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P54 
K/K2B/K4B

 4 

 

 

Contents : 

 

1.0 Specifications 

 

6

 

 

 

 

1.1 Main dimensions 

6

 

1.2 Noise and vibration specifications 

9

 

 

2.0 Description : 

 

10

 

 

 

 

2.1 Fields of application 

10

 

2.2 Modifications to the machine 

10

 

 

3.0 Safety Regulations 

 11

 

 

 

 

3.1 Use in accordance with the designated purpose 

12

 

3.2 Machine operation 

12

 

3.3 Safety remarks in the operating and maintenance instructions 

12

 

3.4 Safety signs applied to the machine 

13

 

3.5 Loading the machine for transport 

13

 

3.6 Towing the machine 

13

 

3.7 Checking the rollover bar (ROPS)  

13

 

3.8 Starting the machine 

14

 

 

3.8.1 Before starting 

14

 

 3.8.2 

Starting 

14

 

 

3.8.3 Jump starting with jump leads 

14

 

 

3.8.4 Starting in enclosed areas 

14

 

 

 

 

3.9 Driving the machine 

15

 

 

3.9.1 Persons in the hazard area 

15

 

 3.9.2 

Driving 

15

 

 

3.9.3 Negotiating uphill and downhill slopes 

15

 

 

3.9.4 Driving in traffic 

15

 

 

3.9.5 Checking the effects of vibration 

16

 

 

3.9.6 Parking the machine 

16

 

 

3.9.7 Parking on uphill and downhill slopes  

16

 

 

 

3.10 Refuelling 

16

 

3.11 Maintenance work 

17

 

 

3.11.1 Work at the hydraulic line 

17

 

 

3.11.2 Changing hydraulic hose lines 

17

 

 

3.11.3 Work on the engine 

18

 

 

3.11.4 Work on the electrical system 

18

 

 

3.11.5 Work on the battery 

18

 

 

3.11.6 Work at the fuel system 

18

 

 

3.11.7 Cleaning work 

18

 

 

3.11.8 After completing maintenance work 

18

 

 

 

 

3.12 Repairs 

18

 

 

4.0 Display and operating elements 

 19

 

 

 

 

4.1 Description of the display and operating elements 

21

 

 

5.0 Control system 

 22

 

 

 

 

5.1 Pre-commissioning checks 

22

 

5.2 Commissioning 

24

 

5.3 Start procedure 

24

 

5.4 Starting the engine 

25

 

5.5 Starting with jump leads 

25

 

5.6 Driving operation 

26

Summary of Contents for P54K-K2B-K4B

Page 1: ...ision 0 12 11 06 MODEL P54K K2B K4B RIDE ON VIBRATORY ROLLER KUBOTA DIESEL ENGINE THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website...

Page 2: ...Diesel engine exhaust and some of...

Page 3: ...may be asserted in the case of Operating errors Insufficient maintenance and or Use of incorrect fuels and operating materials Remark These instructions were written for the use of machine operators a...

Page 4: ...gine number Fig 2 Note On machine acceptance you will receive instruction in the operation and maintenance of the machine by one of our staff or by an authorized dealer It is vital that you pay partic...

Page 5: ...machine 15 3 9 1 Persons in the hazard area 15 3 9 2 Driving 15 3 9 3 Negotiating uphill and downhill slopes 15 3 9 4 Driving in traffic 15 3 9 5 Checking the effects of vibration 16 3 9 6 Parking th...

Page 6: ...cking the hydraulic oil level hydraulic filter insert 32 8 6 Checking the fuel supply 33 8 7 Exchanging the fuel filter 33 8 8 Battery 34 8 9 Tightening the screws 34 8 10 Checking cleaning exchanging...

Page 7: ..._________________________________________________________________________________________________________________ _____________ Dimensions in cm A B 1 B C D E F G H 1 K P54 K 340 138 89 148 180 226 5...

Page 8: ...V 1903 Cooling water cooling water cooling water cooling No of cylinders 4 4 4 Output 27 kW 38 hp 27 kW 38 hp 27 KW 38 hp Speed 2930 rpm 2930 rpm 2930 rpm Battery 12V 45Ah 12V 45Ah 12V 45Ah Drive mod...

Page 9: ...mm Pusher blade width 1600 mm 1600 mm Pusher blade tilt angle 15 15 Filling quantities tank capacities Fuel 50 l 50 l 50 l Hydraulic oil 200 l 200 l 200 l Tyres Number of tyres 2 2 2 Tyre size 12 5 8...

Page 10: ...ting conditions Noise specification The noise emission specification stipulated in accordance with Annex 1 Section 1 7 4 f of the EC Machine Directive is as follows Sound pressure level at the operato...

Page 11: ...ntrol pumps Travel drive is actuated by two pedals This drive system permits an outstanding climbing ability depending on soil conditions 45 ___________________________________________________________...

Page 12: ......

Page 13: ...P54 11 K K2B K4B 3 0 Safety regulations...

Page 14: ...r reaching use is deemed to be not in accordance with the designated purpose The manufacturer supplier accepts no liability for any damage arising as a result of such incorrect use All risk arising re...

Page 15: ...into position and loaded 3 6 Towing the machine Always use a tow rod for all towing operations The maximum towing speed of 1 kph must not be exceeded Never tow the machine further than 200 mm When me...

Page 16: ...ts are working the driver s seat is correctly set Never start the machine if any instruments pilot lamps or control organs are defective Do not tie any loose objects onto the machine When climbing ont...

Page 17: ...ve the problem remedied The machine may only be operated from the driver s seat Do not adjust the driver s seat while driving During driving operation do not climb onto or off the machine If the machi...

Page 18: ...n must be safeguarded by clearly identifiable measures Never jump off the machine but use the provided handles steps and stairs 3 9 7 Parking on slopes and inclines Safeguard the machine against rolli...

Page 19: ...ble manner Never attempt to start the engine when the hydraulic oil has been drained After the completion of all work with the system still depressurized check the seal of all connections and screw jo...

Page 20: ...ce any tools on the battery Dispose of old batteries in compliance with regulations 3 11 6 Work at the fuel system No naked flames no smoking do not spill fuel Collect emerging fuel do not allow to se...

Page 21: ...perating elements 4 0 Display and operating elements TA Tank display Z Ignition lock VS Vibration switch K Oil gauge display VG Preheating display LK Charge pilot lamp SZ Hours run counter Fig 4 Fig 5...

Page 22: ...20 P54 K K2B K4B Display and operating elements GH Speed adjustment lever HK Horn button Fig 8 Fig 9 GH HK...

Page 23: ...ition 0 Inserting and removing the key Position I Ignition on charge pilot lamp LK and oil pressure gauge lamp K light up Position II Turn the ignition key further against spring pressure towards posi...

Page 24: ...and maintenance instructions Set the machine down on an even load bearing surface Check All screw joints for a firm fit Function of the travel pedal Fuel tank and lines for leaks Steering function Ma...

Page 25: ...mark The following tests and inspections are described in the section 9 0 Maintenance Engine oil level Hydraulic oil level Fuel supply Fig 14 Check air pressure in rubber tyres Check engine oil level...

Page 26: ...and the effects of weather can impair the climbing ability of the machine Never attempt to negotiate slopes which are steeper than the machine s climbing ability Always give way to loaded transport ve...

Page 27: ...must never be actuated while the engine is already running This could lead to serious damage to the starter and the starter ring gear Remark Before starting work allow the engine to warm up briefly i...

Page 28: ...ork may only be performed at maximum engine speed Danger During compaction work near buildings or structures check the effects on neighbouring structures and if necessary discontinue the work ________...

Page 29: ...safeguard using chocks ______________________________________________________________________________________ 6 0 Setting the driver s seat Danger It is strictly prohibited to set the driver s seat wh...

Page 30: ...being driven up a suitable loading ramp Note Only loading ramps with sufficient loading capacity and static stability must be used which exclude any possibility of personal injury To lash the roller...

Page 31: ...safeguard must be released again and fastened to the provided retainer BL at the cross beam Fig 24 After driving the machine onto a suitable transport medium the transport safeguard T must be swivelle...

Page 32: ...rocedures in the operating instructions including instructions in the exchange of parts This work may only be performed by specialized personnel Oil and fuels must not be permitted to seep into the gr...

Page 33: ...peration 8 12 2 8 8 Change the line filter Service the battery Note Engine oil diesel engine see Kubota D 1403 Manual Grease poles see Annex 37 34 Every 100 hours of operation 8 11 1 Clean air filter...

Page 34: ...___________________________________________________________ 8 5 Checking the hydraulic oil level Remark Set the machine on an even load bearing surface in such a way that it is horizontal Check the oi...

Page 35: ...ubota V 1903 Manual Annex _____________________________________________________________________________________ 8 7 Exchanging the fuel filter The diesel line filter EF must be changed at least once a...

Page 36: ...ean the battery and to carry out maintenance correctly in order to have a perfect function of this battery If the machine is out of action for a longer period of time the battery has to be pinched off...

Page 37: ...r after a year at the latest If the filter cartridge is contaminated with sooty deposits cleaning is not possible Use a new cartridge Each completed cleaning process of the filter cartridge must be do...

Page 38: ...unt the oil drainage hose and top up with new oil in the filling hole E Fig 35 _______________________________________________________ ______________________________ 8 12 Exchanging the hydraulic oil...

Page 39: ...P 46 Texaco Rando HD C Corresponding oil types from other manufacturers can also be used Note With the hydraulic oil drained off never start the engine Never allow the pumps to run without oil Remark...

Page 40: ...diator of the diesel engine must be filled at all times up to the lower edge of the filling nozzle Fig 42 The rollers are supplied ex works with an anti freeze agent for protection to as low as 25 The...

Page 41: ...RM across corners Tightening torque 150 Nm 110 ft lb After mounting the wheel check the air pressure 3 5 bar 9 0 Tightening torque levels for screws with standard metric thread Screw dimension Tighte...

Page 42: ...ads 8 8 8G 10 9 10K 12 9 12K The values result in 90 utilization of the screw yield strength with a coefficient of abrasion of total 0 14 Adherence to the tightening torque levels is checked using a t...

Page 43: ...sition Move pusher blade to uppermost position Engine running machine does not move Insufficient hydraulic oil in the tank Pedal valve defective Check hydraulic oil level Check the hydraulic system fo...

Page 44: ...ion at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Ca...

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