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GA-3.6 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2  (03/05/01) — PAGE 25

GA-3.6 HZ — SUGGESTED SPARE PARTS

GA-3.6HZ 1 TO 5 UNITS WITH HONDA

GX240K1VD ENGINE

1 to 5 Units

Qty.

P/N

Description

5 ............ 9807955846 ......... SPARK PLUG
1 ............ 15510ZE2W01 ..... OIL LEVEL SWITCH
1 ............ 15600735700 ...... DIPSTICK
1 ............ 28400ZEZW01ZB RECOIL STARTER
5 ............ 17211899000 ...... ELEMENT AIR
1 ............ 16100ZEZF00 ..... CARBURETOR ASSY.
1 ............ 16950ZB4015 ...... FUEL COCK ASSY.
5 ............ 0810107103 ......... FUEL FILTER
2 ............ 0810106004 ......... CAP, FUEL TANK
2 ............ 0601805327 ......... CIRCUIT BREAKER
3 ............ 0601823204 ......... RECTIFIER
2 ............ 0601812597 ......... RECEPTACLE
2 ............ 0601811031 ......... RECEPTACLE, 125V, 30A
2 ............ 0601811032 ......... RECEPTACLE, 250V 20A

NOTE

Part numbers on this Suggested
Spare Parts List may supercede/
replace the P/N shown in the text
pages of this book.

Summary of Contents for GA-9.7 HZ

Page 1: ...N AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www...

Page 2: ...PAGE 2 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01...

Page 3: ...SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259...

Page 4: ...ng Generator 22 23 Explanation Of Codes In Remarks Column 24 Suggested Spare Parts 25 Generator Assembly 26 27 Control Box Assembly 28 29 Pipe Frame Assembly 30 31 Muffler Assembly 32 33 Nameplate And...

Page 5: ...ed Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 n Dealer account number n D...

Page 6: ...ator and may cause injury to people NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing generator Provide adequate ventilation when operating the genera...

Page 7: ...ls The GA 3 6 HZ portable generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as th...

Page 8: ...O x a M s t t a W 0 0 6 3 s u o u n i t n o c t u p t u O d e t a R s t t a W 0 0 2 3 e g a t l o V d e t a R V 0 4 2 0 2 1 t n e r r u C d e t a R s p m A 5 3 1 e s a h P e r i w 4 e s a h P e l g n...

Page 9: ...Full Power Switch l Operation Switch Excitation System AllGA seriesgeneratorsuseamagnetattachedtoaflywheel to produce AC voltage from a lamp coil beneath the flywheel As the magnet passes the coil it...

Page 10: ...PAGE 10 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 3 6 HZ CONTROLS AND INDICATORS Figure 1 Controls and Indicators...

Page 11: ...on when operating the generator inside confined areas The engine exhaust contains noxious elements Indoor Installation Exhaust gases from gasoline engines are extremely poisonous Whenever an engine is...

Page 12: ...electricpoweristobeprovidedtovarioustoolsorloadsat some distance from the generator extension cords are normally used Cables should be sized to allow for distance in length and amperage so that the vo...

Page 13: ...e Do not fill the tank beyond capacity Pay attention to the fuel tank capacity when replenishing fuel Refer to the fuel tank capacity listed on page 8 Specification Table1 The fuel tank cap must be cl...

Page 14: ...d reduced fuel consumption The automatic idle control automatically engages under a no load condition With the automatic idle control switched ON the engine revolutions will automatically drop to abou...

Page 15: ...ng wattage for your load multiply the running wattage as indicated by steps 1 2 and 3 below 1 INCANDESCENT LOADS Lights heaters and similar appliances Total the running wattage and multiply by 1 Examp...

Page 16: ...own position and check the voltage by referring to the voltmeter on the control box CAUTION CAUTION CAUTION CAUTION CAUTION 1 Checkthegeneratorforabnormalnoiseandsmells Then connect the load to the re...

Page 17: ...ner element std or heavy duty types and wash in kerosene or liquid detergent and hot water Wrap foam element in a cloth and squeeze dry Wipe heavy duty paper element dry with toweling Saturate element...

Page 18: ...drain the oil from the crankcase and refill with fresh oil l Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil l Slowly rotate the engine a f...

Page 19: ...GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 PAGE 19 GA 3 6 HZ WIRING DIAGRAM...

Page 20: ...o r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d d A s k n i l b p m a l...

Page 21: ...p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W y t i s...

Page 22: ...2 B C r o 1 B C e c a l p e r r o k c e h C n o i t c n u f l a m h c t i w s r e w o p l l u F t i u c r i c h c t i w s r e w o p l l u f d n a h c t i w s r e w o p l l u f k c e h C h g i h o o t...

Page 23: ...e r r o k c e h C e c i v e d l o r t n o c e l d i e v i t c e f e D e c i v e d l o r t n o c e l d i e c a l p e r r o k c e h C d i o n e l o s e v i t c e f e D e c i v e d l o r t n o c e l d i...

Page 24: ...re indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the nu...

Page 25: ...0735700 DIPSTICK 1 28400ZEZW01ZB RECOIL STARTER 5 17211899000 ELEMENT AIR 1 16100ZEZF00 CARBURETOR ASSY 1 16950ZB4015 FUEL COCK ASSY 5 0810107103 FUEL FILTER 2 0810106004 CAP FUEL TANK 2 0601805327 CI...

Page 26: ...PAGE 26 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 3 6 HZ GENERATOR ASSY GENERATORASSY...

Page 27: ...G431K 1 3 0771017004 BEARING 1 6304 2RUNYCM 2 7911 17004 SET BOLT ROTOR 1 3 0801086104 SET WASSHER BEARING 1 4 0040010000 SPRINGWASHER 1 5 7911344003 ARMATURE ASS Y 1 6 7901315502 END BRACKET 1 7 7871...

Page 28: ...PAGE 28 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 3 6 HZ CONTROL BOX ASSY CONTROL BOX ASSY...

Page 29: ...327 CIRCUIT BREAKER 1 KM 2 265V 13 5A 9 4341817004 BRACKET CIRCUIT BREAKER 1 10 0027104010 MACHINE SCREW 2 11 0601812597 RECEPTACLE 1 5 20R GF5352 GFCI 12 0601811035 RECEPTACLE 1 L5 30R 125V 30A 13 06...

Page 30: ...PAGE 30 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 3 6 HZ PIPE FRAME ASSY PIPE FRAME ASSY...

Page 31: ...5419214 RUBBER SUSPENSION 2 8 0207008000 HEX NUT 4 9 0017108040 HEX HEAD BOLT 2 10 0017108040 HEX HEAD BOLT 2 0207008000 HEX NUT 2 11 7915455103 COVER 1 12 7915455003 COVER 1 13 0017106016 HEX HEAD BO...

Page 32: ...PAGE 32 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 3 6 HZ MUFFLER ASSY MUFFLER ASSY...

Page 33: ...AL 2 HONDA18329ZB4000 5 0602322060 ARRESTER SPARK 1 HONDA18355ZB4630 6 0602322060 TAPPING SCREW 1 HONDA90183 671 003 7 0017106012 HEX HEAD BOLT 5 8 0602320175 GASSKET 1 HONDA18333ZB4800 9 0602322061 H...

Page 34: ...PAGE 34 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 3 6 HZ NAMEPLATE AND DECALS NAMEPLATE AND DECALS...

Page 35: ...FUEL COCK 1 S 3704 3 7900638004 DECAL OPERATING INSTRUCTIONS 1 S 4605 4 7910501222 DECAL MQ GA 3 6HZ 1 5 7910631002 DECAL MQ 3600 1 S 3753 6 0820610304 DECAL CAUTION 1 7 0820610404 DECAL WARNING 1 8...

Page 36: ...PAGE 36 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 HONDA GX240K1 ENGINE CYLINDER HEAD HONDA GX240K1 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY...

Page 37: ...T CYLINDER HEAD 1 6 12310ZE2010 COVER COMP HEAD 1 7 12391ZE2010 PACKING HEAD COVER 1 8 18330ZE3700 PIPE EX 1 9 18333ZE3800 GASKET EX PIPE 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE2700 BOLT STUD 8X...

Page 38: ...PAGE 38 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 CYLINDER BARREL ASSY HONDA GX240K1 ENGINE CYLINDER BARREL ASSY...

Page 39: ...SWITCH ASSY OIL LEVEL 1 3 16541ZE2000 SHAFT GOVERNOR ARM 1 4 90131883000 BOLT DRAIN PLUG 2 5 90446KE1000 WASHER 8 2X17X0 8 1 6 9410912000 WASHER DRAIN PLUG 2 7 91201890003 OIL SEAL 1 8 91253671004 OI...

Page 40: ...PAGE 40 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 CRANKCASE COVER ASSY HONDA GX240K1 ENGINE CRANKCASE COVER ASSY...

Page 41: ...ILLER CAP 1 8 15625ZE1000 PACKING OIL FILLER CAP 1 9 16510ZE2000 GOVERNOR ASSY 1 10 16511ZE2000 WEIGHT GOVERNOR 2 11 16512ZE2000 HOLDER GOVERNORWEIGHT 1 12 16513ZE2000 PIN GOVERNORWEIGHT 2 13 16531ZE2...

Page 42: ...PAGE 42 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 CRANKSHAFT ASSY HONDA GX240K1 ENGINE CRANKSHAFT ASSY...

Page 43: ...REV 2 03 05 01 PAGE 43 HONDA GX240K1 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE2701 CRANKSHAFT COMP 1 2 14311ZE2310 GEAR TIMING 1 3 16505ZE2300 GEAR GOVERNOR DRI...

Page 44: ...PAGE 44 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 PISTON ASSY HONDA GX240K1 ENGINE PISTON ASSY...

Page 45: ...SET PISTON 0 25 1 13011ZE2014 RING SET PISTON 0 25 1 13012ZE2013 RING SET PISTON 0 50 1 13012ZE2014 RING SET PISTON 0 50 1 13013ZE2013 RING SET PISTON 0 75 1 13013ZE2014 RING SET PISTON 0 75 1 2 1310...

Page 46: ...PAGE 46 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 CAMSHAFT ASSY HONDA GX240K1 ENGINE CAMSHAFT ASSY...

Page 47: ...14451ZE1003 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE2000 VALVE IN 1 8 14721ZE2000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER IN VALVE SPRING 1 11 14773ZE...

Page 48: ...PAGE 48 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 RECOIL STARTER ASSY HONDA GX240K1 ENGINE RECOIL STARTER ASSY...

Page 49: ...COMP RECOIL STARTER 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 2844...

Page 50: ...PAGE 50 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 HONDA GX240K1 ENGINE FAN COVER ASSY FAN COVER ASSY...

Page 51: ...V 2 03 05 01 PAGE 51 HONDA GX240K1 ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 19610ZE2700ZD COVER COMP FAN 1 2 19631ZH9000 SHROUD 1 3 81329567020 GROMMET DRAIN HOLE 1 4 90...

Page 52: ...PAGE 52 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 CARBURETOR ASSY HONDA GX240K1 ENGINE CARBURETOR ASSY...

Page 53: ...HOKE 1 21 16265ZE2721 STOPER CHOKE ROD 1 22 16268ZE2721 SPRING MANUAL CHOKE 1 23 16269ZA0800 PACKING AIR CLEANER 2 24 16400ZE2703 DIAPHRAGM ASSY 1 25 16611ZE2711 ROD CHOKE CONTROL 1 26 16613893000 GRO...

Page 54: ...PAGE 54 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 AIR CLEANER ASSY HONDA GX240K1 ENGINE AIR CLEANER ASSY...

Page 55: ...12ZB4003 SEPARATOR AIR CLEANER 1 4 17220ZB4003 CASE COMP AIR CLEANER 1 5 17222ZB4000 STAY AIR CLEANER 1 6 17231899000 COVER COMP AIR CLEANER 1 7 17235899000 CLIP A AIR CLEANER WIRE 2 8 17236899000 CLI...

Page 56: ...PAGE 56 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 FLYWHEEL ASSY HONDA GX240K1 ENGINE FLYWHEEL ASSY...

Page 57: ...05 01 PAGE 57 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE2000 FAN COOLING 1 2 28451ZE2W01 PULLEY STARTER 1 3 31100ZE2811 FLYWHEEL COMP 1 4 90201ZE3790 NUT SPECIAL 16MM 1 5 90741ZE2000 KE...

Page 58: ...PAGE 58 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 HONDA GX240K1 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY...

Page 59: ...1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSO 1 3 30701883000 CLIP HIGHTENSION CORD 1 4 31501ZE1811 COIL ASSY LAMP 12V 25W 1 31510ZE3003 COIL ASSY LAMP 12V 25W 1 5 31511ZE2000 CLAMPER CORD 1 6 31512ZE2000...

Page 60: ...PAGE 60 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 HONDA GX240K1 ENGINE GOVERNOR CONTROL ASSY GOVERNOR CONTROL ASSY...

Page 61: ...NOR 1 2 16555ZE2000 ROD GOVERNOR 1 3 16561ZE2000 SPRING GOVERNOR 1 4 16562ZE2700 SPRING THROTTLE RETURN 1 5 16570ZE2701 CONTROL ASSY 1 6 16584883300 SPRING CONTROL ADJUSTING 1 7 90013883000 BOLT FLANG...

Page 62: ...PAGE 62 GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 FUEL COCK ASSY HONDA GX240K1 ENGINE FUEL COCK ASSY...

Page 63: ...173001004 PACKING FUEL STRAINER CUP 1 2 16950ZB4015 COCK ASSY FUEL 1 3 16952ZB4005 SCREEN FUEL STRAINER 1 4 16958397771 O RING 1 5 16959471831 FILTER CUP 1 6 16967GA6671 CUP FUEL STRAINER 1 7 90854ZB2...

Page 64: ...tiquip shall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed andinnoeventshallMultiquipbeliableforloss of profit or good will or for any oth...

Page 65: ...GA 3 6 HZ A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 PAGE 65 NOTE PAGE...

Page 66: ...Guadalajara MX Manufactured for MULTIQUIP INC by DENYO MANUFACTURING CO JAPAN HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 53...

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