MULTIQUIP GAC2.2H Operation And Parts Manual Download

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OperatiOn and parts Manual

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

MOdel gac2.2h

pOrtable generatOr

(hOnda gX160 gasOline engine)

Revision #1 (03/31/10)

Summary of Contents for GAC2.2H

Page 1: ...al THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL gac2 2h portable generator HONDA GX160 GASOLINE EN...

Page 2: ...Column 30 Suggested Spare Parts 31 Component Drawings Nameplate and Decals Assembly 32 33 Generator Assembly 34 35 Control Box Assembly 36 37 Pipe Frame Assembly 38 39 NOTICE Specifications and part n...

Page 3: ...te View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify...

Page 4: ...afety messages specifically address the level of exposure to the operator and are preceded by one of four words daNgeR WaRNiNg cauTiON or NOTice saFeTY sYmBOls daNgeR Indicates a hazardous situation w...

Page 5: ...t recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result alWaYs know the location of the nearest fire extinguisher alWaYs know the location of the nearest...

Page 6: ...the engine or equipment can result if operating in speed ranges above the maximum allowable State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters must...

Page 7: ...y exists of electrical shock electrocution or death Make sure power cables are securely connected to the generator s output receptacles Incorrect connections may cause electrical shock and damage to t...

Page 8: ...sure that the equipment parts lifting bail if equipped are not damaged and screws are not loose or missing Always make sure crane or lifitng device has been properly secured to the lifting bail hook o...

Page 9: ...gac2 2H 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 9 NOTES...

Page 10: ...em Speed 3 600 RPM Cooling System Self Ventilation Continuous Power Output 1 8 kW Max Power Output 2 2 kW Rated Voltage 120V Current Max Continuous 120V 15 amps Phase Single Phase 2 wire Frequency 60...

Page 11: ...ly weight Type Starting Method Recoil Start Dimensions L xW x H 12 0 x 14 4 X 13 2 in 304 X 362 X 335 mm Dry NetWeight 33 1 lbs 15 kg SPECIFICATIONS engine Effects of Altitude and Heat The maximum out...

Page 12: ...465 MM 19 7 IN 500 MM 16 1 IN 410 MM 120 V OFF GAC 2 2H POWERED by Honda Engines 120V 15A GR PRISE DE TERRE AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT PRINCIPAL NEUTRAL BONDED TO FRAME NEUTRE MIS A LA...

Page 13: ...gac2 2H 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 13 note...

Page 14: ...asher and the nut Figure 2 and tighten the nut fully Connect the other end of the ground cable to a suitable earth ground ground rod 120 V OFF GAC 2 2H POWERED by Honda Engines 120V 15A GR PRISE DE TE...

Page 15: ...generator could slide WARNING Pay close attention to ventilation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a v...

Page 16: ...e protective carrying frame is made of steel tubing and fully wraps around the generators to protect against damage See Figures 3 and 4 for the basic controls and indicators for the generator This por...

Page 17: ...elow the rated voltage engine problems may exist low high RPM s To prevent damage to the generator or power tools due to low output voltage turn the generator OFF and consult your authorized Multiquip...

Page 18: ...e engine Close the choke lever when starting a cold engine or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather condition...

Page 19: ...bles should be sized to allow for distance in length and amperage so that the voltage drop between the generators and point of use load is held to a minimum Use the cable selection chart Table 3 as a...

Page 20: ...ine Oil Dipstick Removal 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 If the oil level is low Figure 7 fill to the edge of the...

Page 21: ...n the CLOSED position if starting a cold engine Figure 11 Choke Lever 3 Place the choke lever Figure 11 in the OPEN position if starting a warm engine or the temperature is warm 4 Place the engine ON...

Page 22: ...gure 15 120V GFCI Receptacle 10 Connecting of loads power tools lighting ect to the generator receptacles can now be done Stopping the Engine Normal Shutdown 1 Place the main circuit breaker Figure 16...

Page 23: ...ely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly ro...

Page 24: ...200 HRS Engine Oil CHECK X CHANGE Air Cleaner CHECK X X CHANGE X 1 All Nuts Bolts RETIGHTEN IF NECESSARY X Spark Plug CHANGE X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X F...

Page 25: ...en the oil is warm as shown in Figure 20 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in...

Page 26: ...SYMBOL PART NAME Ar Armature Winding Fg PN Field Winding EXW1 2 Excitation Winding V AC Voltmeter 120 240 Re Rectifier CON Receptacle 5 15R CB UPM 1 15A CB1 CP 31E 15N 15A Wiring Color Code Symbol Co...

Page 27: ...ug and compression is normal Wrong fuel type Flush fuel system and replace with correct type of fuel Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Diffi...

Page 28: ...tive Replace ignition coil Engine overheats Spark plug heat value improper Replace with correct type of spark plug Incorrect type of fuel Replace with correct type of fuel Cooling fins dirty Clean coo...

Page 29: ...ker will not turn on NO LOAD Defective circuit breaker Replace circuit breaker Circuit breaker will turn on LOADED but trips immediately Overload Condition Reduce load or replace breaker Load circuit...

Page 30: ...not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY c...

Page 31: ...FILTER FUEL 4 7935419204 RUBBER SUSPENSION 4 7935419304 RUBBER SUSPENSION 3 9807956846 SPARK PLUG 1 34150ZH7003 SWITCH ASSY OIL ALERT 1 34150ZH7013 SWITCH ASSY OIL ALERT 2 28462ZH8003 ROPE RECOIL 3 17...

Page 32: ...sque que l quipement est en operation Eteindre avant de r parer S N 5560983 AND BELOW Insulation System B Maximum ambient Temperature 40 C 104 F A33210030A Syst me d insulation B Temp rature ambiante...

Page 33: ...L OPERATING INSTR FRENCH 1 A552200080 6 A5552000704A DECAL OPERATING INSTR ENGLISH 1 A55200070A 7 A9508200004 DECAL FUEL COCK 1 A90820000 8 A1562000803 DECAL MQ LOGO 2200 STRIPE 1 A16200080 9 A2512100...

Page 34: ...page 34 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 generator assy...

Page 35: ...R BEARING 1 4 0040008000 WASHER LOCK 1 5 A2136000503 ARMATURE ASSY 1 6 7931315002 END BRACKET 1 7 7931315102 END BRACKET 1 8 7875021523 GUIDE PANEL AIR 1 9 7681331003 COVER 1 10 7681344204 SET BOLT ST...

Page 36: ...page 36 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 CONTROL BOX assy...

Page 37: ...ER 15A 250V 1 10 0027104010 MACHINE SCREW 2 11 A3262800104 TERMINAL PLATE 1 12 0601815147 GROUND TERMINAL 1 12A 0040005000 WASHER LOCK 1 12B 0031005000 HEX NUT 1 12C 0038305000 HEX NUT 1 13 0010005025...

Page 38: ...page 38 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 PIPE FRAME assy...

Page 39: ...LACES P N 0605510065 10 1 16950898633 CUP 1 REPLACES P N 0605510066 10 2 16952883005 FILTER 1 REPLACES P N 0605510067 11 950014500160M HOSE 1 REPLACES P N 0605513141 12 9500202080 HOSE BAND 2 REPLACES...

Page 40: ...page 40 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine cyl hd assy...

Page 41: ...HEAD 1 6 12310ZE1010 COVER COMP HEAD 1 6 12310ZE1020 COVER COMP HEAD 1 7 12391ZE1000 PACKING HEAD COVER 1 8 15721732000 TUBE BREATHER 1 8 15721883030 TUBE BREATHER 1 9 90013883000 BOLT FLANGE 6X12 4 1...

Page 42: ...page 42 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine cyl barrel assy...

Page 43: ...T GOVERNOR 2 6 16512ZE1000 HOLDER GOVENOR WEIGHT 1 7 16513ZE1000 PIN GOVERNOR WEIGHT 2 8 16531ZE1000 SLIDER GOVERNOR 1 9 16541ZE1000 SHAFT GOVERNOR ARM 1 12 90131ZE1000 BOLT DRAIN PLUG 2 13 90451ZE100...

Page 44: ...page 44 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDAGX160K1EMA2 U1EMANengine crankcasecvr assy...

Page 45: ...ITEMS W 3 11381ZH8801 GASKET CASE COVER 1 4 15600ZE1003 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 5 15600ZG4003 CAP OIL FILLER 1 8 15625ZE1003 GASKET OIL FILLER CAP 1 9 91201Z0T801 OIL SEAL 25X41X6 1 10...

Page 46: ...page 46 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDAGX160K1EMA2 U1EMANengine CRANKSHAFT assy...

Page 47: ...gac2 2H 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 47 HONDAGX160K1EMA2 U1EMANengine CRANKSHAFT assy NO PART NO PART NAME QTY REMARKS 1 13310ZB2000 CRANKSHAFT COMP 1...

Page 48: ...page 48 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine PISTON assy...

Page 49: ...ISTON 0 50 1 1 13012Z4K004 RING SET PISTON 0 50 1 1 13013ZF1023 RING SET PISTON 0 75 1 1 13013Z4K004 RING SET PISTON 0 75 1 2 13101ZH8010 PISTON STD 1 2 13102ZH8010 PISTON 0 25 1 2 13103ZH8000 PISTON...

Page 50: ...page 50 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine cAMshaft assy...

Page 51: ...013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZF1000 VALVE IN 1 8 14721ZF1000 VALVE EX 1 9 14751ZF1000 SPRING VALVE 2 10 14771ZE1000 RETAINER IN VALVE SPRING 1 11 14773ZE1000 RETA...

Page 52: ...page 52 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDAGX160K1EMA2 U1EMANengine RECOILSTARTERassy...

Page 53: ...STARTER 2 4 28422ZH8801 RATCHET STARTER 2 5 28433ZH8003 GUIDE RATCHET 1 5 28433ZH8801 GUIDE RATCHET 1 6 28441ZH8003 SPRING FRICTION 1 6 28441ZH8801 SPRING FRICTION 1 7 28442ZH8003 SPRING RECOIL STARTE...

Page 54: ...page 54 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine FANCOVERassy...

Page 55: ...ASSY UPPER 1 USE UP TO S N 5048024 INCLUDES ITEMS W 12 19640ZH8R60 SHROUD ASSY UPPER 1 USE FROM S N 5048025 INCLUDES ITEMS W 12 19640ZH8R60 SHROUD ASSY UPPER 1 13 32197ZH8003 SUB HARNESS 1 USE UP TO S...

Page 56: ...page 56 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine caRBURETOR assy...

Page 57: ...OR ASSY BE67A B 1 INCLUDES ITEMS W 10 16100Z4JE81 CARBURETOR ASSY BE67P A 1 INCLUDES ITEMS W USE UP TO S N 1030721 11 16124ZE0005 SCREW THROTTLE STOP 1 12 16166ZH8E80 NOZZLE MAIN 1 13 16211ZE1000 INSU...

Page 58: ...page 58 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine AIR CLEANER assy...

Page 59: ...SE COMP AIR CLEANER 1 3 17220ZB2800 CASE COMP AIR CLEANER 1 4 17231ZB2000 COVER AIR CLEANER 1 5 17239ZB2000 STAY AIR CLEANER 1 6 17252ZB2000 SEAL AIR CLEANER 1 7 90115459770 BOLT SETTING 4 8 940500608...

Page 60: ...page 60 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine MUFFLER assy...

Page 61: ...310ZB3C00 MUFFLER COMP 1 2 18320ZB2000 PROTECTOR MUFFLER OUTER 1 3 18325ZH8T90 PROTECTOR MUFFLER INNER 1 4 18329ZB2000 SEAL MUFFLER PROTECTOR 2 5 18330ZH8T90 PIPE COMP EX 1 6 18355898630 ARRESTER SPAR...

Page 62: ...page 62 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine FLYWHEEL assy...

Page 63: ...31 10 page 63 NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOOD RUFF 25X18 1 2 19511ZE1000 FAN COOLING 1 3 28451ZH8003 PULLEY STARTER 1 4 31100ZE1811 FLYWHEEL LAMP 1 5 90201878003 NUT S...

Page 64: ...page 64 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine IGNITION COIL assy...

Page 65: ...NOISE SUPPRESSOR 1 4 31510ZE1811 COIL ASSY LAMP 12V25W 1 5 31511ZE1000 CLAMPER CORD 1 6 31511ZE1000 GROMMET CORD 1 7 36101ZE1010 CORD STOP SWITCH 370 MM 1 8 90019883000 BOLT FLANGE 5X10 1 9 9001588300...

Page 66: ...page 66 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine GOV CONTROL assy...

Page 67: ...GOVERNOR 1 3 16561ZH8D00 SPRING GOVERNOR 1 USE UP TO S N 4913229 3 16561ZL0U30 SPRING GOVERNOR 1 USEFROMS N4913230 5048024 3 16561ZL0000 SPRING GOVERNOR 1 USE FROM S N 5048025 3 16561ZL0000 SPRING GOV...

Page 68: ...page 68 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine DECAL assy...

Page 69: ...1ZH8020 EMBLEM 5 5 HP 1 3 87521ZH8040 EMBLEM 5 5 HP 1 4 87516ZH7000 MARK OPERATOR CAUTION ENGLISH 1 USE UP TO S N 1253961 4 87516ZH7010 MARK OPERATOR CAUTION ENGLISH 1 USE FROM S N 1253962 4 87516ZH70...

Page 70: ...page 70 gac2 2H 60 hz gENERATOR operation and parts manual rev 1 03 31 10 HONDA GX160K1EMA2 U1EMAN engine TOOL KIT...

Page 71: ...1 HONDA GX160K1EMA2 U1EMAN engine TOOL KIT NO PART NO PART NAME QTY REMARKS 1 89000ZE1000 TOOL KIT 1 INCLUDES ITEMS W 2 89218ZE1000 WRENCH COMP SPARK PLUG 1 3 89219805000 HANDLE BOX WRENCH 1 4 9900110...

Page 72: ...products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructi...

Page 73: ...gac2 2H 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 73 notes...

Page 74: ...r the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Of ce MQ Parts Department 18910 Wilmington Ave Carson...

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