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OPERATING AND INSTALLATION MANUAL

CONVERTER

HML 210

Release number: 210_EN_LC_R9_3.91.0XXX.docx – The characters of file name in bolt

type indicate the software version which the manual refers to; it is visualized at the instrument

start up, or by specific function on DIAGNOSTIC menu.

Summary of Contents for HML 210

Page 1: ...RTER HML 210 Release number 210_EN_LC_R9_3 91 0XXX docx The characters of file name in bolt type indicate the software version which the manual refers to it is visualized at the instrument start up or by specific function on DIAGNOSTIC menu ...

Page 2: ...HML 210 2 ...

Page 3: ...____________________________ 13 Input operation stage generic functions ___________________________ 14 Operation stage on input 1 or 2 batch function __________________________ 15 Operation stage on input 1 and 2 batch function _________________________ 16 Output wirings _____________________________________________________ 17 Converter access ____________________________________________ 18 Flags ...

Page 4: ...turer and compromises the safety of people and the entire measuring system and is therefore not permitted The manufacturer is not liable for damaged caused by improper or non designated use 1 Transport the measuring device to the measuring point in the original packaging Do not remove covers or caps until immediately before installation In case of cartons packaging it is possible to place one abov...

Page 5: ...e service center Before starting up the equipment please verify the following Power supply voltage must correspond to that specified on the data plate Electric connections must be completed as described Ground earth connections must be completed as specified Verify periodically every 3 4 months The power supply cables integrity wiring and other connected electrical parts The converter housing inte...

Page 6: ...s supplied in compact version to the sensor consider the ambient temperatures more restrictive otherwise refer to the respective manuals For discontinuous use a thermostat heat source installation may be necessary For panel mounting version the maximum operating temperature is 40 C 104 F Instrument classification class I IP67 for compact separate version IP40 for panel version IP65 with optional t...

Page 7: ...38 170 138 146 146 138 170 146 146 230 25 138 SEPARATE VERSION WEIGHT Compact Separate INOX AISI 304 3kg 3 5kg Alluminum 2 5kg 3kg To guarantee the compact separate housing s IP degree the following torques are required cover screws 1 5Nm cable glands 4Nm in reference conditions IF2 cap 4Nm TORQUES COMPACT VERSION PANEL VERSION Weight 0 5kg ...

Page 8: ...c line breaker Provide in close proximity the converter a circuit breaker easily accessible for the operator and clearly identified whose symbols must conform to the electrical safety and local electrical requirements Ensure that the component complies with the requirements of the standard for electrical safety distance Check chemical compatibility of materials used in the connection security syst...

Page 9: ...ch when the switch is ON there is NO more access to the programming functions Signalling LED see display flags and led warning interpretation section IF2 socket shall be used only by authorized persons risck of electrical shock Power supply PANEL VERSION M1 TERMINAL BLOCK Power supply Dangerous voltage on block positions 12 13 60V Max 250V Max on commutation coils IF2 socket shall be used only by ...

Page 10: ...SH 11 SH 12 B1 13 B2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 E1 E2 C SH B A ELECTRODES INPUT RS485 4 20mA E C E C SH B2 B1 SH OUT2 OUT1 24V COILS 24V ALLSENSORS ALLSENSORS WITH PREAMPLIFER Max cable length 500m SENSOR WITH PREAMPLIFIER Sudden movements of the electrodes cable can cause noise on measure Max cables length 20m SEPARATE VERSION TERMINAL BLOCK M1 ...

Page 11: ... the related manual Protocols profibus DP HART and Modbus see the related manuals SH Cable shield electrically connected to ground and to the casing CTS Input terminal of the signal CLEAR TO SEND of the RS232 port RD Input terminal of the signal RECEIVE DATA RS232 port TD Output terminal of the signal TRASMIT DATA of the RS232 port SG Terminal SIGNAL GROUND common to all signals of the RS232 port ...

Page 12: ...NC Normally closed contact NO Normally open contact LEGEND 26 25 24 23 22 21 OUT 4 C NC NO OUT 3 C NC NO 32 31 30 29 28 27 SH 21 22 23 24 25 26 OUT 3 NO NC C OUT 4 NO NC C 14 M1 M2 M1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 LOCK 26 25 24 23 22 21 M2 for ME205 and ME207 M2 position on separate compact version Teminal block on compact separate version Teminal block on panel version NOTE O...

Page 13: ...le functions to the input 1 and only to the input 2 which interact between them For details see the following pages Remember that the activation of any functions of batch automatically disable the other The list of such functions is suitable in the table of the batch function configuration section INPUTS OUTPUTS DIGITAL INPUT 3 40VDC ON 0 1 5VDC OFF 5 6 10k 5 6 20 0 15 24 10k External power supply...

Page 14: ...5 11 DISABLED batch functions assign to input 2 optional POS 5 1 to 5 4 ENABLED partial positive or reverse flow totalizers reset enable N B This function is even assignable to the input 2 POS 5 6 ENABLED totalizers counting lock command POS 12 5 DISABLED auto batch POS 12 7 DISABLED batch consent POS 5 9 ENABLED range change POS 5 10 DISABLED batch on input 1 POS 5 11 DISABLED batch functions ass...

Page 15: ...ct the formula 03 In case of stop batch from remote input the time of input POS 5 10 ENABLED on BATCH or POS 5 11 POS 6 1 to 6 4 on END BATCH POS 12 6 ENABLED automatic selection of formula POS 12 7 DISABLED consent mode POS 5 11 DISABLED selection function for the formula 00 01 assigned to input 2 optional Necessary conditions for enabling the function Start batch from remote input 1 reset p enab...

Page 16: ... 2 optional POS 5 2 ENABLED P The block of the totalizer Input 1 signal always determines the stopping of the batch With the T2 reset function enabled through the stopping of the input 1 signal the batch totalizer goes to zero With the totalizer at zero a new pulse on Input 2 will restart a new batch Necessary conditions for enabling the function POS 5 6 ENABLED Block totalizer POS 5 11 ENABLED Ba...

Page 17: ...rminals floating and freely connectable In order to get the maximum speed performances it is necessary to connect the emitter to the common terminal of the outputs 0V while the load has to be on the collector This output is internally connected to the power supply source 24V available on the terminal block Maximum switching voltage 40V Maximum switching current 100mA Maximum saturation voltage bet...

Page 18: ...rcuit Segnal error Empty pipe C Calibration running S Simulation Pulse output saturation reduce TIME PULSE LED LED INTERPRETATION PERMANENT LIGHT initialization FLASHING LIGHT 1 sec normal function FLASHING LIGHT 1 sec alarm on The LED signals the real alarm status only if the display visualizes one of the visualization pages ATTENTION The LED is not visible in the panel version of the converter F...

Page 19: ...s the numeric figure or the parameter selected by the cursor Proceeds to the next subject on the menu SHORT PRESSING 1 SECOND Moves positions the cursor rightward on the input field Proceeds to the following subject of the menu Change the display of the process data LONG PRESSING 1 SECOND Moves positions the cursor leftward on the input field Returns to the previous subject on the menu SHORT PRESS...

Page 20: ...h Flow rate value full scale Measure units Flow direction Time scale see Pos 3 1 full scale Active scale Flow rate value Currency value Total direct totalizer Partial reverse totalizer The three vertical bars represent the filters behaviors first bar F is the FAST filter second bar S is the SLOW filter and the third bar represents the variation of the new measure samples respect to the averaged va...

Page 21: ...nimum is 0 0025 The representable measure unit depends from sensor flow rate and diameter the permitted units are those set the instrument full scale value allow to be represented with a numerical field which the maximum value do not exceed 99999 Example for DN 300 Full scale value 3m s PERMITTED measure unit example l s 216 00 m3 h 777 60 m3 s 0 2160 NOT PERMITTED measure unit example l h 777600 ...

Page 22: ...y chosen by the user you can program all the functions up to L2 security level entering this code whenever you enter the Main menu ATTENTION take careful note of the customized code since there is no way for the user to retrieve or reset it if lost Factory preset access codes The converter is delivered with the default L2 level 2 access code 111111 ACCESS CODES The block dip switch disables the ac...

Page 23: ...iate access to the Quick Start menu when the converter is powered up by pressing the key If access to the quick start menu does not occur then it has been disabled through the function 8 6 See configuration functions section Access to all functions ...

Page 24: ... input output as well further display options The following example shows how to change the Full scale by Quick Start menu the second illustrates how to change the function by the Main menu The converter configuration menu can be accessed in two different ways 1 by ISOCON interface 2 by keyboard of converter Isocon is a Windows software that allows to set all the converter functions and personaliz...

Page 25: ...ter in the Quick start menu Access to the function Fs1 Push repeatedly Change the value Confirm the new value Long push Main page EXAMPLE modifying the full scale value from 4dm s to 5dm s from the Quick start menu ...

Page 26: ...dm s to 5dm s from the Main Menu quick start menu enabled Enter in the Quick start menu Access to the Main Menu Access to the Scale menu Access to the function Fs1 Change the value Confirm the new value Long push Long push X 6 TIMES Push repeatedly Main page ...

Page 27: ...d ONLYfor insertionsensors 1 6 Lengthof thecableconnectingthesensor totheconverter 1 7 Enables theempty pipedetectionfeature 1 9 Valueof empty pipesensibility detection 1 10 Enables theautomatic procedureof zerocalibration 1 8 Electrodes cleaning 4 1 Maximumvalue alarmset for direct flowrate 4 2 Maximumvalue alarmset for reverse flowrate 4 3 Minimumvalue alarmset for direct flowrate 4 4 Minimumval...

Page 28: ...et 8 15 Total reverse negative flowtotalizer reset 8 16 Partial reverse negative flowtotalizer reset 7 1 Choice of the communication protocol for the IF2 device 7 2 Choice of the communication protocol for the RS232 port 7 11 Address value of converter range 0 255 7 3 Speed of the RS485 output possible choices 4800 9600 19200 38400 bps 7 5 Print function enable optional 7 6 Print of the performed ...

Page 29: ... code enter 11 3 Load user data saved 11 4 Save user data 11 5 Ignore the calibration error during the switch on test 11 6 Ks coefficient only for service purposes 11 2 Load factory data pre set 12 1 Number of batch cycles to define the value of compensation Value 0 OFF 12 2 limit of compensation threshold 12 4 Prebatch value 12 5 Auto batch 12 6 Automatic selection of batch formula 12 7 Static co...

Page 30: ...en fulfilled and the percentage flow rate value is stable press long the key and automatically activates the zeroing procedure after which it is necessary to check that the percentage value showed goes to zero repeat the operation otherwise When the value is stable at zero then press the key MENU 2 SCALES POS 2 1 2 Full scale n 1 2 Fs1 2 dm S X XXXX The full scale is used to indicate to the maximu...

Page 31: ...pe and 3 numeric value The selection is performed by positioning the cursor in the field to be modified To change the unit type metric British or American mass or volume position the cursor on the blank space between the measure unit and the numeric value When the nominal diameter is set to zero it is possible to modify only the numeric field since the measure unit stays at meters m or feet ft Onl...

Page 32: ... 16 18 20 22 1 0sec 1 0sec 1 0sec 1 0sec IN OUT Damping SMART1 FLOW RATE MEASURE FILTERS IN OUT Damping from0 2s to 1000s FLOW RATE MEASURE FILTERS IN OUT FLOW RATE TIME Sec TIME Sec FLOW RATE TIME Sec FLOW RATE Example with damping to 5 0sec Example with damping to SMART1 Example with damping to OFF Damping function OFF the meter follows the trend of fast changes in flow Damping Smart 1 2 4 these...

Page 33: ... current value in case of the a m cases would be 2 mA allowing the following diagnostics current 2mA 5 line interrupted power supply failure or faulty converter 2mA 5 current 2mA 5 hardware alarm 4mA current 20mA normal working range 20mA current 22mA out of range measure above 100 f s Note To set this parameter to zero disables the alarm POS 4 7 Frequency output value in case of failure Hz V faul...

Page 34: ...onding to on off output 1 2 3 4 OUT1 XXXXXX Choice of the function corresponding to digital outputs The functions are listed in the table below The output 3 4 are optional and the output 4 is the only output which can reach a 12 5 kHz frequency FUNCTIONS ASSOCIATED TO THE OUTPUTS 1 2 3 4 OFF DISABLED 1 IMP PULSE ON CHANNEL 1 FOR POSITIVE FLOW RATE 1 IMP PULSE ON CHANNEL 1 FOR NEGATIVE FLOW RATE 1 ...

Page 35: ...ate totalizers EUR dm X Setting of the conversion currency value for direct and reverse flow totalizers There are three setting fields for this parameter from left to right 1 monetary symbol 2 default personalized monetary symbol 3 conversion coefficient To modify set the cursor over the required field Setting the monetary symbol can be achieved in two ways 1 Choosing one of the 7 predetermined mo...

Page 36: ...creen EXECUTE press the key to proceed Press any other key to delete the operation POS 10 2 Autotest function Self test Meter autotest function This function stops the normal functions of the meter and performs a complete test cycle on the measure input circuits and on the excitation generator To activate this function after select it push key at the question EXECUTE push the key for start autotes...

Page 37: ...ue is constant for all quantities to be batched and must be set in current volume unit of measure The pre batch function is useful when you need fast and accurate dosages POS 12 5 Enable disable auto batch function Auto batch ON OFF By applying a voltage to the on off input terminals for more than 5 second opens the value controlled by the converter When the required flow volume has passed the inp...

Page 38: ...t quantity product for each batch Input product name for batch max 8 characters Input maximum time for batch If timer 0 safety timer disabled max time set 6000 sec N B If one of the outputs has a batch alarm assigned Upon the completion of the batch or an interruption an alarm is activated From the visualization pages ENABLE BATCH Select one of the following functions to enable and program the bat...

Page 39: ...lay When the batch outputs are enabled pushing the key for more than 5 seconds will energize the outputs until the key is released On the display In place of the CT and ST totalizers the following message will appear VALVE OPENED IMPORTANT NOTES The start of the batch disables any function listed in the table below If using Input 1 Value set to zero POS 12 5 POS 12 6 POS 5 6 POS 12 1 POS 5 10 POS ...

Page 40: ... Check the full scale value set on the instrument and the process conditions PULSE FREQ FS The pulse generation output of the device is saturated and cannot generate the sufficient number of impulses Set a bigger unit of volume or if the connected counting device allows it reduce the pulse duration value EMPTY PIPE The measuring pipe is empty or the detection system has not been properly calibrate...

Page 41: ...ay to the desired location verify the correct set of the seal the cleaning of the contact surfaces it set the display housing Place the fixing angles in the suitable positions pic 5 and screw down firmly until they make contact with the display housing Screw up tightly the 4 screws 1 2 3 4 indicated in pic 4 Pic 6 Pic 4 Pic 7 Note the display is rotable ONLY in the aluminum IP67 version APPENDIX D...

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