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PAGE 36 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)
LS600 PUMP — MAINTENANCE (PUMP)
TABLE 5. MAINTENANCE CHECK SCHEDULE
Daily
Hour-
ly
Wee-
kly
Month-
ly
6-Mont-
hs
Operational
Hours
Engine Oil
X
X
Engine Air Filter
X
Fuel Filter
X
Hydraulic Oil Level
X
500 hrs.
Lubrication Box
X
Replace Hydraulic Oil
1000 hrs.
Clean Hydraulic Filters
X
500 hrs.
Axle Crank
X
2 hrs
Grease Shuttle Tube and Hopper
Outlet Zerk Points
2 hrs
Check System Pressure
X
40 hrs.
Check Hardware for Tightness
X
40 hrs.
Check Cutting Ware Ring and Plate
X
Check Trailer Brakes Function
X
Check Brake Lights
X
Check Tire Conditions
X
Inspect Saftey Devices / Decals
X
Check Wheel Bearings
X
Check Battery
X
Inspect Brake Lining
X
Visually Check for Oil Leaks
X
CLEANING THE PUMP AND DELIVERY SYSTEM
Cleaning the pump is a very important operation as it
determines how the machine will pump the next time it is
used.
At the end of every pour, or because of long delays during
a pour, the pump and delivery system must be thoroughly
cleaned by removing all concrete material.
1. Following the
Clearing Concrete Blockage
operating
procedure, ensure that there is no blockage in the hose
and line or in the shuttle tube. If a blockage exists,
clear it.
2. Pump concrete until the opening of the concrete cylinder
intake in the hopper is visible.
3. Stop the pump.
4. Carefully disconnect the first hose joint at the shuttle
tube discharge elbow.
During routine maintenance or removing material
blockage, you will be required to put your hand in the
concrete cylinders or near the shuttle tube. You are at
EXTREME RISK
of injury or
AMPUTATION
if the
engine is running or if pressure is in the hydraulic
system.
Prior to performing any maintenance on the pump,
follow described lock out-tag out procedures. Stop the
engine by turning off the ignition switch and remove
the starter key. Place a “
DO NOT OPERATE
” tag
over the switch and disconnect the battery. The
pressure reading on the
accumulator pressure
gauge
MUST
read
ZERO
.
ALWAYS
make
sure the accumulator
circuit pressure reads
zero prior to performing any maintenance on the pump.
DANGER - AMPUTATION RISK
Summary of Contents for MAYCO LS600
Page 3: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 3 NOTES...
Page 11: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 11 NOTES...
Page 81: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 81 NOTES...
Page 92: ...PAGE 92 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP FRAME ASSY...
Page 96: ...PAGE 96 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP BRAKE LINE ASSY...
Page 98: ...PAGE 98 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP BRAKE LIGHT ASSY...
Page 102: ...PAGE 102 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP BATTERY ASSY...
Page 104: ...PAGE 104 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP HOPPER ASSY...
Page 116: ...PAGE 116 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP FUELTANK ASSY...
Page 120: ...PAGE 120 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP ACCUMULATOR ASSY...
Page 130: ...PAGE 130 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP ENGINE ASSY...
Page 134: ...PAGE 134 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP THROTTLE ASSY...
Page 138: ...PAGE 138 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP HYD PUMP ASSY...