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GA-3.6RZ2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2  (03/05/01) — PAGE 23

GA-3.6RZ2 — TROUBLESHOOTING (GENERATOR)

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Summary of Contents for GA-3.6RZ2

Page 1: ...N AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www...

Page 2: ...PAGE 2 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01...

Page 3: ...SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259...

Page 4: ...tion For Long Term Storage 18 Wiring Diagram 19 Troubleshooting Engine 20 21 Troubleshooting Generator 22 23 Explanation Of Codes In Remarks Column 24 Suggested Spare Parts 25 Generator Assembly 26 27...

Page 5: ...ed Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 n Dealer account number n D...

Page 6: ...death This generator requires an adequate free flow of cooling air Never operate the generator in any enclosed or narrow area wherefreeflowoftheairisrestricted Iftheairflowisrestricted it will cause s...

Page 7: ...ls The GA 3 6RZ2 portable generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as th...

Page 8: ...a M s t t a W 0 0 6 3 s u o u n i t n o c t u p t u O d e t a R s t t a W 0 0 2 3 e g a t l o V d e t a R V 0 4 2 V 0 2 1 e s a h P e r i w 4 e s a h P e l g n i S y c n e u q e r F z H 0 6 d e e p S...

Page 9: ...ne 120V output receptacle GFCI protected l One main 13 5 amp circuit breaker l AC Voltmeter l Idle Control Switch l Full Power Switch l GroundTerminal Excitation System AllGA seriesgeneratorsuseamagne...

Page 10: ...PAGE 10 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 3 6RZ2 CONTROLS AND INDICATORS Figure 1 Controls and Indicators...

Page 11: ...n when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Indoor Installation Exhaust gases from gasoline engines are extremely poisonous Whenever an engine...

Page 12: ...enelectricpoweristobeprovidedtovarioustoolsorloadsat some distance from the generator extension cords are normally used Cables should be sized to allow for distance in length and amperage so that the...

Page 13: ...able1 The fuel tank cap must be closed tightly after filling Handle fuel in a safety container If the container does not have a spout use a funnel CAUTION Never fill the fuel tank while the engine is...

Page 14: ...RPM s To prevent damage to the generator or power tools turn the generator OFF and consult your authorized Multiquip service dealer Operation Switch This switch must be in the ON position up for norm...

Page 15: ...ng wattage for your load multiply the running wattage as indicated by steps 1 2 and 3 below 1 INCANDESCENT LOADS Lights heaters and similar appliances Total the running wattage and multiply by 1 Examp...

Page 16: ...NOT release the starter knob after pulling Allow it to rewind as soon as l NEVER start the engine when the oil level is below the lower mark on the dipstick l Check the fuel level on the fuel gauge Wh...

Page 17: ...ner element std or heavy duty types and wash in kerosene or liquid detergent and hot water Wrap foam element in a cloth and squeeze dry Wipe heavy duty paper element dry with toweling Saturate element...

Page 18: ...drain the oil from the crankcase and refill with fresh oil l Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil l Slowly rotate the engine a f...

Page 19: ...GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 PAGE 19 GA 3 6RZ2 WIRING DIAGRAM GENERATOR ENGINE...

Page 20: ...o r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d d A s k n i l b p m a l...

Page 21: ...p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W y t i s...

Page 22: ...B 1 B C e c a l p e r r o k c e h C n o i t c n u f l a m h c t i w s r e w o p l l u F t i u c r i c h c t i w s r e w o p l l u f d n a h c t i w s r e w o p l l u f k c e h C h g i h o o t t u p t...

Page 23: ...e r r o k c e h C e c i v e d l o r t n o c e l d i e v i t c e f e D e c i v e d l o r t n o c e l d i e c a l p e r r o k c e h C d i o n e l o s e v i t c e f e D e c i v e d l o r t n o c e l d i...

Page 24: ...re indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the nu...

Page 25: ...343600203 ELEMENT AIR CLEANER RECT 5 0650140150 SPARK PLUG 1 KS31102301 OIL SENSOR 1 0669900217 SWITCH ON OFF 5 to 10 Units Qty P N Description 2 0601805327 CIRCUIT BREAKER 2 0601811031 RECEPTACLE GFC...

Page 26: ...GA 3 6RZ2 GENERATOR ASSY GENERATOR ASSY...

Page 27: ...71706304 BEARING 6304 1 2RUNYCM 2 7661017104 SET BOLT ROTOR 1 3 0801086104 SET WASHER BEARING 1 4 0040010000 SPRING WASHER 1 5 7911340403 ARMATURE ASSY 1 6 7661315112 END BRACKET 1 7 7871315022 END BR...

Page 28: ...PAGE 28 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 3 6RZ2 CONTROL BOX ASSY CONTROL BOX ASSY...

Page 29: ...S N 5116919 7911821513 CONTROL PANEL 1 FROM S N 5116920 8 7910501302 NAME PLATE 1 N 5641 9 0601800258 AC VOLTMETER 1 10 0601805327 CIRCUIT BREAKER 13 5A 1 11 4341817004 BRACKET CIRCUIT BREAKER 1 12 00...

Page 30: ...PAGE 30 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 3 6RZ2 PIPE FRAME ASSY PIPE FRAME ASSY...

Page 31: ...5442103 BASE 1 5 7895419004 RUBBER SUPENSION 1 6 0207008000 HEX NUT 2 7 7685115504 RUBBER SUPENSION 2 8 0207008000 HEX NUT 4 9 0017108030 HEX HEAD BOLT 2 0207008000 HEX NUT 2 10 0017108040 HEX HEAD BO...

Page 32: ...PAGE 32 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 NAME PLATE AND DECALS GA 3 6RZ2 NAME PLATE AND DECALS...

Page 33: ...DECAL OPERATING INSTRUCTIONS 1 S 4605 4 7910501302 DECAL MQ GA 3 6RZ2 1 S 5641 5 7910631002 DECAL MQ 3600 1 S 3753 6 0820610804 DECAL CAUTION 1 S 3311 7 0820610404 DECAL WARNING 1 S 3627 8 7900636004...

Page 34: ...PAGE 34 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 ROBIN GX240K1 ENGINE CYLINDER HEAD ROBIN EH 25 ENGINE CRANKCASE ASSY CRANKCASE ASSY...

Page 35: ...260 2054190103 GOVERNOR SLEEVE 1 270 2276360103 OIL GAUGE 1 280 0213160010 GASKET 1 290 2541600103 GASKET MA BEARING COVER 1 300 0011308300 BOLT WASHER 8 610 2541300111 CYLINDER HEAD 1 INCLS ITEMS W...

Page 36: ...PAGE 36 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 CRANKSHAFT PISTON ASSY ROBIN EH 25 ENGINE CRANKSHAFT PISTON ASSY...

Page 37: ...1818000 NUT 1 60 0032018000 SPRING WASHER 1 70 0323030010 WOODRUFF KEY 1 210 2542410103 BALANCER SHAFT 1 310 2542250100 CONNECTING ROD 1 INCLUDES ITEMS W 320 2462300103 CONN ROD BOLT 2 350 2542330103...

Page 38: ...PAGE 38 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 INTAKE EXHAUST ASSY ROBIN EH 25 ENGINE INTAKE EXHAUST ASSY...

Page 39: ...SKET MUFFLER 2 350 0170080030 NUT 2 360 0152050010 TAPPING SCREW 4 365 0011008160 BOLT WASHER 1 370 0180080010 FLANGE NUT 2 380 2543610103 LOCK WASHER 1 400 2543400101 EXHAUST PIPE 1 INCLUDES ITEMS W...

Page 40: ...PAGE 40 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GOVERNOR ASSY ROBIN EH 25 ENGINE GOVERNOR ASSY...

Page 41: ...86060020 NUT 1 80 2544250113 GOVERNOR SPRING 1 310 2274330200 SPEED CONTROL ASSY 1 INCLUDES ITEMS W 320 2274330201 SPEED CONTROL CP 1 330 2274360103 KNOB 1 340 2274350113 STOP PLATE 1 REPLACES 2274350...

Page 42: ...PAGE 42 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 COOLING STARTING ASSY ROBIN EH 25 ENGINE COOLING STARTING ASSY...

Page 43: ...1 INCLUDES ITEMS W 210 1 2155051508 SPIRAL SPRING 1 210 2 2345012018 REEL 1 210 3 1065011308 STARTER ROPE 1 210 4 2265010008 STARTER KNOB 1 210 5 1615012508 RATCHET 2 210 6 2275013108 FRICTION SPRING...

Page 44: ...PAGE 44 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 ROBIN EH 25 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Page 45: ...SPRING 1 210 8 2366252008 CHOKE LEVER 1 210 9 2396256008 RING 1 210 11 2366260008 THROTTLE SHAFT 1 210 12 2366245108 BOLT 1 210 13 2266255008 RING 1 210 14 1616235208 NEEDLE 1 210 15 2366251008 PIN 1...

Page 46: ...PAGE 46 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 IGNITION COIL ASSY AND SPARK PLUG ROBIN EH 25 ENGINE IGNITION COIL ASSY AND SPARK PLUG...

Page 47: ...040090 TAPPING SCREW 2 90 0566000250 CLAMP 1 95 0659000010 PLUG TERMINAL 1 100 0650140150 SPARK PLUG 1 REPLACES 0650141030 110 0655000051 PLUG CAP 1 209 2067550101 CLAMP 1 210 2347020301 FLYWHEEL 1 21...

Page 48: ...PAGE 48 GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 ROBIN EH 25 ENGINE FUEL STRAINER FUEL STRAINER ASSY...

Page 49: ...10024 10 1 0642000220 FILTER 1 10 2 0642000230 GASKET 1 10 3 0642001910 CUP NYLON 1 10 4 0642002360 LOCK NUT 1 10 5 0642000250 GASKET 2 10 6 0642000330 O RING 1 10 7 0642000240 BANJO BOLT 1 10 8 06420...

Page 50: ...tiquip shall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed andinnoeventshallMultiquipbeliableforloss of profit or good will or for any oth...

Page 51: ...GA 3 6RZ2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 PAGE 51 NOTE PAGE...

Page 52: ...Guadalajara MX Manufactured for MULTIQUIP INC by DENYO MANUFACTURING CO JAPAN HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 53...

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