 0017106016...

Page 78: ...PAGE 78 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI BATTERY ASSY BATTERY ASSY...

Page 79: ...05004004 BATTERY BAND 2 4 3802252004 BATTERY BOLT 4 5 031108160 PLAINWASHER 4 REPLACES 0041208000 6 0040008000 LOCKWASHER 4 7 0037808000 WING NUT 4 8 0215260050 BATTERY CABLE 1 9 0211160160 BATTERY CA...

Page 80: ...PAGE 80 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI MUFFLER ASSY MUFFLER ASSY...

Page 81: ...8025 HEX HEAD BOLT 2 REPLACES 0017108025 7 012210020 HEX HEAD BOLT 2 REPLACES 0017110020 8 3342356104 GASKET 1 9 011208035 HEX HEAD BOLT 4 REPLACES 0017108035 10 031108160 PLAINWASHER 4 REPLACES 00412...

Page 82: ...PAGE 82 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI FUELTANK ASSY FUEL TANK ASSY...

Page 83: ...FUEL GAUGE HOSE 1 1 4 0605515079 HOSE BAND 2 2 3345523504 TANK BAND 2 3 0805003414 PAD TANK BAND 4 4 011008020 HEX HEAD BOLT 2 REPLACES 0017108020 5 020108060 HEX NUT 2 REPLACES 0207008000 6 02010806...

Page 84: ...PAGE 84 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ENCLOSURE ASSY DCA 40SSI ENCLOSURE ASSY...

Page 85: ...15 011206020 HEX HEAD BOLT 8 REPLACES 0017106020 16 3345125204 COVER FRONT FRAME 1 17 011008020 HEX HEAD BOLT 6 REPLACES 0017108020 18 3345132113 CENTER FRAME 1 19 3345132213 CENTER FRAME 1 20 0122100...

Page 86: ...PAGE 86 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ENCLOSURE ASSY DCA 40SSI ENCLOSURE ASSY...

Page 87: ...WASHER 6 REPLACES 0041208000 37 3345124013 SIDE DOOR 1 3345109704 LINING 1 38 3345124113 SIDE DOOR 1 3345109804 LINING 1 39 3345175104 GUIDE PANEL AIR 2 3345105104 LINING 2 40 011008020 HEX HEAD BOLT...

Page 88: ...PAGE 88 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI ENCLOSURE ASSY ENCLOSURE ASSY...

Page 89: ...03 STRIPE 1 REPLACES 3340631304 58 B3561100204 STRIPE 2 REPLACES 3340630704 59 3345104104 RUBBER SEAL 2 60 3345104204 RUBBER SEAL 2 61 3345104304 RUBBER SEAL 3 62 3345104404 RUBBER SEAL 1 63 334510451...

Page 90: ...PAGE 90 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 DCA 40SSI DECALS DECAL ASSY...

Page 91: ...LUG 1 M90050010 12 M9503000004 DECAL WARNING 2 M90300000 13 M9503000103 DECAL WATER OIL CHECK 1 M90310000 14 M9503100004 DECAL WARNING 1 M90320000 15 M9503200004 DECAL WARNING 1 M90320000 16 M95101000...

Page 92: ...PAGE 92 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 CYLINDER HEAD COVER ASSY ISUZU 4BD1 CYLINDER HEAD COVER ASSY...

Page 93: ...2 5 4 1096000160 SEALING CUP TOP FAC 3 5 5 50960000130 SEALING CUP DRILLED PASS 4 6 909600340 PLUG 4 7 5117210010 VALVE GUIDE 8 9 9111296010 SEAL CUP 4 10 5093000650 ROCKER ARM STUD 3 11 1093000180 IN...

Page 94: ...PAGE 94 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY...

Page 95: ...9095720140 PACKING 1 14 1097400780 STRAIGHT PIN GEAR CASE 1 15 1 9081510180 STRAIGHT PIN FLYWHEEL HSG 2 18 8941075600 INJ PUMP NIPPLE 1 19 5112240040 BUSHING OIL PUMP DRIVE SHAFT1 20 5112901450 COVER...

Page 96: ...PAGE 96 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY...

Page 97: ...08160 BOLT 1 71 9091606080 PLAINWASHER 1 80 8941405811 OIL FILLER ASSY 1 81 1117500120 OIL FILLER CAP 1 82 9091104080 NUT 1 83 9091505080 LOCKWASHER 1 85 9099129760 HOSE 1 86 9099155531 CLIP 2 92 8970...

Page 98: ...PAGE 98 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 TIMING GEAR ASSY TIMING GEAR ASSY...

Page 99: ...QTY REMARKS 1 5113110113 CASE 1 2 9081510180 STRAIGHT PIN 1 3 1113120140 PACKING 1 4 0500408450 BOLT 6 REPLACES 0500408200 6 1113210790 COVER 1 7 8943632690 PACKING 1 8 1096253190 SEAL 1 9 9113276020...

Page 100: ...PAGE 100 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSY...

Page 101: ...1 ISUZU 4BD1 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSY NO PART NO PART NAME QTY REMARKS 1 8943213303 HOUSING 1 3 8943218380 PLUG PICK UP HOSE 1 4 9992023160 DRAIN PLUG 1 5 9095714160 PACKING 1 9 991...

Page 102: ...PAGE 102 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 OIL PAN ASSY OIL PAN ASSY...

Page 103: ...8941340361 OIL PAN 1 INCL ITEMS W 3 9096620120 PLUG 1 3 1 9992023160 PLUG THERMO SWITCH 2 3 2 9992023240 HEATER PLUG 1 4 1096231830 O RING 1 REPLACES 1096230570 4 1 9095714160 PACKING 2 4 2 9095714240...

Page 104: ...PAGE 104 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 OIL PAN ASSY OIL PAN ASSY...

Page 105: ...8941340361 OIL PAN 1 INCL ITEMS W 3 9096620120 PLUG 1 3 1 9992023160 PLUG THERMO SWITCH 2 3 2 9992023240 HEATER PLUG 1 4 1096231830 O RING 1 REPLACES 1096230570 4 1 9095714160 PACKING 2 4 2 9095714240...

Page 106: ...PAGE 106 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 CRANKSHAFT PISTON FLYWHEEL ASSY CRANKSHAFT PISTON FLYWHEEL ASSY...

Page 107: ...40 PISTON PIN 4 6 8941075750 SNAP RING 8 7 1122301041 CONNECTION ROD ASSY 4 INCL ITEMS W 8 1122510270 BUSHING SMALL END 4 9 1122350271 BOLT 8 11 9122716080 METAL SET STD 4 11 1 9122736080 METAL SET 0...

Page 108: ...PAGE 108 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 CAMSHAFT IDLE GEAR ROCKER ASSY CAMSHAFT IDLE GEAR ROCKER ASSY...

Page 109: ...300381 BOLT 2 17 1125510501 INLET VALVE 4 18 1125520251 EXHAUST VALVE 4 19 5125610090 VALVE SPRING 8 21 1125630351 SPRING SEAT LOWER 8 22 8941145760 SPRING SEAT VALVE 8 23 5125650060 SPLIT COLLAR 16 2...

Page 110: ...PAGE 110 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 OIL AND FUEL FILTER ASSY OIL AND FUEL FILTER ASSY...

Page 111: ...RKS 1 5132002262 OIL FILTER ASSY 1 INCL ITEMS W 2 1878102201 OIL FILTER ELEMENT KIT 1 10 1132191940 PACKING 2 UP TO MAR 94 8943706700 PACKING 2 APR 94 11 5132190261 SPACER 1 13 5090000071 BOLT 4 14 90...

Page 112: ...PAGE 112 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 OIL PIPING ASSY OIL PIPING ASSY...

Page 113: ...PIPING ASSY NO PART NO PART NAME QTY REMARKS 1 8941753012 OIL PUMP ASSY 1 2 9099211880 PACKING 2 3 0501408450 BOLT 4 5 5133112561 FILTER PIPE ASSY 1 6 1096234620 PACKING 2 7 0500408350 BOLT 2 7 1 0500...

Page 114: ...PAGE 114 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 COOLING ASSY COOLING ASSY...

Page 115: ...0 SEAL 1 27 5096050050 PLUG 1 28 9136140440 PACKING 1 29 0500410400 BOLT 1 0500410500 BOLT 2 5090300101 BOLT WATER PUMP 2 31 5093610700 HOSE 1 32 5097040313 CLIP D 38 1 1097040940 CLIP D 36 1 35 91366...

Page 116: ...PAGE 116 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 INTAKE AND EXHAUST ASSY ISUZU 4BD1 INTAKE AND EXHAUST ASSY...

Page 117: ...700 GASKET INTAKE 1 4 9091104080 NUT 2 5 9091505080 LOCKWASHER 2 8 0500408250 BOLT 6 39 5096370281 PACKING 2 50 5141111160 INTAKE PIPE 1 50 5141111970 INTAKE PIPE 1 51 0501510300 BOLT 2 51 1 050051030...

Page 118: ...PAGE 118 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 FUEL INJECTION ASSY FUEL INJECTION ASSY...

Page 119: ...D6X2 3 INCL ITEMS W 15 1 9154196130 CLIP A 3 15 2 9154196140 CLIP B 3 15 3 BOLT 3 NOT SOLD SEPARATELY FROM KIT 16 5154190040 CLIP INTAKE MANIFOLD 1 16 1 5154190051 CLIP INTAKE MANIFOLD 1 16 2 05014061...

Page 120: ...PAGE 120 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 ENGINE FOOT ASSY ENGINE FOOT ASSY...

Page 121: ...4 9091105100 NUT 1 5 9091505100 LOCKWASHER 1 17 5117770080 HANGER FRONT 1 18 9117778050 HANGER R REAR 1 19 0500410200 BOLT 2 20 5197110620 BRACKET 1 22 0501408350 BOLT 1 0501408400 BOLT 1 27 050041000...

Page 122: ...PAGE 122 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 ENGINE CONTROL ASSY ENGINE CONTROL ASSY...

Page 123: ...DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 123 ISUZU 4BD1 ENGINE CONTROL ASSY ENGINE CONTROL ASSY NO PART NO PART NAME QTY REMARKS 2 5197890040 BRACKET 1...

Page 124: ...PAGE 124 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 INJECTION PUMP ASSY INJECTION PUMP ASSY...

Page 125: ...ITEMS W 3 8943440280 GOVERNOR ASSY 1 5 8941327040 FEED PUMP ASSY 1 14 5125240650 GEAR 1 15 1156192450 PLATE 1 16 9096620070 BOLT 1 17 5157810030 COUPLING 1 18 8944575170 BOLT 6 19 9884105020 NUT 1 20...

Page 126: ...PAGE 126 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 ELECTRICAL COMPONENTS ASSY ELECTRICAL COMPONENTS ASSY...

Page 127: ...0500512350 BOLT 2 7 9091605120 PLAINWASHER 1 8 9829315110 CABLE ASSY 1 10 5812002121 ALTERNATOR ASSY 1 16 9827200690 OIL PRESS WARNING SW 1 16 1 5824100160 OIL PRESS WARNING SW 1 19 9825139288 GLOW P...

Page 128: ...PAGE 128 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 FEED PUMP COMP ASSY FEED PUMP COMP ASSY...

Page 129: ...N 1 10 9813513020 SPRING 1 11 9813550230 PLUG 1 12 9813550350 GASKET 1 15 5157540010 TAPPET ASSY 1 INCL ITEMS W 16 9813514030 ROLLER 1 17 9813514100 PIN 1 18 1157590020 GUIDE 2 20 9813517020 SPRING 2...

Page 130: ...PAGE 130 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 NOZZLE ASSY NOZZLE ASSY...

Page 131: ...110190 INJ NOZZLE 4 2 1153300941 HOLDER ASSY 4 INCL ITEMS W 4 5153410010 PUSH ROD 4 6 9153430130 SPRING 4 8 5153450010 ADJ SCREW 4 10 5153320100 NUT 4 11 9153390560 GASKET 4 12 9153390570 WASHER 4 20...

Page 132: ...PAGE 132 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 OIL FILTER ASSY OIL FILTER ASSY...

Page 133: ...ELEMENT KIT 1 INCL ITEMS W 4 9099209780 PACKING 1 5 5096230670 PACKING 1 6 9099211950 PACKING 1 7 9132490090 PACKING UPPER 1 8 5132120681 BODY 1 9 9132316020 BOLT 1 10 9099410980 SPRING 1 11 91323903...

Page 134: ...PAGE 134 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 FUEL FILTER ASSY FUEL FILTER ASSY...

Page 135: ...1 INCL ITEMS W 2 5878100500 ELEMENT KIT 1 INCL ITEMS W 3 9099203270 O RING ELEMENT UPPER 1 4 9132136010 PACKING 1 5 9099208410 O RING 1 6 5096230241 O RING 1 7 9095720140 PACKING 2 8 1132600470 VALVE...

Page 136: ...PAGE 136 DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 ISUZU 4BD1 ENGINE ACCESSORIES ENGINE ACCESSORIES...

Page 137: ...S AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 137 ISUZU 4BD1 ENGINE ACCESSORIES ENGINE ACCESSORIES NO PART NO PART NAME QTY REMARKS 1 8944533000 TACHOMETER DRIVE ASSY 1 3 1096234650 PACKING 1 4 0500...

Page 138: ...t be liable here under for damagesinexcessofthepurchasepriceofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any ot...

Page 139: ...DCA 40SSI PARTS AND OPERATION MANUAL FINAL COPY 07 10 01 PAGE 139 NOTE PAGE...

Page 140: ...927 FAX 310 638 8046 E mail mq multiquip com www multiquip com PARTS AND OPERATION MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 12...

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