Wacker Neuson GV 5000A Operator'S Manual Download

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Operator's manual

Portable Generator

GV5000A / GV5003A

Model

GV5000A / GV5003A

Document

5100003950

Issue

10-2021

Revision

Language

Summary of Contents for GV 5000A

Page 1: ...Operator s manual Portable Generator GV5000A GV5003A Model GV5000A GV5003A Document 5100003950 Issue 10 2021 Revision 05 Language EN...

Page 2: ...tection of copyright will lead to civil and criminal prosecution Wacker Neuson Produktion GmbH Co KGis constantly working on the improvement of its products as part of the technical further developmen...

Page 3: ...mation labels 15 5 Standard package 17 6 Lifting and transporting 18 7 Operation 19 7 1 Prepare the machine for first time application 19 7 2 Power requirements 20 7 3 Performance loss with high altit...

Page 4: ...al of waste electrical and electronic equipment 36 11 Technical data 37 11 1 GV 5000 37 11 2 GV 5003 38 11 3 Combustion engine 39 12 Glossary 40 13 Diagram 42 13 1 GV 5000A Wiring diagram 42 13 2 GV 5...

Page 5: ...a manual for extensive maintenance or repair work Such work should be carried out by Wacker Neuson service or by technically trained personnel The Wacker Neuson machine should be operated and maintai...

Page 6: ...ANGER This warning notice indicates immediate hazards that result in serious injury or even death Danger can be avoided by the following the actions mentioned WARNING This warning notice indicates pos...

Page 7: ...anual 2 3 Described machine types This operator s manual is valid for different machine types from a product range Therefore some figures can differ from the actual appearance of your machine It is al...

Page 8: ...output Overloading the generator with a load that takes too much power during continuous operation or when starting Operating the generator in a manner that is inconsistent with the national statewide...

Page 9: ...e sufficient fresh air ONLY use generators outdoors and far away from windows doors and aeration These openings can draw in generator exhaust fumes CO can penetrate into a home even if a generator is...

Page 10: ...ucted by personnel who are familiar with the machine before they are allowed to operate the machine 3 3 Operator qualifications Only trained personnel may start operate and switch off the machine The...

Page 11: ...and under the machine clean tidy and free of grime and flammable materials Check that there is also no grime above the machine that could fall onto or into the machine or the exhaust area ALWAYS keep...

Page 12: ...s being inhaled Even if no exhaust fumes can be smelled CO could still be being inhaled Operational safety When running the engine Keep the area around the exhaust pipe free of flammable materials Ins...

Page 13: ...e control panel in order to alert others of this Personal Protective Equipment PPE Wear the following personal protective equipment during maintenance or repair work Close fitting work clothes that do...

Page 14: ...and maintenance ALWAYS allow the engine to cool completely before transport ALWAYS watch out for the rotating parts of the generator and engine and keep hands feet and loose clothing parts away from t...

Page 15: ...suffocation Engines give off carbon monoxide Do not run the machine indoors or in enclosed areas NEVER operate in houses or garages EVEN IF doors and windows are open Only use OUTDOORS and away from...

Page 16: ...4 Safety and Information labels 16 Item Label Description 5 When connecting more than one piece of electric equipment Special precautions must be taken Read through the operator s manual...

Page 17: ...5 Standard package 17 5 Standard package The standard package includes Equipment Operator s manual Parts book...

Page 18: ...carrying capacity to safely lift or hold the generator Pay attention to surrounding persons when lifting the generator Transporting the machine Observe the following instructions when the generator i...

Page 19: ...generator contain carbon monoxide CO This is an invisible odorless poison If the exhaust fumes of the generator can be smelled CO is being inhaled Even if no exhaust fumes can be smelled CO could sti...

Page 20: ...equirements The nearest Wacker Neuson dealer tool manufacturer can help you if you have questions NOTE Do not exceed the specified current limit at any plug receptacle NOTE If a tool or electrical equ...

Page 21: ...titudes of 1500 meters above sea level the performance of the generator is reduced by 3 5 For outside temperatures above 40 degrees Celsius the generator performance is reduced by 3 for every addition...

Page 22: ...f but at least on the nearest possible position in relation to the generator set Only with this type of installation is it allowed and necessary to establish the ground connection of the generator fra...

Page 23: ...eplace damagedcables immediately Never exceed the cable s rated power Contact the cable manufacturer if you have questions about using the cable Select the cable size from the table Minimum cross sect...

Page 24: ...5 50 100 200 25 50 100 200 Cross section surface in mm2 2 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 4 1 5 1 5 1 5 2 5 1 5 1 5 1 5 1 5 6 1 5 1 5 1 5 4 1 5 1 5 1 5 2 5 8 1 5 1 5 2 5 6 1 5 1 5 1 5 2 5 10 1 5 1 5 4...

Page 25: ...the performance limit of the generator or the power limitations of the plug receptacle The button will pop out if the circuit breaker responds Push the button to reactivate the circuit breaker Comment...

Page 26: ...10A 3 pin d1 Schuko IP44 CEE 7 plug receptacle 230 V 16 A d2 CEE plug receptacle IP44 2P E 230 V 16 A d3 Switzerland IP44 plug receptacle 230 V 16 A d4 French IP44 plug receptacle 230V 16 A e1 CEE plu...

Page 27: ...heck Engine oil level Fuel level State of the air cleaner Tight fit of the outer bracket State of the fuel lines 7 10 Starting See image below 1 Disconnect all connections from the generator and put t...

Page 28: ...fuel shut off valve Comment To turn off quickly in cases of emergency put the engine switch in the OFF position c2 7 12 Emergency stop procedure Procedure In the case of an accident of a failure of th...

Page 29: ...e first month or 20 hours Every 3 months or 50 hours Every 6 months or 100 hours Every year or 300 hours Check the fuel level Check the engine oil level Check the air cleaner Check external fastening...

Page 30: ...n should be placed under machine to catch the fluid and a waterproof sheet should also be placed under the machine to protect the ground The fluid must be disposed according to the relevant regulation...

Page 31: ...leaner with gasoline or other solvents with a low combustion point as this can result in fire or explosions Maintenance 1 Loosen the locks a on the upper and lower sides of the air cleaner filter cove...

Page 32: ...e is switched off Never touch a hot exhaust Comment See the technical data for the recommended spark plug and spark plug air gap 1 Remove and check the spark plug 2 Replace the spark plug if the isola...

Page 33: ...d Unscrew the RPM adjusting screw a in and out until a speed of 3150 RPM is reached at zero load NOTE Tools and other electrical equipment can be damaged if the engine speed is set too high or too low...

Page 34: ...tank in a well vented area and away from flames or sparks 3 Open the drain plug on the carburetor and drain any remaining fuel from the carburetor 4 Change the engine oil 5 Remove the spark plug and p...

Page 35: ...engine No electric equipment is connected to the generator Spark plug is in good condition Spark plug cap is firmly seated Engine oil level is sufficient Check the following if the engine starts but t...

Page 36: ...ely for commercial use a so called B2B device according to the WEEE directive Unlike equipment mostly used in private households so called B2C devices this machine may therefore not be disposed of in...

Page 37: ...0 9 Nominal speed rpm 3000 3000 Phases 1 1 Type of mains Protective breaker Protective breaker Total harmonic distortion THD 6 6 Start up behavior ICC In 3 4 3 4 Tank capacity l 11 11 Main fuse A 20...

Page 38: ...nal speed rpm 3000 Phases 3 Type of mains Protective breaker Total harmonic distortion THD 6 Start up behavior ICC In 3 4 Voltage accuracy 6 Output current 3 A 8 Tank capacity l 11 Main fuse A 10 Avai...

Page 39: ...placement cm3 270 Inclined angle cylinder 20 Fuel type Gasoline Fuel consumption l h 1 6 Mixture preparation Carburettor Oil Specification SAE 10W 40 Oil capacity l 1 1 Max performance kW 5 1 RPM rpm...

Page 40: ...r Plug connection without grounded conductor contact I Connection of all conductive housing components to the grounded conductor Plug connection with grounded conductor contact II Reinforced or double...

Page 41: ...r 12 5 mm 0 5 in 3 Protected against touch with a tool diameter 2 5 mm 0 01 in Protected against small foreign objects with diameter 2 5 mm 0 01 in 4 Protected against touch with a wire diameter 1 mm...

Page 42: ...indings 5 Diode 2 Auxiliary winding 6 Surge absorber 3 Capacitor 7 Circuit breaker 4 Rotor windings 8 Plug receptacle 230V 16A Color chart B Black V Purple Or Orange G Green W White Pr Purple L Blue Y...

Page 43: ...Circuit breaker 3 Voltage regulator current rectifier 8 Plug receptacle 230V 1 16A 4 Rotor windings 9 Plug receptacle 400V 3 16A 5 Compound transformer 10 Brushes Color chart B Black V Purple Or Orang...

Page 44: ...44 Original Declaration of conformity...

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