MULTIQUIP R2000 User Manual Download

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TIQUIP INC

OPERATION AND PARTS MANUAL

Model R2000

RIDE-ON STATIC ROLLER

Revision #2 (03/20/06)

MULTIQUIP INC.....

PARTS DEPARTMENT:

18910 WILMINGTON AVE.

800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-421-1244

800-478-1244

FAX: 310-537-3927

FAX: 310-631-5032

E-mail:[email protected]

•

www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico

Summary of Contents for R2000

Page 1: ...NT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico ...

Page 2: ......

Page 3: ...ASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 ...

Page 4: ...n and part number are subject to change without notice Multiquip R2000 Ride On Static Roller Here s How To Get Help 3 Table Of Contents 4 Parts Ordering Procedures 5 Specifications Roller 6 Specifications Engine 7 Dimensions 8 Safety Message Alert Symbols 9 10 Rules For Safe Operation 11 13 Operation and Safety Decals 14 General Information 15 16 Roller Components 18 19 Engine Components 20 Inspec...

Page 5: ...0 Ext 279 Multiquip s Main Phone Numbers 800 421 1244 Fax 310 537 3927 310 537 3700 Note Unlessotherwiseindicatedbycustomer all orders are treated as Standard Orders and will ship within 24 hours We will make every effort to ship AirShipments thesamedaythattheorderis received ifpriorto2PMwestcoasttime Stock Orders must be so noted on fax or web forms Extra Discounts All parts orders which include ...

Page 6: ... p a C k n a T r e t a W g K 5 0 8 s r e t i l 5 9 7 s b l 7 7 1 s n o l l a g 1 2 y t i c a p a C s l l o R t n o r F g K 4 1 1 s r e t i l 8 6 5 8 6 5 s b l 0 5 2 s n o l l a g 5 1 5 1 y t i c a p a C l l o R r a e R g K 4 9 1 s r e t i l 3 9 1 s b l 7 2 4 s n o l l a g 1 5 d e e p S l e v a r T e s r e v e r d n a d r a w r o f x a m h p m 4 t n e i d a r G m u m i x a M s e e r g e d 5 1 7 2 e...

Page 7: ... n i 9 2 m m 8 5 x m m 3 7 t n e m e c a l p s i D c c 2 4 2 n i u c 1 8 4 1 t u p t u O x a M M P R 0 0 6 3 P H 0 8 k n a T l e u F y t i c a p a C s r e t i l 6 l a g S U 9 5 1 l e u F e n i l o s a G e l i b o m o t u A d e d a e l n U y t i c a p a C l i O e b u L s r e t i l 1 1 t q S U 6 1 1 l o r t n o C d e e p S d o h t e M e p y T t h g i e w y l F l a g u f i r t n e C d o h t e M g n i...

Page 8: ...C S E D N O I S N E M I D M M N I A t h g i e H l l a r e v O m m 5 9 2 1 n i 1 5 B h t d i W l l a r e v O m m 0 4 9 n i 7 3 C h t g n e L l l a r e v O m m 4 5 8 1 n i 3 7 D t h g i e H e m a r F t n o r F m m 3 1 8 n i 2 3 E t h g i e H l e e h W g n i r e e t S m m 9 1 2 1 n i 8 4 F t h g i e H e m a r F r e w o L m m 2 3 4 n i 7 1 G h t g n e L e s a B l e e h W m m 0 7 2 1 n i 0 5 ...

Page 9: ...if you do not follow directions HAZARD SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Potential hazards associated with MQ R2000 vibration roller operation will be referenced with Hazard Symbols which appea...

Page 10: ...is not in use Respiratory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your roller other property or the surrounding environment ALWAYS wear approved eye and hearing protection Sight and Hearing hazard This roller other property or the surrounding environment could be damaged if y...

Page 11: ...e flow of the air is restricted If the air flow is restricted it will cause serious damagetotheroller or engine and may cause injury to peopleandproperty Remember the roller s engine gives offDEADLY gases HighTemperatures Allow the engine to cool before adding fuelorperformingserviceandmaintenancefunctions Contact with hot components can cause serious burns DANGER Failuretofollowinstructionsinthis...

Page 12: ...nt ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children DO NOT operate this roller with hydrostatic oil temperature higher than 180 degrees fahrenheit NEVER leave the roller unattended turn off engi...

Page 13: ...lifting the machine When driving the roller onto a transporting vehicle or trailer use ramps or other suitable material of sufficient strength to support the roller Remove mud oil ice snow or any other slippery materials from the ramps and bed of the vehicle to avoid accidents After loading apply the parking brake Useachain bindersorothersuitablemeanstofirmlysecure the roller before transporting O...

Page 14: ... The R2000 staticroller is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the next page shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer ...

Page 15: ...tarting an asphalt rolling job be sure all spray bar holes are clear of dirt or foreign matter and are working Always use clean fresh water in the water tank To prevent rust and foreign debris from clogging the spray bar holes drain and flush water tank and spray bars every 30 days LIFTINGTHE ROLLER When lifting of the roller is required attach a suitable hook or shackle to the lifting eye of the ...

Page 16: ...ver causing injury to personnel and severe damage to the equipment NOTE CAUTION To prevent damage to the engine after a rollover the roller must NOT be started NEVER start a roller after a rollover CONTACTyournearestauthorizedMultiquip dealer for instructions or servicing Tipping Rollovers NEVER operate the roller on side slopes Figure 3 The possibility exist that the roller could tip over roll ov...

Page 17: ...R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 PAGE 17 NOTE PAGE ...

Page 18: ...PAGE 18 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 Figure 4 Roller Components R2000 ROLLER COMPONENTS ...

Page 19: ...water ballast to the front drum This plug is located on each side of the split front roller 14 Front Roller Zerk Fitting Grease this fitting as recommended in the maintenance section of this manual 15 Steering Zerk Fitting Grease this fitting as recommended in the maintenance section of this manual 16 Access Panel Lift this panel to gain access to the transmission assembly and battery A Transmissi...

Page 20: ... once a week 9 Muffler Used to reduce noise and emissions Enginecomponentscangenerateextremeheat To prevent burns DO NOT touch these areas whiletheengineisrunningorimmediatelyafter operating NEVER operate the engine with the mufflerremoved 10 Ignition Switch Use this switch to start and stop the engine 11 CircuitBreaker Protectsthebatterychargingcircuit See Honda owner s manual for additional info...

Page 21: ...emove the filler dipstick from the engine oil filler hole Figure 6 and wipe it clean Figure 6 Engine Oil Dipstick Removal 3 Insertandremovethedipstickwithoutscrewingitintothefiller neck Check the oil level shown on the dipstick 4 If the oil level is low Figure 7 fill to the edge of the oil filler holewiththerecommendedoiltype Table4 Maximum oil capacity is 400 cc Figure 7 Engine Oil Dipstick Oil L...

Page 22: ... the polarity of the battery when connecting the battery WARNING Figure 9 Battery R2000 INSPECTION Water System Check 1 Check the water tank located under the operator s seat to see if filled Figure 8 Add water if necessary The water tankhasacapacityofapproximately21gallons 79 5liters Figure 8 WaterTank Check 2 Watercanalsobeaddedtothefrontandrearrollers Tofill remove pipe plug from the roller sid...

Page 23: ...ry settoensureoptimum operatingspeeds Figure 12 Throttle Lever CAUTION DO NOT attempt to operate the roller until the Safety General Information and Inspection sections have been read and understood Figure 13 Choke Lever 3 Place the Choke Lever Figure 13 in the CLOSED position The CLOSED position of the choke lever enriches the fuel mixtureforstartingaCOLDengine The OPEN position provides the corr...

Page 24: ...ing brake must be used to hold the roller in the stopped condition The transmission system will not hold the roller in a stopped condition WARNING R2000 OPERATION Transmission control lever must be in neutral position when starting engine NEVER engage transmission abruptly because this places unnecessary high loads on all drive line components WARNING 5 Iftheenginedoesnotstart repeatsteps1through4...

Page 25: ...er Neutral 4 Placetheparkingbrakelever Figure19 intheset position This will lock the rear roller drum in place and prevent the rollerfrommoving Whenevertheoperator sseatisvacated place the transmission lever in neutral and set the parking brake 5 Turn the ignition key Figure X to the OFF position remove key Store key in a safe place Figure 20 Ignition Switch OFF Figure 19 Parking Brake Lever Set 6...

Page 26: ...ervoir screen is damaged it must be replacedimmediately 2 Thefluidwilllastundernormaloperatingconditions forthe lifeofthetransmission Ifoverheatingorwatercontamination occurs the oil will change from its normal reddish color to black or milky and must be replaced 3 To drain the fluid remove the plastic reservoir and the 3 8 16 hex head vent plug from the top of the cast iron body 4 Torefill reasse...

Page 27: ...pry bar 4 Retightenthetwomountingbolts 5 Starttheengineandmovetherollerintheforwarddirection 5 to 10 feet 6 Move the control lever to the neutral position and turn the engineoff 7 Properchaintensionisapproximately0 2to0 4 inchdeflec tionwithapproximately5lbs offorceappliedtothecenterof thespanbetweenthesprocketstowardthefrontoftheroller 8 Ifthetensionisstillincorrect readjust Transmission Control ...

Page 28: ...he battery liquid dilute sulfuric acid comes in contact with your eyes rinse eyes immediately with plentyofwater thencontactthenearestdoctororhospital and seek medical attention Battery The battery contains acids that can cause injury to the eyes and skin To avoid eye irritation alwayswearsafetyglasses Use well insulated gloves when picking up the battery Use the following guidelines when handling...

Page 29: ...ne until the fuel in the injection system is completely consumed z Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage z Drain water tank z Clean the entire roller and engine compartment z Remove battery and store it in cool dry place z Cover the roller and place it a clean dry area that is p...

Page 30: ...n i p p i l S t l e b n e t h g i T c i t a t s o r d y h n o i s s i m s n a r t n i r e t a W e c a l p e r d n a e g r u P d e t a e h r e v o n o i s s i m s n a r T c i t a t s o r d y h g n i t t e s d e e p s r e w o l t a e t a r e p o n a f n e k o r b e c a l p e r s n i f n a e l C t f a h S t u p n I e t a t o R t o n n a C n o i s s i m s n a r t d e g a m a D r e l a e d e e S t f a ...

Page 31: ... l g u l p k r a p S g u l p k r a p s n e h g i T y r o t c a f s i t a s t o n n o i t a r e p O e l b a l i a v a r e w o p h g u o n e t o N g n i r i f s s i m o n l a m r o n n o i s s e r p m o c d e g g o l c r e n a e l c r i A e n i l l e u f n i r i A e n i l l e u f m o r f r i a e v o m e r d e e l B t a o l f r o t a e r u b r a c n i l e v e l l e u F r e p o r p m i r e b m a h c t...

Page 32: ...r Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit EXPLANATION OF CODE IN REMARKS COLUMN The contents of this parts catalog are subject to change without notice If more than one of the same refere...

Page 33: ...GE SPROCKET 1 530329 CHAIN MASTER LINK 1 530334 CHAIN SMALL SPROCKET 1 530336 CHAIN MASTER LINK 1 530335 CHAIN LINK 1 509249 CAP PLASTIC WATER TANK 1 530278 CHAIN ROLLER 2 530279 CHAIN LINK OFFSET 5 8 3 530280 CHAIN LINK STRAIGHT 5 8 1 530340 EXTENSION CHAIN 1 29299 401 CABLE PARKING BRAKE 3 17210ZE2822 ELEMENT AC DUAL 3 9807955846 SPARK PLUG 1 17620ZH7023 CAP FUEL TANK 1 1762ZE2W01 FILTER FUEL TA...

Page 34: ...PAGE 34 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 R2000 NAME PLATE AND DECALS NAME PLATE AND DECALS ...

Page 35: ...423 DECAL ECONO ROLL 2 6 514419 DECAL PARKING BRAKE 1 7 514421 DECAL COVERWARNING 1 8 514427 DECAL SPRINKLERS 1 9 511738 DECAL SLOPEWARNING 1 10 491999 DECAL GREASE 5 11 513393 DECAL LIFT POINT 4 12 513698 DECAL WATER TANK CAP 1 13 34536 DECAL OWNERS MANUAL 1 14 13118 DECAL POWDER COATED 1 15 511739 DECAL CAUTION OPERATION 1 16 513764 DECAL SHIFT LEVER 1 17 514418 DECAL MQ STEERING WHEEL 1 18 PLAT...

Page 36: ...PAGE 36 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 BRAKE ASSY R2000 BRAKE ASSY ...

Page 37: ...EX NUT 5 16 18 3 10 29299 401 CABLE PARKING BRAKE 1 12 530342 ADJUSTABLE YOKE 1 14 530343 CLEVIS PIN 3 8 1 16 509074 COTTER PIN 3 32 1 18 530344 CLEVIS PIN 1 2 2 20 2219 COTTER PIN 1 8 2 22 530345 SUPPORT PIVOT LEVER 1 24 6109180 WASHER 1 2 2 26 981635 CAP SCREW 1 2 13 NC x 1 2 28 EM490952 SNAP RING 1 30 530346 LEVER PIVOT 1 32 530347 BRACKET BRAKE 1 34 29298 001 BRAKE BAND 1 36 EM492566 JAM NUT 5...

Page 38: ...PAGE 38 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 R2000 STEERING ASSY STEERING ASSY ...

Page 39: ...E FITTING 3 30 530283 CAP SCREW 5 8 2 32 EM923348 WASHER 5 8 1 34 530284 WASHER 5 8 1 36 530286 BRONZEWASHER 1 38 530287 SPINDLE PIN 1 40 530288 SPINDLE PIN 1 42 EM963055 CAP SCREW 3 8 HEX HEAD 1 44 0166 A WASHER LOCK 3 8 1 46 530289 FRONK YOKE 1 48 530290 FRONT SHAFT 1 50 981635 CAP SCREW 1 2 13 NC X 1 2 52 6109180 WASHER LOCK 1 2 2 54 530291 BRONZEWASHER 2 56 530292 FRONT ROLL UNIT 2 58 530295 C...

Page 40: ...PAGE 40 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 R2000 CHASSIS AND COVERS ASSY CHASSIS COVERS ASSY ...

Page 41: ...44 EM963610 CAP SCREW 3 8 NC x 1 1 4 4 46 0166 A WASHER LOCK 3 8 4 48 508389 WASHER 3 8 4 50 510909 WASHER 3 8 4 52 0166 A WASHER LOCK 3 8 4 54 EM963610 CAP SCREW 3 8 NC 1 1 4 4 56 492357 CAP SCREW 1 4 6 58 503740 HINGE 2 60 2101428 NUT HEX 1 4 12 62 492355 HEX SCREW 1 4 20 x 1 2 6 64 29057 BOX DOCUMENT 1 66 492356 BOLT 1 4 x 3 4 2 68 492596 WASHER FLAT 1 4 4 72 34516 PLATE SERIAL NUMBER 1 CONTACT...

Page 42: ...PAGE 42 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 R2000 BATTERY ASSY BATTERY ASSY ...

Page 43: ... PART NO PART NAME QTY REMARK 1 530372 BATTERY CABLE POSITIVE 1 2 530373 BATTERY CABLE NEGETIVE 1 3 507590 BATTERY 12V 1 4 506151 CLAMP BATTERY 2 5 3019092 WASHER 3 8 2 6 492379 CAP SCREW 3 8 2 7 506266 BATTERY TERMINAL COVER 1 RED 8 505624 BATTERY TERMINAL COVER 1 BLACK R2000 BATTERY ASSY ...

Page 44: ...PAGE 44 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 R2000 REAR DRUM ASSY REAR DRUM ASSY ...

Page 45: ...E 45 REAR DRUM ASSY NO PART NO PART NAME QTY REMARK 1 530296 BEARING 2 2 492390 SCREW CAP 7 16 8 3 505081 HEXNUT 7 16 8 4 530297 FRONT ROLL UNIT 1 5 24194 001 SPROCKET 70 TOOTH 1 6 530298 SCREW HEX 5 8 4 7 EM969023 NUT HEX 5 8 4 8 491214 PIPE PLUG 2 R2000 REAR DRUM ASSY ...

Page 46: ...PAGE 46 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 R2000 DRIVE SYSTEM ASSY DRIVE SYSTEM ASSY ...

Page 47: ...CKET 1 88 530329 CHAIN MASTER LINK 1 USED WITH ITEM 86 102 530331 SPROCKET 72 TEETH 1 104 500432 KEY SQUARE 3 8 X 50 MM 1 105 530384 PINION SHAFT 1 106 530332 PILLOW BLOCK BEARING 2 108 492395 SCREW 1 2 NC x 1 3 4 G5 4 110 621 WASHER 1 2 ESP 8 112 492584 NUT NYLOCK 1 2 NC 4 114 492471 SCREW ALLEN 3 8 NC X 1 2 2 116 530333 SPROCKET 12 TEETH SHAFT 1 118 492470 SCREW ALLEN 3 8 NC 3 8 2 120 530335 CHA...

Page 48: ...PAGE 48 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 R2000 TRANSMISSION ASSY TRANSMISSION ASSY ...

Page 49: ...R FLAT 1 4 2 50 530320 SPACER 1 52 2101428 NUT NYLOCK 1 4 NC 20 NC 1 54 530321 SHIFT ARM EXTENSION 1 56 EM969013 NUT HEX 3 8 NC 2 58 530322 ADJUSTMENT ROD 1 60 530323 BALL JOINT 1 62 530324 SPRING COMPRESSION 1 64 3019092 WASHER FLAT 3 8 5 66 530325 SNAP RING 1 68 EM923023 WASHER FLAT 5 16 1 70 2105164 NUT NYLOCK 5 16 1 78 2101402 WASHER LOCK 1 4 2 80 513870 BALL JOINT 2 82 EM968435 NUT HEX 1 4 NF...

Page 50: ...PAGE 50 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 R2000 WATER SYSTEM ASSY WATER SYSTEM ASSY ...

Page 51: ...ASHER 1 4 LOCK 4 44 530305 COCOA MAT FRONT 1 46 530303 SCRAPER FRONT DRUM 1 54 530307 SCRAPER FRONT DRUM REAR 2 56 530308 EXTENSIONS FRONT DRUM SPRING 4 58 492393 BOLT C H 1 2 NC X 1 1 4 8 60 492584 NUT 1 2 8 72 530309 SUPPORT WATERTUBE 1 74 EM963610 BOLT C H 3 8 NC X 1 1 4 2 76 3019092 WASHER FLAT 3 8 4 78 0166 A WASHER LOCK 3 8 2 80 1456 NUT HEX 3 8 2 82 530306 COCOA MAT REAR 1 84 530304 SCRAPER...

Page 52: ...PAGE 52 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 AIR CLEANER ASSY HONDA GX240K1QAE2 ENGINE AIR CLEANER ASSY ...

Page 53: ...INCLUDES ITEMS W 3 17218ZE2505 FILTER OUTER 1 5 17231ZH9820 COVER AIR CLEANER 1 6 17232891000 GROMMET AIR CLEANER 1 8 17238ZE2310 COLLAR AIR CLEANER 2 9 17239ZE1000 COLLAR B AIR CLEANER 1 10 17410ZE2020 ELBOW COMP AIR CLEANER 1 INCLUDES ITEMS W 13 90325044000 WINGNUT TOOL BOX SETTING 2 14 90009ZE2003 BOLT WASHER 6 X 22 1 15 9405006000 NUT FLANGE 6MM 2 HONDA GX240K1QAE2 ENGINE AIR CLEANER ASSY ...

Page 54: ...PAGE 54 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 CAMSHAFT ASSY HONDA GX240K1QAE2 ENGINE CAMSHAFT ASSY ...

Page 55: ...H 2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE2000 VALVE IN 1 8 14721ZE2000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER IN VALVE SPRING 1 11 14773ZE2000 RETAINER EX VALVE SPRING 1 12 14781ZE2000 ROTATOR VALVE 1 13 14791ZE2010 PLATE PUSH ROD GUIDE 1 14 90012ZE0010 BOLT PIVOT 8MM 2 ...

Page 56: ...PAGE 56 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 CARBURETOR ASSY HONDA GX240K1QAE2 ENGINE CARBURETOR ASSY ...

Page 57: ...4 16211ZE2000 INSULATOR CARBURETOR 1 15 16220ZA0702 SPACER COMP CARBURETOR 1 16 16221ZA0800 GASKET CARBURETOR 1 17 16223ZA0800 GASKET INSULATOR 1 18 16610ZE1000 LEVER COMP CHOKE STD 1 INCLUDES ITEMS W 19 16953ZE1812 LEVER VALVE 1 20 16954ZE1811 PLATE LEVER SETTING 1 21 16956ZE1811 SPRING VALVE LEVER 1 22 16957ZE1812 GASKET VALVE 1 23 16967ZE0811 CUP FUEL STRAINER 1 24 93500030060H SCREW PAN 3 X 6 ...

Page 58: ...PAGE 58 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 CONTROL ASSY HONDA GX240K1QAE2 ENGINE CONTROL ASSY ...

Page 59: ...MOTE 1 INCLUDES ITEMS W 10 16571ZE2W00 LEVER CONTROL 1 11 16574ZE1000 SPRING LEVER 1 12 16575ZE2W00 WASHER CONTROL LEVER 1 13 16576891000 HOLDER CABLE 1 14 16578ZE1000 SPACER CONTROL LEVER 1 15 16581ZE2W00 BASE COMP CONTROL 1 16 16584883300 SPRING CONTROL ADJUSTING 1 17 16592883310 SPRING CABLE RETURN 1 19 90013883000 BOLT FLANGE 6 X 12 CT200 2 20 90015ZE5010 BOLT GOVERNOR ARM 1 21 90114SA0000 NUT...

Page 60: ...PAGE 60 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 CRANKCASE COVER ASSY HONDA GX240K1QAE2 ENGINE CRANKCASE COVER ASSY ...

Page 61: ...ZE1003 GASKET OIL FILLER CAP 1 10 16510ZE2811 GOVERNOR ASSY BALANCER 1 INCLUDES ITEMS W 11 16511ZE2000 WEIGHT GOVERNOR 2 12 16512ZE2811 HOLDER GOVERNORWEIGHT 1 13 16513ZE2000 PIN GOVERNORWEIGHT 2 14 16531ZE2000 SLIDER GOVERNOR 1 15 90473147000 WASHER 6 X 16 1 16 90602ZE1000 CLIP GOVERNOR HOLDER 1 17 90701HC4000 PIN DOWEL 8 X 12 2 18 91201890003 OIL SEAL 30 X 46 X 8 1 19 9410106800 WASHER PLAIN 6MM...

Page 62: ...PAGE 62 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 HONDA GX240K1QAE2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY ...

Page 63: ...6 PAGE 63 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 2 13320ZE2601 CRANKSHAFT COMP Q TYPE 1 INCLUDES ITEMS W 8 13351ZE2010 WEIGHT BALANCER 1 10 90745ZE2600 KEY 6 3 X 6 3 X 43 1 12 961006206000 BEARING RADIAL BALL 6206 1 HONDA GX240K1QAE2 ENGINE CRANKSHAFT ASSY ...

Page 64: ...PAGE 64 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 HONDA GX240K1QAE2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY ...

Page 65: ...LEVEL 1 3 16541ZE2010 SHAFT GOVERNOR ARM 1 3 16541ZE2010 SHAFT GOVERNOR ARM 1 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2 X17X0 8 1 8 91201890003 OIL SEAL 30X46X8 1 9 91353671003 O RING 1 10 9405010000 NUT FLANGE 10MM 1 11 9410912000 WASHER DRAIN PLUG 12MM 2 12 9425110000 PIN LOCK 10MM 1 13 957010601200 BOLT FLANGE 6X12 2 14 961006202000 BEARING RADIAL BALL 6202 1 HONDA GX240K1QAE2 EN...

Page 66: ...PAGE 66 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 HONDA GX240K1QAE2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY ...

Page 67: ...0ZE2020 COVER COMP HEAD 1 7 12391ZE2020 GASKET CYLINDER HEAD COVER 1 8 14775ZE2010 SEAT VALVE SPRING 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE2000 BOLT STUD 8X123 2 12 92900080320E BOLT 2 STUD 8X32 2 13 90441ZE2010 WASHER COMP HEAD COVER 1 14 9430112200 PIN A DOWEL 12X20 2 15 950051100130M BULK HOSE VACUUM 11X1000 11X100 1 16 957011008000 BOLT FLANGE 10X80 4 17 9807955846 SPARK PLUG BPR5ES NGK...

Page 68: ...PAGE 68 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 HONDA GX240K1QAE2 ENGINE FAN COVER ASSY FAN COVER ASSY ...

Page 69: ...R ASSY NO PART NO PART NAME QTY REMARKS 1 16731ZE2003 CLIP TUBE 1 2 19610ZE2010ZA COVER COMP FAN R8 BRIGHT RED 1 3 19631ZE2D00 SHROUD 1 6 81329567020 GROMMET DRAIN HOLE 1 7 90013883000 BOLT FLANGE 6X12 CT200 6 9 90684ZA0601 CLIP WIRE HARNESS 1 HONDA GX240K1QAE2 ENGINE FAN COVER ASSY ...

Page 70: ...PAGE 70 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 HONDA GX240K1QAE2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY ...

Page 71: ... 71 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE2000 FAN COOLING 1 2 28450ZE2W11 PULLEY COMP STARTER SCREEN GRID 1 6 31100ZE2832 FLYWHEEL COMP 1 7 90201ZE3V00 NUT SPECIAL 16MM 1 8 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 HONDA GX240K1QAE2 ENGINE FLYWHEEL ASSY ...

Page 72: ...PAGE 72 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 HONDA GX240K1QAE2 ENGINE FUELTANK ASSY FUEL TANK ASSY ...

Page 73: ... 3 17510ZE2010ZA TANK COMP FUEL NH1 MC KINLEY WHITE 1 5 17620ZH7023 CAP COMP FUEL FILLER 1 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP 1 8 17672ZE2W01 FILTER FUEL 1 11 91353671003 O RING 14MM ARAI 1 12 9405008000 NUT FLANGE 8MM 2 13 950014500360M BULK HOSE FUEL 4 5X3000 4 5X222 1 14 9500202080 CLIP TUBE B8 2 15 957010802500 BOLT FLANGE 8X25 2 HONDA GX240K1QAE2 ENGINE FUELTANK ASSY ...

Page 74: ...PAGE 74 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 IGNITION COIL ASSY HONDA GX240K1QAE2 ENGINE IGNITION COIL ASSY ...

Page 75: ... 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 5 31511ZE2000 CLAMP WIRE 1 6 31512ZE2000 GROMMET WIRE 1 7 31630ZE2841 COIL ASSY CHARGE 3A 1 8 36101ZE1010 WIRE STOP SWITCH 370MM 1 9 36103ZE1000 HOLDER STOP SWITCHWIRE 1 10 90013883000 BOLT FLANGE 6X12 1 11 90015883000 BOLT FLANGE 6X28 2 12 90017883000 BOLT FLANGE 6X32 2 HONDA GX240K1QAE2 ENGINE IGNITION COIL ASSY ...

Page 76: ...PAGE 76 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 HONDA GX390K1QAE2 STARTER MOTOR ASSY STARTER MOTOR ASSY ...

Page 77: ... BRACKET CENTER 1 6 31212ZE2003 BRACKET FRONT 1 7 31213ZE2003 GEAR DRIVE PINION 1 8 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE 1 10 31219ZE2003 SPRING BRUSH RETURN 4 12 31231ZE2003 HOLDER BRUSH 1 13 31232ZE2013 WIRE WATER COVER 1 14 31233ZE2003 INSULATOR 1 15 90110ZE2003 SCREW WASHER 4X6 1 16 91601ZE2003 GASKET 1 17 90007ZE2003 BOLT WASHER 5X14 2 18 938920503208 SCREW WASHER 5X3 4 19 9407006080 NUT WA...

Page 78: ...PAGE 78 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 HONDA GX240K1QAE2 CONTROL BOX ASSY ...

Page 79: ...BAND 1 9 35100ZE2842 SWITCH COMBINATION ASSY 1 INCLUDES ITEMS W 10 35111880003 KEY 2 11 36103ZE1000 HOLDER STOP SWITCH WIRE 1 12 38240ZE2840 PROTECTOR CIRCUIT 3 5A 1 13 38250ZA8701 LENS PROTECTOR ASSY 1 14 87529ZE2811 PANEL CONTROL BOX EXTERNAL 1 15 90013883000 BOLT FLANGE 6x12 2 16 90380MA6010 SCREW SPECIAL 6x12 1 17 90630751000 CLIP PURSE LOCK 1 18 90672SA0003 STRAP CABLE 118mm 1 19 91406ZE2003 ...

Page 80: ...PAGE 80 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 MUFFLER ASSY HONDA GX240K1QAE2 ENGINE MUFFLER ASSY ...

Page 81: ...E2W00 PROTECTOR EX PIPE 1 4 18330ZE2W00 PIPE EX 1 5 18331ZE2810 CAP MUFFLER 1 6 18333ZE3800 GASKET EX PIPE 1 7 18355ZE2010 ARRESTER SPARK 1 8 18381ZE2W10 GASKET MUFFLER ARRESTER 1 10 90013883000 BOLT FLANGE 6X12 CT200 1 11 90050ZE1000 SCREW TAPPING 5X8 6 12 90055ZE1000 SCREW TAPPING 4X6 3 13 90050ZE1000 SCREW TAPPING 5X8 1 14 9405008000 NUT FLANGE 8MM 5 HONDA GX240K1QAE2 ENGINE MUFFLER ASSY ...

Page 82: ...PAGE 82 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 PISTON ASSY HONDA GX240K1QAE2 ENGINE PISTON ASSY ...

Page 83: ...13013ZE2013 RING SET PISTON 0 75 OPTIONAL 1 2 13101ZE2W00 PISTON STANDARD 1 2 13102ZE2W00 PISTON OS 0 25 OPTIONAL 1 2 13103ZE2W00 PISTON OS 0 50 OPTIONAL 1 2 13104ZE2W00 PISTON 0 75 OPTIONAL 1 3 13111ZE2000 PIN PISTON 1 4 13200ZE2000 ROD ASSY CONNECTING STANDARD 1 INCLUDES ITEMS W 4 13200ZE2305 ROD ASSY CONNECTING US 0 25 OPT 1 INCLUDES ITEMS W 5 90001ZE8000 BOLT CONNECTING ROD 2 6 90551ZE1000 CLI...

Page 84: ...PAGE 84 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 RECOIL STARTER ASSY HONDA GX240K1QAE2 ENGINE RECOIL STARTER ASSY ...

Page 85: ... CASE COMP RECOIL STARTER R8 RED 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 10 28461ZE2W02 GRIP STARTER 1 11 28462ZE2W11 ROPE RECOIL STARTER 1 13 90004ZE2W01 SCREW CENTER 1 14 90008ZE2003 BOLT FLANGE 6X10 3 HONDA GX240K1QAE2 ENGINE RECOIL...

Page 86: ...PAGE 86 R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 ENGINE LABELS HONDA GX240K1QAE2 ENGINE ENGINE LABELS ...

Page 87: ...ANUAL REV 2 03 20 06 PAGE 87 ENGINE LABELS NO PART NO PART NAME QTY REMARKS 1 87521ZE2W01 EMBLEM INTERNAL 1 3 87522ZH9000 LABEL CAUTION 1 5 87528ZE2810 MARK CHOKE EXTERNAL 1 16 87532ZH8810 MARK OIL ALERT E 1 HONDA GX240K1QAE2 ENGINE ENGINE LABELS ...

Page 88: ...alcomponents f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 The sender will be notified of any materialreceivedthatisnotacceptable 8 Such material will be held for five workingdaysfromnotification pending instructions If a reply is not received within five days the material will be returnedtothesenderathisexpense 9 Creditonreturnedpartswillbeissuedat dealer net p...

Page 89: ...R2000 RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 2 03 20 06 PAGE 89 NOTE PAGE ...

Page 90: ...ster UK RioDeJaniero BR Guadalajara MX HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 PARTS AND OPERATION MANUAL ...

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