MULTIQUIP Mikasa MTX-80 Operation And Parts Manual Download

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OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

SERIES

MODEL MTX-80
MODEL MTX-90

TAMPING RAMMER

(ROBIN EH122D46530 GASOLINE ENGINE)

Revision #3 (01/04/08)

Summary of Contents for Mikasa MTX-80

Page 1: ...NUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL MTX 80 MODEL MTX 90 TAMPING RAMMER ROBIN EH122D46530 GA...

Page 2: ...PAGE 2 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 MTX 80 MTX 90 PROPOSITION 65WARNING...

Page 3: ...MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 PAGE 3 NOTES...

Page 4: ...and Decals 22 23 Crankcase and Engine Assembly 24 27 Guide Cylinder and Spring Assembly 28 29 Foot Assembly 30 31 Tank and Handle Assembly 32 33 Combination Lever Assembly 34 35 Tools 36 37 ROBIN EH12...

Page 5: ...Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotowww multiquip comandclickon Order...

Page 6: ...will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine exhaust gases contain poisonous carbon monoxid...

Page 7: ...the bolts no cracks orbreakageonthehandle andnofissureonthesurface This handle is for manual lifting only Use handle to lift the shoe part of the rammer with the body laid down on the ground or truck...

Page 8: ...t engine NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death DANGER DANGER DANGER DANGER DANGER...

Page 9: ...of the rammer Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment TRANSPORTING ALWAYS shutdown engine before transporting...

Page 10: ...the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MTX 80 MTX 90 uses an oil bath lubrication system Always check the oil level through the oil level sigh...

Page 11: ...a u q 8 0 d n o c e S r e P s t c a p m I f o o N 3 1 1 6 0 1 6 1 1 0 1 1 e c r o F t c a p m I N k 7 3 1 b l 0 8 0 3 N k 7 5 1 b l 0 3 5 3 e k o r t S e t a l P t c a p m I m m 0 8 0 5 n i 5 1 3 2 m...

Page 12: ...rting 5 Air Cleaner Cover Protects the air cleaner which prevents dirt and other debris from entering the engine 6 Roller Allows rammer to be moved around easily by rolling the unit 7 Bellows Reservoi...

Page 13: ...ctions details of operation and servicing 1 SecondaryAirCleaner Preventsdirtandotherdebris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element...

Page 14: ...ue to high levels of consumption during operations 3 Check the engine oil level and if the engine oil level is low it should be refilled Use the proper motor oil as suggested in the Table 3 below Figu...

Page 15: ...theengineelectrical circuitisturnedonautomatically Figure 6 Throttle Lever Idle Position 2 Placethechokelevertotheclosedposition Figure7 When theweatheriscold closethechokealltheway Whenitishot or if...

Page 16: ...throttle speed past factoryset rpm does not increase impacts and may damage unit The MTX 80 MTX 90 is designed to ad vancewhiletamping For fasteradvance pull backslightly onthehandlesothatrearoffoot c...

Page 17: ...it in engine oil SAE10W 30 and wring the element so that 25 to 30 cc of engine oil remains on the element MTX 80 MTX 90 MAINTENANCE Figure 13 Air Cleaner Primary Element EVERY200HOURS Remove the oil d...

Page 18: ...e r p m o c s e t i n g i w o l t e k s a g d a e h r e d n i l y c e v i t c e f e D t e k s a g d a e h e c a l p e r r o s t l o b d a e h r e d n i l y c n e t h g i T n r o w r e d n i l y C r e...

Page 19: ...o r p t r a p g n i t a t o r n i t s u D y l b m e s s a r e t r a t s l i o c e r n a e l C e r u l i a f g n i r p s g n i r p S g n i r p s l a i r p s e c a l p e R G N I T O O H S E L B U O R T...

Page 20: ...art number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Nu...

Page 21: ...ion 1 956100063 THROTTLEWIRE 3 366010070 PRIMARY ELEMENT AIR CLEANER 3 366010080 SECONDARY ELEMENT AIR CLEANER 1 366900020 CAP FUEL TANK W STRAP 2 26365012A3 FILTER IN LINE FUEL 3 0650140580 SPARK PLU...

Page 22: ...90 NAMEPLATE AND DECALS NPA 0000 STOP NPA 0000 NPA 0000 11 1 2 4 3 5 6 7 NPA 1245 A DECAL SET MODEL SERIALNO 8 RAMMER Engine Oil Use SAE 10W 30 SE or higher grade motor oil RAMMING CYLINDER OIL Use S...

Page 23: ...LS NO PART NO PART NAME QTY REMARKS A 920900040 DECAL SET 1 INCLUDES ITEMS W 1 DECAL OPERATION 1 2 DECAL AIR CLEANER 1 3 DECAL LEVER OPERATION 1 4 DECAL MAX SPEED 1 5 DECAL MACHINE STOP 1 6 DECAL EC N...

Page 24: ...11 31 1 41 2 48 48 37 37 22 3 5 6 7 8 9 10 11 12 13 14 16 15 18 19 20 106 101 A A 70 82 78 76 75 1 45 49 49 75 3 75 2 73 72 74 77 80 43 47 44 44 46 47 35 38 40 3 40 2 40 1 39 35 5 35 7 35 9 35 8 60 56...

Page 25: ...52401450 WASHER8 5X22X3 1 24 1 001220825 BOLT 8X25 T 1 24 2 030208200 WASHER LOCK M8 1 25 367217260 FLANGE ENGINE 1 26 001710830 FLANGE BOLT 8X30 4 27 022611010 FLANGE NUT M10 H 2 28 1 001221054 BOLT...

Page 26: ...11 31 1 41 2 48 48 37 37 22 3 5 6 7 8 9 10 11 12 13 14 16 15 18 19 20 106 101 A A 70 82 78 76 75 1 45 49 49 75 3 75 2 73 72 74 77 80 43 47 44 44 46 47 35 38 40 3 40 2 40 1 39 35 5 35 7 35 9 35 8 60 56...

Page 27: ...67217490 EXBAR 1 58 009110039 SOCKET HEAD BOLT 6X25 ZN 4 59 022910250 WELL NUT M6 4 60 367119010 GUARD ENGINE 1 61 367346290 SUPPORT ENGINE 1 62 009110042 S H BOLT8X45WHOLETHREAD 2 63 030208200 WASHER...

Page 28: ...ATION AND PARTS MANUAL REV 3 01 04 08 MTX 80 MTX 90 GUIDE CYLINDER AND SPRING ASSY GUIDE CYLINDER AND SPRING ASSY 17 18 8 9 13 15 16 14 4 5 1 5 2 6 7 9 12 3 1 2 21 32 20 22 23 24 25 25 27 28 29 51 27...

Page 29: ...001521020 SOCKET HEAD BOLT 10X20T 4 16 001521040 SOCKET HEAD BOLT 10X40T 4 17 953405270 PLUG 1 4X14 13L 1 18 953405260 PACKING 1 4 CU 1 20 366217440 GUIDE CYLINDER 1 FOR MTX 80 20 367217450 GUIDE CYL...

Page 30: ...PAGE 30 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 MTX 80 MTX 90 FOOT ASSY FOOT ASSY 2 3 2 3 6 1 5 4...

Page 31: ...X 80 MTX 90 FOOT ASSY FOOT ASSY NO PART NO PART NAME QTY REMARKS 1 366910020 FOOT ASSY 285 1 2 022711214 NYLON NUT M12 4 3 030212300 WASHER LOCK M12 4 4 009110034 BOLT SQUARE NECK 12X65 2 5 009110035...

Page 32: ...L REV 3 01 04 08 MTX 80 MTX 90 TANK AND HANDLE ASSY TANK AND HANDLE ASSY 3 41 41 1 20 19 20 102 102 102 102 4 2 4 1 7 6 5 43 43 42 42 A 54 51 10 22 56 14 15 18 16 17 53 A 2 1 2 2 11 2 11 1 55 4 2 4 1...

Page 33: ...3 11 2 030208200 WASHER LOCK M8 3 12 952401450 WASHER 8 5X22X3 2 13 031108160 WASHER FLAT M8 1 14 959300770 STRAINER 508 1 15 366459790 PACKING FUEL TANK 1 16 366345280 HOLDER FILTER 1 17 020305040 NU...

Page 34: ...PAGE 34 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 MTX 80 MTX 90 COMBINATION LEVER ASSY COMBINATION LEVER ASSY...

Page 35: ...TION LEVER ASSY 1 INCLUDES ITEMS W 1 956200100 FUEL COCK 1 2 366010180 LEVER 1 3 366010190 SLIDER 1 4 366010200 END CAP 1 5 366010210 WIRE CAP 1 6 366010220 BOLT WASHER SET 1 7 020408050 NUT M8 H 5 2...

Page 36: ...PAGE 36 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 MTX 80 MTX 90 TOOLS TOOLS...

Page 37: ...NO PART NO PART NAME QTY REMARKS 1 981010400 CLUTCH PULLER A 1 2 983010060 CLUTCHMOUNTER 1 3 983910090 PISTON ROD HOLDER 1 4 009110044 SOCKET HEAD BOLT 8X50 FULL THREAD CRANK GEAR REMOVER 2 5 98391002...

Page 38: ...N AND PARTS MANUAL REV 3 01 04 08 ROBIN EH122D46530 ENGINE CRANKCASE ASSY CRANKCASE ASSY 40 50 700 830 294 297 860 90 80 260 210 295 220 300 270 280 250 298 265 230 30 10 75 NOTE USE LIQUID GASKET FOR...

Page 39: ...CP 1 INCLUDES ITEMS W 220 0440250160 OIL SEAL 1 230 0600250010 BALL BEARING 6205C3 1 250 2274500301 GOVERNOR GEAR CP 1 260 2054190103 GOVERNORSLEEVE 1 265 0108100030 STUD 2 270 2686360301 OIL GAUGE CP...

Page 40: ...NDER HEAD ASSY MTX 80 MTX 90 EH12 2D ROBIN ENGINE CRANKSHAFT AND PISTON CYLINDER HEAD ASSY 610 20 630 26 20 70 60 60 620 900 901 71 710 680 690 725 690 724 721 720 722 723 726 850 910 CRANKCASE REFERE...

Page 41: ...3 PUSH ROD 2 220 2693600103 ROCKER ARM 2 230 2693580103 BOLT PIVOT 2 240 0170060090 NUT 2 260 2693650103 GUIDE PLATE 1 610 2681310121 CYLINDER HEAD CP 1 INCLUDES ITEMS W 620 2531500133 GASKET HEAD 1 6...

Page 42: ...AGE 42 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 ROBIN EH122D46530 ENGINE CRANKSHAFT PISTON ASSY CRANKSHAFT PISTON ASSY 370 360 380 310 350 380 60 50 10 40 70 CRANKCASE REFERENCE ONLY 32...

Page 43: ...0 0230250130 SPACER T 1 0 1 50 0021814000 NUT 1 60 0032014000 SPRINGWASHER 1 70 0323030010 WOODRUFF KEY 1 310 2522250120 CONNECTING ROD ASSY 1 INCLUDES ITEM W 320 2362300103 CONNECTING ROD BOLT 2 350...

Page 44: ...PAGE 44 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 ROBIN EH122D46530 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY 10 36 38 34 50 CRANKCASE REFERENCE ONLY...

Page 45: ...6530 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY NO PART NO PART NAME QTY REMARKS 10 2533170111 CAMSHAFT CP 1 INCLUDES ITEMS W 34 2273860123 PIN SPRING 1 35 2273640113 RELEASELEVER 1 36 0051904100 SPRINGPIN 1...

Page 46: ...PAGE 46 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 ROBIN EH122D46530 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY 211 208 205 202 203 204 200 201 249 206 205 207 20 220 40 10 90 95...

Page 47: ...WASHER ASSY 6X55 4 90 2685270303 HEADCOVER 1 95 0110060140 FLANGE BOLT 2 200 2685020130 RECOIL STARTER ASSY 1 INCLUDES ITEMS W 201 2705011508 SPIRALSPRING 1 202 2695012008 REEL 1 203 2825011118 STARTE...

Page 48: ...RTS MANUAL REV 3 01 04 08 ROBIN EH122D46530 ENGINE CARBURETOR ASSY CARBURETOR ASSY 918 902 910 912 943 900 906 916 908 920 926 915 911 914 901 916 925 927 917 907 921 909 905 929 919 917 904 947 946 9...

Page 49: ...LE 1 909 1476258408 BALL 1 910 1616238008 GASKET PLUG 1 911 1616238108 GASKET METALING DIAPHRAGM 1 912 2526261008 DIAPHRAGMPUMP 1 914 1616238308 DIAPHRAGMASSY METALING 1 915 1066257508 SCREW 1 916 106...

Page 50: ...GE 50 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 ROBIN EH122D46530 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY CYLINDER HEAD REFERENCE ONLY 590 555 500 550 556 552 567 563 560 530 570 565 52...

Page 51: ...E 1 528 2683660103 PLATE 1 530 2843810103 INTAKEPIPE 1 550 1573500103 GASKET INSULATOR 1 552 2843650103 GASKET INTAKE 1 555 2823590103 GASKET INSULATOR 1 556 0011406400 BOLT ANDWASHER ASSY 1 560 10665...

Page 52: ...PAGE 52 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 MUFFLER ASSY ROBIN EH122D46530 ENGINE MUFFLER ASSY CRANKCASE REFERENCE ONLY 365 350 330 310 366 340 345 340 CYLINDER HEAD REFERENCE ONLY...

Page 53: ...NE MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 310 2523040111 MUFFLER CP 1 330 2523700111 BRACKETCP 1 340 2533520103 GASKET MUFFLER 2 345 2523650123 SPACER EXHAUST 1 350 0176080020 SELF...

Page 54: ...PAGE 54 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 ROBIN EH122D46530 ENGINE GOVERNOR ASSY GOVERNOR ASSY 40 30 80 20 280 50 70 60 240 10 200 210 230 716 710 290 293 235 231 715 26...

Page 55: ...3 ROD SPRING 1 50 0031306000 CLIP 2 60 0011406300 BOLT ANDWASHER ASSY 1 70 0186060020 NUT 1 80 2524250323 GOVERNOR SPRING 1 200 2524340230 SPEED CONTROL ASSY 1 210 0116040030 BOLT 1 230 0043105250 SCR...

Page 56: ...PAGE 56 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 ROBIN EH122D46530 ENGINE FLYWHEEL IGNITION ASSY FLYWHEEL IGNITION ASSY 95 70 90 100 10 10 11 110 11 30...

Page 57: ...ASSY FLYWHEEL IGNITION ASSY NO PART NO PART NAME QTY REMARKS 10 2687933201 FLYWHEEL CP 1 11 2697943011 IGNITION COIL CP 1 30 0011406250 BOLT ANDWASHER ASSY 2 70 0150040090 TAPPING SCREW 2 90 05660002...

Page 58: ...PAGE 58 MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 ROBIN EH122D46530 ENGINE LABELS AND ACCESSORIES LABELS AND ACCESSORIES 100 101 102 103 201 202 LABELS ACCESSORIES...

Page 59: ...22D46530 ENGINE LABELS AND ACCESSORIES LABELS AND ACCESSORIES NO PART NO PART NAME QTY REMARKS 100 0732004450 LABEL CAUTION 1 101 0732004520 LABEL OIL CAUTION 1 102 0732003900 LABEL WARNING 1 103 0732...

Page 60: ...Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinf...

Page 61: ...MTX 80 MTX 90 OPERATION AND PARTS MANUAL REV 3 01 04 08 PAGE 61 NOTES...

Page 62: ...and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927...

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