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CA878-04-01

 

TDK-Lambda 

CUS600M 

INSTRUCTION MANUAL

 

CUS600M 

Instruction Manual 

 
 
 
 
 

 

BEFORE USING THE POWER SUPPLY UNIT   

Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings before using 
this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.

 

 

DANGER 

Never use this product in locations where flammable gas or ignitable substances are present.

 

 

INSTALLATION WARNING

 

 

When installing, ensure that work is done in accordance with the instruction manual. When installation is improper, there is risk of 
electric shock and fire.   

 

Installation shall be done by Service personnel with necessary and appropriate technical training and experience. There is a risk of 
electric shock and fire.   

 

Do not cover the product with cloth or paper etc. Do not place anything flammable around. This might cause damage, electric shock 
or fire. 

 

WARNING on USE

 

 

Do not touch this product or its internal components while circuit in operation, or shortly after shutdown. You may receive a burn. 

 

While this product is operating, keep your hands and face away from it as you may be injured by an unexpected situation.   

 

For products with no cover, do not touch them as there are high-voltage and high temperature parts inside. Touching them might 
cause injury such as electric shock or burn. 

 

There are cases where high voltage charge remains inside the product. Therefore, do not touch even if they are not in operation as 
you might get injured due to high voltage and high temperature. You might also get electric shock or burn.   

 

Do not make unauthorized changes to this product nor remove the cover as you might get an electric shock or might damage the 
product. We will not be held responsible after the product has been modified, changed or dis-assembled.   

 

Do not use this product under unusual condition such as emission of smoke or abnormal smell and sound etc. Please stop using it 
immediately and shut off the product. It might lead to fire and electric shock. In such cases, please contact us. Do not attempt repair 
by yourself, as it is dangerous for the user. 

 

Do not operate and store these products in environments where condensation occurs due to moisture and humidity. It might lead fire 
and electric shock. 

 

Do not drop or apply shock to this product. It might cause failure. Do not operate these products, when mechanical stress is applied. 

 

CAUTION on MOUNTING

 

 

Confirm connections to input/output terminals are correct as indicated in the instruction manual before switching on. 

 

Input 

/

Output line, please use the wires as short and thick as possible. 

 

Do not use this product in special environment with strong electromagnetic field, corrosive gas or conductive substances and direct 
sunlight, or places where product is exposed to water or rain. 

 

Mount this product properly in accordance with the instruction manual, mounting direction and shall be properly be ventilated. 

 

Please shut down the input when connecting input and output of the product. 

 

When installing in environment where conductive foreign, dust and liquid may be present, please consider penetration of above 
foreign material in the power supply by installing filter, to prevent trouble or malfunction. 

 
 
 
 
 

 
 

Summary of Contents for CUS600M

Page 1: ...to high voltage and high temperature You might also get electric shock or burn Do not make unauthorized changes to this product nor remove the cover as you might get an electric shock or might damage...

Page 2: ...ction When used in environment with corrosive gas hydrogen sulfide sulfur dioxide etc there is possibility that they might penetrate the product and lead to failure When used in environments where the...

Page 3: ...ll outputs have basic spacing s to earth rated for mains 250Vac and due consideration must be given to this in the end product design Important safety instructions Servicing These products are not cus...

Page 4: ...range 5 30 Humidity range 40 60 RH Please keep away from the places where temperature and humidity can change drastically It can cause condensation on the product or deterioration For long term stora...

Page 5: ...CN61 11 12 COMPONENT SIDE CN62 VR51 Mounting hole hole diameter 3 5mm This hole is not connected to functional earth of CN1 The mounting surface of the spacer should be within Max 7mm L Input terminal...

Page 6: ...14 Configuration and Function of CN62 is shown as below CN62 Pin No Configuration Function 1 STBY Standby supply 5V This pin is connected to Pin1 of CN61 internally 2 STBY Standby supply 5V This pin...

Page 7: ...ogy switch frequency PFHC circuit active filter 65kHz Typ Main output circuit LLC resonant 45k 280kHz Standby supply circuit Flyback 115kHz Typ 4 Sequence time chart Input voltage ON OFF sequence time...

Page 8: ...overy sequence time chart 2 Main output OCP latch recovery sequence time chart 1 Main output OCP latch recovery sequence time chart 2 Main output OCP not latched recovery sequence time chart Standby s...

Page 9: ...s Class I end equipment connection Class II end equipment connection 6 Explanation of Function and Precautions 6 1 Input Voltage Range Input voltage range is single phase 85 265VAC 47 63Hz Input volta...

Page 10: ...area This function may not activate or cannot avoid power supply damage depending on the situation 6 6 Over Current Protection OCP These products provide the Hiccup mode with automatic recovery OCP f...

Page 11: ...solation resistance between Output and is more than 100M at 500VDC For safety operation voltage setting of DC isolation tester must be done before the test Ensure that the unit is fully discharged aft...

Page 12: ...r Good signal shows High level 4 5V 5V to indicate power supply operating normal and can source maximum 2mA current When power supply stops operating the signal will turn to Low level 0V 0 5V and the...

Page 13: ...hall be less than 0 5V For ADJ sub model the output voltage at the V V terminals shall be within the specification of output voltage range In case that sensing lines are too long it is necessary to pu...

Page 14: ...versus input voltage should be considered Please refer to the output derating versus input voltage curve 6 1 for detail MODEL CUS600M 19 24 28 32 36 48 Ta C Mounting A MountingB CE Mounting D LOAD LO...

Page 15: ...y Supply Output derating versus input voltage should be considered Please refer to the output derating versus input voltage curve 6 1 for detail MODEL CUS600M 12 19 24 28 32 36 48 Ta C Mounting A Moun...

Page 16: ...trictly for 176 265VAC Input Voltage Range only MODEL CUS600M 19 24 28 32 36 48 Ta C Mounting AB D MountingC MountingE LOAD LOAD LOAD 20 30 100 100 100 40 100 100 82 5 45 90 100 73 8 50 80 90 65 60 60...

Page 17: ...th air velocity more than 2 7m s measured at component side The entire components must be cooled Both Standby Supply and Main Output Channel derating versus input voltage should be considered Please r...

Page 18: ...n and which will result in the highest temperatures in the PSU To determine the most adverse conditions consideration should be given to the end use equipment maximum operating ambient the PSU loading...

Page 19: ...PC103 PC106 Opto Coupler 110 C51A C51B C51C C51D C51E C51F Electrolytic Capacitors 100 5 C61 Electrolytic Capacitor 105 5 Note 5 Please also evaluate electrolytic capacitors life before using 7 3 Mou...

Page 20: ...ly 8mm space is necessary from the solder surface If the space is not enough the specification of isolation or withstanding voltage will not be satisfied 3 For Class I end equipment Functional Earth s...

Page 21: ...s a risk of unexpected output shutdown and specifications may not be satisfied Please contact us for maintenance or exchange the product which passed over the life expectancy 10 External Fuse Rating R...

Page 22: ...tion within this warranty period repair is free of charge For other mounting directions inquire to TDK Lambda Following cases are not covered by warranty 1 Improper usage like dropping products applyi...

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