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MULTIQUIP MAYCO LS600, Operation And Parts Manual

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MULTIQUIP MAYCO LS600 Operation And Parts Manual Download Page 12

PAGE 12 — MAYCO LS600 PUMP — OPERATION AND PARTS MANUAL — REV. #4 (9/15/11)

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LS600 PUMP

 

 —  SPECIFICATIONS

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Summary of Contents for MAYCO LS600

Page 1: ...UAL THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL LS600 CONCRETE PUMP DEUTZ BF4L914 DIESEL ENG...

Page 2: ...PAGE 2 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 Proposition65Warning Diesel engine exhaust and some of LS600 PUMP PROPOSITION 65WARNING...

Page 3: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 3 NOTES...

Page 4: ...5 Hydraulic System Diagram 76 Manifold Block Ports 77 Appendix Concrete Mix Information 78 79 Appendix Slump Test Procedure 80 Appendix Recommended Shotcrete System 82 83 Appendix Recommended Shotcret...

Page 5: ...arts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard o...

Page 6: ...LS Diesel engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure...

Page 7: ...damage to your concrete pump other property or the surrounding environment This pump other property or the surroundingenvironmentcouldbedamaged if you do not follow instructions NEVER tamper with the...

Page 8: ...e Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the pump in an explosive atmosphere or near combustible materials An explosion or fire could resul...

Page 9: ...ualforengine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Always use properly rated hoses and clamps 1500 PSI...

Page 10: ...d If the battery is not charged a buildup of combustible gas will occur ALWAYS keep battery charging and cables in good working condition Repair or replace all worn cables ALWAYS recharge the battery...

Page 11: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 11 NOTES...

Page 12: ...1 t h g i e H g n i p m u P l a c i t r e V m 6 7 t f 0 5 2 o t p U e r u s s e r P e c a F n o t s i P I S P 0 0 1 1 e c n a t s i D g n i p m u P l a t n o z i r o H m 5 0 3 t f 0 0 0 1 y t i c a p...

Page 13: ...MANUAL REV 4 9 15 11 PAGE 13 LS600 PUMP DIMENSIONS S N O I S N E M I D 3 E L B A T F E R S N O I S N E M I D A m c 2 9 0 1 n i 3 4 B m c 8 6 3 4 n i 3 7 1 C m c 1 6 n i 4 2 D m c 8 7 7 1 n i 0 7 E m c...

Page 14: ...AYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP IMPORTANT HAND SIGNALS Figure 2 Operation Hand Signals Figure 2 displays the basic hand signals commonly used in concrete pumping op...

Page 15: ...erly dry LS600 PUMP GENERAL INFORMATION mixes are similarly unsatisfactory if they lack plasticity and tend to be crumbly To be properly pumped the mix must be able to continuously coat the inside of...

Page 16: ...mix batch plant contractor and civil engineer It may take minor adjustments to make a mix pumpable so you should explain your needs The elements that have to be controlled and consistently maintained...

Page 17: ...ubewillthrowwiththe same intensity of each stroke regardless of how fast the main drive cylinders are cycling Figure 3 Pumping Cycle 1 TO TANK HIGH PRESSURE OIL FROM PUMP PROXIMITY SWITCH HYDRAULIC CY...

Page 18: ...PAGE 18 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP PUMP COMPONENTS Figure 5 Major Pump Components...

Page 19: ...the shuttle cylinder and provides the pressure needed to ensure enough force is provided during cycle 13 RemixerControlLever Controlstheforward reverse motion of the hopper remixer paddles 14 Hydrauli...

Page 20: ...he centermost position CENTER OFF prevents pumping 9 Cylinder Stroke Control Switch This 2 position switch controls the pumping function The leftmost position AUTOMATIC sets the pump to automatic cycl...

Page 21: ...reen 6 Displays the ON OFF electrical signal status for the Proximity Switch A Proximity Switch B Engine Fuel Solenoid and Unloader Solenoid Screen 7 Displays the number of times the main hydraulic cy...

Page 22: ...n Table 4 5 EngineThrottle Knob This is a variable speed type control Turning the throttle lock CCW left unlocks the throttle allowing the throttle control cable to be pulled out to the desired positi...

Page 23: ...el filler cap and fill with 2 diesel fuel Figure 9 CAUTION GENERAL SAFETY GUIDELINES ALWAYS wear approved eye and hearing protection before operating the pump NEVER place hands or feet inside the hopp...

Page 24: ...h lubricating oil through filler hole but DO NOT overfill 2 Make sure pump engine is placed on level ground 3 Pull the engine oil dipstick Figure 11 from its holder Figure 11 Engine Oil Level HYDRAULI...

Page 25: ...f hydraulic oil to bring the hydraulic oil level to a normal safe operating level Use Shell oil Tellus 68 or Mobil oil DFE26 Figure 13 Hydraulic Oil Filler Hole 3 Check the oil level in the lubricatio...

Page 26: ...stablizers they can be controlled as follows 1 Push down the middle control lever see Figure 18 to extend the right hydraulic rear stabilizer 2 Push up the middle control lever see Figure 18 to retrac...

Page 27: ...ncy Stop switch is in the CLOSED position stop engine will not start To start the engine make sure the Emergency Stop switch is in the OPEN position fully extended Figure 20 Cylinder Stroke Control Sw...

Page 28: ...on This will start the flow of the slurry to the hoses 6 Keep the slurry flowing until most of it is pumped out However make sure that some slurry is left on the hopperwhenconcreteisfirstdischargedfro...

Page 29: ...ve that the blades Figure 32 inside the hopper are turning in a clockwise direction FORWARD Toturn the blades in a counterclockwise direction REVERSE push the Hopper Remixer Control lever UPWARD Figur...

Page 30: ...CONTROL BOX Figure 34 Pulling Out Control Panel Figure 35 Installing Remote Control Module SCREWS AND NUTS WIRELESS REMOTE MODULE CONNECTOR ELECTRONIC CONTROL UNIT 4 Reinstall the control panel and ti...

Page 31: ...ld down the RESET switch The display will now show 2 After 5 seconds the display will show 3 The remote control is now ready for use Cable Remote Control Installation of the Cable Remote Control Assem...

Page 32: ...pumping job ask the driver of the redi mix trucktoseetheconcreteticketandnotethe admixtures that exist and take the proper action REMIXTURES Remixtures that are designed into the concrete mix by the r...

Page 33: ...heat When pumping a hot load it is important to remember that when you have to stop pumping for any reason add water to the concrete in the hopper and hand mix and move concrete in the hose every 5 m...

Page 34: ...l assure that all of the separation is out of the hose When disconnecting hoses use EXTREME CAUTION The hose is under pressure WARNING HOSE LINE PRESSURE Usingthisprocedurewillmakeiteasiertopumpthroug...

Page 35: ...tormustwarn all others to stand at least 20 feet away from the machine and turn their heads to face away from the pump C The operator will position himself beside the reducing elbow at the pump outlet...

Page 36: ...a pour the pump and delivery system must be thoroughly cleaned by removing all concrete material 1 Following the Clearing Concrete Blockage operating procedure ensure that there is no blockage in the...

Page 37: ...NING ACID CLEANING Use only a 2 diameter clean out hook whenback pumpingintoredi mixtruck Use a safety chain to secure the clean out hook to some solid part of the mixer truck to prevent hook from jum...

Page 38: ...t well Figure 39 If necessary add only distilled water in a well ventilated area Figure 39 Battery Electrolyte Levels BRAKE SYSTEM The brake system should be periodically checked Look for fluid leaks...

Page 39: ...re there will be a sudden drop in the PSI The PSI reading should be taken just prior to this sudden drop If you do not read 1100 PSI the accumulator may require charging or bladder replacement When th...

Page 40: ...from the hopper Volcano effect 3 When the output volume at the end of the delivery line decreases in pressure 4 Unusual frequent material packs in the Shuttle tube It is important that the wear compon...

Page 41: ...one 3 8 16x3 bolt into the open bolt hole remove the alignment studs one at a time and install the remaining 3 8 16x3 bolts 4 Using an approved lifting device remove the hopper using extreme care not...

Page 42: ...and wear ring will normally have concrete contamination holding them in position It will be required to chip some of the concrete loose to better expose the energizer ring HEAT EXCHANGER COOLING FAN...

Page 43: ...cap and tighten all hardware EXTENDED STORAGE INSTRUCTIONS The following preventative maintenance is recommended for extended periods of storage 1 Check brake system for proper fluid level in master...

Page 44: ...the brake shoes out until the pressure of theliningsagainstthedrummakesthewheelverydifficult to turn Note Your trailer maybe equipped with drop spindle axles See axle manual for your axle type You wi...

Page 45: ...hehubslowly byhand whiletighteningthespindle nut until you can no longer turn the hub by hand Loosen the spindle nut just until you are able to turn it the spindle nut by hand Do not turn the hub whil...

Page 46: ...even death Danger Raising theTrailer When performing trailer inspection and maintenance activities you must jack up the trailer using jacks and jack stands When jacking and using jack stands place th...

Page 47: ...FETY GUIDELINES ALWAYS use lower gears for climbing and descending grades DO NOT ride the brakes while descending grades they may get so hot that they stop working Then you will potentially have a run...

Page 48: ...ed to the Gross Vehicle Weight Rating GVWR of your trailer you can cause an accident that could lead to death or serious injury If you already have a tow vehicle know your vehicle tow rating and make...

Page 49: ...ler Towing Tips Driving a vehicle with a trailer in tow is vastly different from driving the same vehicle without a trailer in tow Acceleration maneuverabilityandbrakingarealldiminished with a trailer...

Page 50: ...wheel rating is lower than the axle rating and determines GAWR GVWR The maximum allowable gross weight of the trailer and its contents The gross weight of the trailer includes the weight of the trail...

Page 51: ...g devices even if you are not towing a trailer It is particularly important to have these when towing a trailer because the hazard flashers of your towing vehicle will not operate for as long a period...

Page 52: ...d position Oil the pivot points sliding surfaces and spring ends with SAE 30W motor oil Keep the ball socket and latch mechanism clean Dirt or contamination can prevent proper operation of the latchin...

Page 53: ...the hitch ball and thelockingmechanismisengaged Aproperlyengaged locking mechanism will allow the coupler to raise the rear of the tow vehicle Using the trailer jackstand verify that you can raise the...

Page 54: ...ot be close to the road surface so if the trailer uncouples the safety chains can hold the tongue up above the road CROSS BOTH SAFETY CHAINS IMPORTANT TRAILER TONGUE SAFETY CHAIN MASTER LINK TOW VEHIC...

Page 55: ...Trailer tires and wheels are more likely to fail than car tires and wheels because they carry a heavier load Therefore it is essential to inspect the trailer tires before each tow If a tire has a bal...

Page 56: ...on one side may overload a tire Excessive loads and or underinflation cause tire overloading and as a result abnormal tire flexing occurs This situation can generate an excessive amount of heat withi...

Page 57: ...d luggage capacity calculated in Step 4 If your vehicle will be towing a trailer load from your trailer will be transferred to your vehicle Consult the tow vehicle s manual to determine how this weigh...

Page 58: ...ture grade is for a tire that is inflated properly and not overloaded Excessive speed underinflation or excessive loading either separately or in combination can cause heat build up and possible tire...

Page 59: ...heck tire pressure on tow vehicle and trailer before towing Check tire pressure at least once a month DO NOT overload tow vehicle Check the tire information and loading placard for safe allowable tire...

Page 60: ...wobble the bearings must be serviced or replaced Check inflation pressure weekly during use to insure the maximum tire life and tread wear Most trailer axles are built with sealed bearings that are no...

Page 61: ...hts turn signals and any clearance lights for proper operation Replace any broken or burned out lamps as necessary Check the wire harness for cuts fraying or other damage If it needs replacing contact...

Page 62: ...i t c e r i D t c e r r o c n I e r u s s e r P g n i t a r e p O g n i t a r e p o l o r t n o C l a n o i t c e r i D e h t y f i r e V I S P 0 0 0 1 x o r p p a s i e r u s s e r p e v l a V f e i...

Page 63: ...k the pump pressure gauge Verify it is approx 4400 PSI Contaminated Swing Relief Cartridge Check the manifold for contaminated Swing Relief Cartridge Low Accumulator System Pressure Check the accumula...

Page 64: ...ing fan Check fan electrical connection or for burnt fan motor Fan rotating in wrong direction Contaminated cooler ns Clean cooler ns Return lter element closed Replace lter Main relief cartridge cont...

Page 65: ...t e c n a t s i s e r e t a u q e d a n i s a h s e t a r a p e s l e u F s e r u t a r e p m e t w o l s e g r e m e l e u f d i b r u t t o n r a e l c r e h t e h w k c e h C n o i t c e j n i m o...

Page 66: ...d e v o r p p a t o d h t i w l l i F e g a m a d e m a r f r o t a u t c a e k a r B t i n u r o t a u t c a e t e l p m o c e c a l p e R d e h c n i p g n i e b e n i l e k a r B e n i l e k a r b...

Page 67: ...u s a e M d i o n e l o s t n r u b e c a l p e R s m h o 6 d a e r n e k o r b n o i t c e n n o c e r i W e r i w n e k o r b e c a l p e R D E T R O H S B N I A M o t y l t c e r i d d e t r o h s...

Page 68: ...e n n o c e r i W e r i w n e k o r b e c a l p e R D I O N E L O S L E U F D E T R O H S d e t r o h s s i d i o n e l o s g n i l c y c t l o v 2 1 e h T d n u o r g o t y l t c e r i d d l u o h s...

Page 69: ...N IGNI TION IGNI TION REM OTE REM OTE CON TRO L FLO W DIRE CTIO N VOL UME LOCAL FORW ARD AUTOM ATIC JOG RESET SET DECR EASE INCRE ASE SCRO LL JOG A CYLIN DER STROK E JOG B REVER SE CENTE R OFF CENTE R...

Page 70: ...GREEN 16 AWG YELLOW 16 AWG ORANGE 14 AWG RED 14 AWG BLACK GND 8 7 6 5 4 3 2 1 J1 8 7 6 5 4 3 2 1 J2 INSIDE CONTROL BOX OUTSIDE CONTROL BOX YELLOW WHITE FUSE HOLDER A A A IGNITION SWITCH A A P2 A F P2...

Page 71: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 71 LS600 PUMP WIRING DIAGRAM CONTROL BOX Figure 62 Connections to Digital Control Box J1 and J2 Connectors 2 of 2...

Page 72: ...VDC BROKEN FAN BELT ORANGE BLUE OVER TEMP CONNECTIONS TO J3 AND J4 CONNECTORS ON DIGITAL CONTROL BOX LS600 A B C 16 AWG WHITE 16 AWG GREEN 16 AWG BROWN 16 AWG BLUE 12 VDC 16 AWG BROWN 16 AWG BLUE GND...

Page 73: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 73 LS600 PUMP WIRING DIAGRAM CONTROL BOX Figure 63 Connections to Digital Control Box J3 and J4 Connectors 2 of 2...

Page 74: ...ROL BOX 6 5 J1 RED 7 8 P1 YELLOW YELLOW WHITE YELLOW WHITE J1 J2 J3 J4 J5 CONTROL BOX REAR VIEW J3 MALE INTERFACE CONNECTOR WHITE INSIDE CONTROL BOX 1 P3 8 7 6 5 4 3 2 1 J1 8 7 6 5 4 3 2 1 J3 J1 J3 IN...

Page 75: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 75 LS600 PUMP WIRING DIAGRAM HOPPERVIBRATOR Figure 66 Optional Hopper Vibrator Wiring Diagram...

Page 76: ...T2 B2 A2 P2 7CC 14CC T P A B B A P T MANIFOLD IN OUT RELIEF LS STA 1 STA 2 T3 ACCUMULATOR GAUGE MAIN PRESSURE GAUGE 1750 PSI 1000 PSI 4400 PSI RELIEF 1000 PSI P P T T T OPTIONAL AGITATOR AND HYDRAULIC...

Page 77: ...y H o t t c e n n o C 1 B U e s o H r e d n i l y C e l t t u h S o t t c e n n o C 2 B J e s o H r e d n i l y C c i l u a r d y H o t t c e n n o C A G D e s o H e g u a G r o t a l u m u c c A o t...

Page 78: ...designed for 2 500 lbs in 28 days Gallons per sack 7 1 Washed Sand 200 wash 1 3 Organic matter OK Specific gravity SSD Sand 2 58 Pea Gravel 2 60 Sieve analysis percent passing Material 1 5 1 3 4 3 8...

Page 79: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 79 A S T M STANDARD SPECIFICATION FOR GRADING AGGREGATE APPENDIX CONCRETE MIX INFORMATION...

Page 80: ...APPENDIX SLUMPTEST PROCEDURE BULLET POINTED STEEL ROD 1 2 DIAMETER 24 INCHES LONG 1 3 FULL FOOT PIECE 2 3 FULL FULL OVERFLOW 4 Fillconeanother1 3 Figure68 B whichwillmakethe cone2 3fullbyvolume Rodth...

Page 81: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 81 NOTES...

Page 82: ...PAGE 82 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 APPENDIX RECOMMENDED SHOTCRETE SYSTEM Figure 70 Recommended Shotcrete System...

Page 83: ...air the hoses in the air insert Use item 11 steel elbow at the edge of the pool to prevent collapse of the rubber hose which can cause blockage RECOMMENDED SHOTCRETE SYSTEM NO PART NO PART NAME QTY RE...

Page 84: ...1 4 rubber nozzle tip for a narrow spray pattern DO NOT INSTALLTHE NOZZLE ATTHE END OFTHE HOSE UNTILTHE FIRST MATERIAL HAS PASSEDTHROUGHTHE ENTIRE HOSE LENGTH Disassemble and clean the nozzle assembly...

Page 85: ...3408 BUSHING 1 6 EM23411 VALVE 1 7 EM912073 NIPPLE 2 8 EM23409 COUPLING 1 9 EM923346 WASHER 1 2 LOCK 2 10 EM406 NUT HEX 1 2 13 2 11 EM24841 2 X25 RAISED HOSE 11 EM24844 2 X50 HOSE HEAVY DUTY 12 EM2380...

Page 86: ...es not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QT...

Page 87: ...ND ABOVE LS600 PUMP SUGGESTED SPARE PARTS LS600 CONCRETE PUMP 3 Units Qty P N Description 1 EM16459 PIN 2 EM25801 CONCRETE CYLINDER 4 EM16462 FELT HOLDER 6 EM98050 PISTON CUP ORANGE 8 EM16493 FELT RIN...

Page 88: ...PAGE 88 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP NAMEPLATE AND DECALS...

Page 89: ...EL 1 3 EM97072 DECAL CAUTION OP INSTRUCTIONS 2 4 EM517644 DECAL MQ MAYCO LS600 LOGO 1 6 513580 DECAL ENGINE RPM SETTING 1 7 EM97084 DECAL MAINTENANCE 1 8 EM995 DECAL CAUTION DIESEL FUEL 1 9 EM98000 DE...

Page 90: ...PAGE 90 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP NAMEPLATE AND DECALS...

Page 91: ...DRAULIC OIL ONLY 1 4 EM97070 DECAL PUMPING PRESSURE DECAL 1 INCLUDEDW ITEM 2 5 DCL300 DECAL DANGER LUBRICATION BOX 1 6 DCL301 DECAL SHUTTLE TUBE DANGER 1 7 EM517644 DECAL MQ MAYCO LS600 LOGO 1 9 TBD D...

Page 92: ...PAGE 92 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP FRAME ASSY...

Page 93: ...WASHER 3 8 2 REPLACES 492624 13 503112 BOLT 3 8 X 2 3 4 1 14 3019092 WASHER 3 8 2 REPLACES 492598 15 EM969013 NUT 3 8 1 REPLACES 492583 16 517985 FENDOR BOLT ON 2 17 504456 BOLT 1 2 NC X 3 4 G5 12 18...

Page 94: ...PAGE 94 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP AXLE ASSY RIGHT LEFT...

Page 95: ...6 363909 WHEEL STUD 1 2 IN 20 UNF PRESS IN 8 7 363239 HUB AND DRUM ASSY 2 8 363916 OUTER BEARING CONE 1 9 363420 OUTER BEARING CUP 1 10 568326 LOAD WASHER 1 IN T5 HP 1 11 363257 SLOTTED NUT 1 IN UNF 2...

Page 96: ...PAGE 96 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP BRAKE LINE ASSY...

Page 97: ...TION AND PARTS MANUAL REV 4 9 15 11 PAGE 97 LS600 PUMP BRAKE LINE ASSY NO PART NO PART NAME QTY REMARKS 1 34566 KIT MAIN BRAKE LINE 1 2 EM512877 ADAPTOR STRAIGHT 2 3 EM512876 ADAPTOR ELBOW 2 4 34565 K...

Page 98: ...PAGE 98 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP BRAKE LIGHT ASSY...

Page 99: ...MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 PAGE 99 LS600 PUMP BRAKE LIGHT ASSY NO PART NO PART NAME QTY REMARKS 1 29242 BRAKE LIGHT ASSY 2 2 29207 HARNESS ASSY W RECEPTACLES 1...

Page 100: ...PAGE 100 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP TRAILER HITCH ASSY...

Page 101: ...NAME QTY REMARKS 1 EM29228 COUPLING TRAILER 2 IN BALL 6000 LBS 1 2 EM19067 ACTUATOR BRAKE 1 3 EM503111 BOLT HEX HEAD 1 2 NC X 4 1 2 IN 3 4 EM492600 WASHER FLAT 1 2 IN 3 5 EM492584 NUT LOCK 1 2 IN 3 6...

Page 102: ...PAGE 102 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP BATTERY ASSY...

Page 103: ...AND PARTS MANUAL REV 4 9 15 11 PAGE 103 LS600 PUMP BATTERY ASSY NO PART NO PART NAME QTY REMARKS 1 EM34506 BATTERY BOX W BELT 1 2 EM16738 BATTERY 12V 125A 1 3 514856 BATTERY CABLE POSITIVE 1 4 513577...

Page 104: ...PAGE 104 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP HOPPER ASSY...

Page 105: ...989 BOLT 1 2 X 1 1 4 IN 2 20 6109180 WASHER LOCK 1 2 IN 2 REPLACES 492626 21 EM25508 ADAPTER FITTING 2 22 EM70860 1 PISTON CUP HOLDER 1 23 EM50417 PISTON CUP 1 24 EM508830 HANDLE 1 25 492378 BOLT 3 8...

Page 106: ...PAGE 106 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP HOPPER ATTACHMENT ASSY...

Page 107: ...TER PIN 5 32 X 1 1 2 IN 1 6 EM16166 TIE ROD 4 7 505728 NUT HEX 1 IN NC 12 8 EM14165 EYE BOLT 3 4 IN 4 9 EM619 O RING 3 4 IN 4 10 EM968446 NUT HEX 3 4 IN 4 11 505121 BOLT 3 4 IN X 3 IN 4 12 EM968446 HE...

Page 108: ...PAGE 108 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP HOPPER INTERIOR ASSY...

Page 109: ...03982 10 EM923348 WASHER LOCK 5 8 IN 4 11 EM25803 DISCHARGE PLATE BEARING 1 12 EM98065 SEAL RUBBER 1 13 EM512212 DISCHARGE NIPPLE 1 14 491701 GREASE FITTING 3 15 EM210 BOLT 5 8 X 2 IN 6 16 6109180 WAS...

Page 110: ...PAGE 110 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP SHUTTLE CYLINDER ASSY...

Page 111: ...UT 1 IN 14NF 1 9 EM98106 SHUTTLE CYLINDER ASSY 1 INCLUDES ITEMS W 9A EM98106SK SEAL KIT SHUTTLE CYLINDER 1 10 EM254549 BRACKET PIVOT 1 11 492397 BOLT 1 2 X 2 1 2 IN 4 12 EM621 WASHER 1 2 IN 4 13 61091...

Page 112: ...PAGE 112 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP LUBRICATION PISTONS ASSY...

Page 113: ...X 1 3 4 IN G5 8 REPLACES 492375 13 0166 A WASHER LOCK 3 8 IN 8 REPLACES 492624 14 3019092 WASHER FLAT 3 8 IN 22 REPLACES 492598 16 EM514197 LUBRICATION BOX 1 17 EM507895 PLUG 1 18 EM515796 COVER LUBR...

Page 114: ...PAGE 114 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP LUBRICATION PISTONS ASSY...

Page 115: ...92556 NUT HEX 1 2 IN 4 38 EM514207 BRACKET ADJUSTMENT ROD 2 39 EM492597 WASHER FLAT 5 16 IN 6 40 EM492582 NUT HEX HEAD 5 16 IN 2 41 EM98211 CYLINDER MAIN 2 42 EM514920 HOSE MAIN HYD CYLINDER 2 43 EM51...

Page 116: ...PAGE 116 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP FUELTANK ASSY...

Page 117: ...S 1 EM514084 COVER DIESEL TANK 4 2 514080 GASKET 4 3 492362 BOLT 5 16 X 5 8 IN 56 4 EM923343 WASHER LOCK 5 16 IN 56 REPLACES 492623 5 34507 CAP FUEL W GAUGE 1 6 EM514559 ADAPTOR 1 7 506208 CLAMP 5 8 E...

Page 118: ...PAGE 118 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP HEAT EXCHANGER ASSY...

Page 119: ...LACES 492375 4 3019092 O RING 3 8 IN 4 REPLACES 492598 5 0166 A WASHER LOCK 3 8 IN 4 REPLACES 492624 6 0202 BOLT 5 16 X 1 IN 4 REPLACES 492364 7 EM923023 WASHER FLAT 5 16 IN 8 REPLACES 492597 8 210516...

Page 120: ...PAGE 120 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP ACCUMULATOR ASSY...

Page 121: ...1 EM97015 ACCUMULATOR 1 GAL 1 2 EM97016 BRACKET ACCUMULATOR 1 3 EM9603055 BOLT HHCS 3 8 IN DIA 2 4 3019092 WASHER FLAT 3 8 IN 2 5 0166A WASHER LOCK 3 8 IN DIA 2 6 EM509425 FITTING STRAIGHT 1 7 EM5093...

Page 122: ...PAGE 122 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP REMIXER CONTROL ASSY...

Page 123: ...ME QTY REMARKS 1 EM25495 VALVE REMIXER W LEVER 1 2 515384 ADAPTER FITTING T 1 3 506195 ADAPTER FITTING 90 ELBOW 1 4 EM25509 ADAPTER FITTING STRAIGHT 2 5 EM218 BOLT 5 16 X 2 1 2 IN 2 6 EM923343 WASHER...

Page 124: ...ATION LENGTH OF LINES A CLEVIS GREASE POINT 34 in 1 1 m B SWING AXLE BUSHING GREASE POINT 26 in 85 m C PIVOT BRACKET GREASE POINT 41 in 1 5 m Grease daily two or three hots of 2 multipurpose automotiv...

Page 125: ...AND PARTS MANUAL REV 4 9 15 11 PAGE 125 LS600 PUMP LUBRICATION PANEL NO PART NO PART NAME QTY REMARKS 1 EM491701 GREASE FITTING 3 2 EM508812 CONNECTOR 2 3 EM510684 CONNECTOR 3 4 EM505516 HOSE PLASTIC...

Page 126: ...PAGE 126 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP ENGINE COVER ASSY...

Page 127: ...INE COVER ASSY NO PART NO PART NAME QTY REMARKS 1 EM517737 COVER TOP 1 2 492356 BOLT 1 4 NC X 3 4 G5 16 3 EM923057 LOCK WASHER 1 4 IN 14 REPLACES 492596 4 2101402 WASHER 1 4 IN 16 REPLACES 492622 6 EM...

Page 128: ...PAGE 128 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP HYDRAULICTANK ASSY...

Page 129: ...EM509369 STRAIGHT MALE ADAPTOR 0101 08 08 1 21 491237 VALVE 1 2 IN 1 22 506094 CAP 1 2 IN 1 23 EM98188 GAUGE LEVEL TEMP 1 REPLACES EM16478 24 EM97066 GAUGE 3000PSI ACCUMULATOR 1 25 EM97067 GAUGE 5000...

Page 130: ...PAGE 130 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP ENGINE ASSY...

Page 131: ...EM513776 DEFLECTOR 1 12 EM514633 REDUCTIONTUBE EXHAUST 1 13 492371 BOLT 5 16 NC X 3 IN G5 2 14 EM923023 WASHER FLAT 5 16 IN 4 REPLACES 492597 15 EM514714 SPACER EXHAUST 2 16 EM923343 WASHER LOCK 5 16...

Page 132: ...PAGE 132 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP ENGINE AIR FILTER ASSY...

Page 133: ...OT SOLD SEPARATELY 6 EM98207 CAP RAIN 1 7 EM98093P ELEMENT PRIMARY 1 8 EM98093S ELEMENT SECONDARY 1 9 HOOD AIR CLEANER 1 NOT SOLD SEPARATELY 10 DUST EJECTOR 1 NOT SOLD SEPARATELY 11 ADJUSTABLE SUPPORT...

Page 134: ...PAGE 134 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP THROTTLE ASSY...

Page 135: ...2 8 492622 WASHER FLAT 1 4 IN 4 9 EM98168 THROTTLE BLOCK COUPLING 1 INCLUDES ITEMS W 10 EM98167 SEAL CONNECTOR 1 11 EM98166 CONNECTOR DIN PG9 1 12 EM25429 ELBOW ADAPTER 90 MALE 4 13 EM509937 HOSE HYD...

Page 136: ...PAGE 136 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP WATER SEPARATOR ASSY...

Page 137: ...QTY REMARKS 1 EM509449 BRACKET WATER SEPERATOR 1 2 EM492356 BOLT 2 3 EM16747 WATER SEPERATOR ASSEMBLY 1 3A EM167472 CARTRIDGE WATER SEPERATOR 1 REPLACES P53712 4 EM492356 BOLT 5 16 X 1 IN 3 5 2105164...

Page 138: ...PAGE 138 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP HYD PUMP ASSY...

Page 139: ...57 PUMP MAIN 100CC PARKER P1 100 SERIES 1 17 EM98273 FLOW CONTROL VALVE MOTORIZED 1 18 511428 SCREW ALLEN HEAD 1 2 13X3 4 19 EM16190 GASKET 1 20 EM98107 PUMP SECONDARY 1 21 EM963610 BOLT 3 8 X 1 IN 2...

Page 140: ...00 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP MANIFOLD ASSY FRONT OF MACHINE 21 20 B2 A2 T3 12A 9 8 17 1 2 13 14 15 16 18 18 19 19 14 14 16 23 3 T1 B1 A1 6 7 5 4 10 11 12 T2 P2 P1 AAC GA...

Page 141: ...SHCS 1 2 X 1 1 4 8 8 EM98221 CYCLING VALVE MAIN 1 INCLUDES ITEM W 9 EM98222 PILOT VALVE MAIN CYLINDER 1 10 EM98227 CHECK VALVE 1 11 EM98224 MAIN RELIEF VALVE 1 DISCONTINUED MAY 2007 12 EM98228 COIL 1...

Page 142: ...PAGE 142 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 CONTROL BOX ASSY LS600 PUMP CONTROL BOX ASSY...

Page 143: ...4 2105164 NUT 5 16 IN 4 REPLACES 492582 5 TBD OVERLAY CONTROL PANEL 1 6 EM98206 IGNITION SWITCH ASSY 1 7 EM98206K KEY IGNITION 1 8 EM517177 EMERGENCY STOP SWITCH ASSY 1 8A EM517186 CONTACT BLOCKS EMER...

Page 144: ...PAGE 144 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 CONTROL BOX HARNESSES ASSY LS600 PUMP CONTROL BOX HARNESSES ASSY...

Page 145: ...ARNESSES ASSY CONTROL BOX HARNESSES ASSY NO PART NO PART NAME QTY REMARKS 1 EM517931 WIRE HARNESS 1 2 1 2 344102000 FUSE 30 AMP 1 3 EM514636 WIRE HARNESS 2 1 4 EM517932 WIRE HARNESS 3 1 5 EM517934 WIR...

Page 146: ...PAGE 146 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 REMOTE CONTROL CABLE ASSY LS600 PUMP REMOTE CONTROL CABLE ASSY...

Page 147: ...NO PART NAME QTY REMARKS 1 EM16753 JUNCTION BOX 1 2 EM16754 SWITCH 1 2A EM97075 SWITCH 1 3 EM491897 CONNECTOR RING 3 16 IN 4 4 EM16756 GUARD SWITCH ALUMINUM 2 5 EM26791 SEAL GRIP CORD 1 6 EM26790 CORD...

Page 148: ...PAGE 148 MAYCO LS600 PUMP OPERATION AND PARTS MANUAL REV 4 9 15 11 LS600 PUMP HYDRAULIC STABILIZER ASSY OPTIONAL...

Page 149: ...SHER 2 3 TBD NUT 2 4 EM98046 VALVE REMIXER W 3 LEVERS 1 4A EM98047 HANDLE DIRECTIONAL VALVE 3 5 506200 FITTING 45 5 6 517101 HOSE 1 7 517102 HOSE 1 8 517103 HOSE 1 9 517104 HOSE 1 10 512655 FITTING 90...

Page 150: ...he sender will be noti ed of any material 7 received that is not acceptable Such material will be held for five 8 working days from noti cation pending instructions If a reply is not received within f...

Page 151: ...ARISING OUT OF THE FAILURE OF ANY PUMP OR PART TO OPERATE PROPERLY INCLUDING ANYWARRANTIESOFMERCHANTABILITYORFITNESS FOR A PARTICULAR PURPOSE HYDRAULIC DRIVE MODELS MAYCO PUMP hereinafter referred to...

Page 152: ...223 Fax 0161 339 3226 CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Mu...

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