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PRODUCT MANUAL

SPEED ALERT CONTROLLER 8-35 Vdc

Part No. 3515 | 3508

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Summary of Contents for 3508

Page 1: ...PRODUCT MANUAL SPEED ALERT CONTROLLER 8 35 Vdc Part No 3515 3508 ...

Page 2: ...or infringements upon the rights of third parties that may result from its use All examples and diagrams shown in this manual are intended only as an aid to understanding the text not to guarantee operation RCT will accept no responsibility for actual use of the product based on these illustrative examples Please contact your nearest RCT branch for more information concerning applications in life ...

Page 3: ...iagram to suit Toyota Nissan Application 222l 8 System Layout Diagram to suit Forklift Application 490j 9 Calibration 10 3515 Speed Alert Control Unit Setup Procedure 10 Service Information 12 Service Schedule 12 Service Procedure 12 Parts List 12 Parts Included with the 3515 Speed Alert Controller 12 Parts Included with the 3508 Industrial Speed Alert Kit 12 Compliance and Standards 12 Troublesho...

Page 4: ...dified on 26 09 2018 Remote Control Technologies Pty Ltd Table of Figures Figure 1 Muirhead Speed Alert Controller part number 3515 6 Figure 1 Drawing 222l Internal wiring diagram 8 Figure 2 Drawing 490j System layout diagram 9 ...

Page 5: ... protect the machine and other equipment in the area Do not operate any machine with a known fault and report all findings to the supervisor in writing Test and operate machine as per machine OEM and site procedures Read and understand machine and site specific operational and testing instructions Product Before applying power to the equipment the user repairer installer must read all product inst...

Page 6: ...he warning signal via relay 1 RLY 1 while the second value activates the alarm signal via relay 2 RLY 2 In both warning and alarm states devices such as strobe lights and audible alarms can be activated The speed alert system is designed to suit all types of forklifts Features and Functions Compact and robust design Increases workplace and road safety Reduces speed related injuries Reduces fuel ru...

Page 7: ...alert system will return to normal status Installation Guide 1 Install the control unit in a suitable location preferably within the instrument panel area of the forklift 2 Run the wiring in the most suitable way to keep the wiring harness protected and out of the way of moving parts 3 Refer to the wiring tables below and the wiring diagrams on the following pages as a guide on how to wire up the ...

Page 8: ...RCT The drawing is to be returned to RCT on demand INDUSTRIAL SPEED ALERT CONTROLLER INTERNAL WIRING www rct net au UNCONTROLLED DOCUMENT REV 4 DWG No 222l STATUS NTS SCALE Released SHEET 1 of 1 BY PD DRN GT DATE 18 07 05 APPD PD DATE 18 07 05 STOCK CODE MH SA C M V PART NO 3515 3rd ANGLE PROJECTION ALL DIMENSIONS IN MILLIMETERS REV ZONE DESCRIPTION BY DATE 1 added calibration procedure PD 15 09 0...

Page 9: ... OPTIONAL IF REQUIRED CONNECT THE SIGNAL AMPLIFIER AS SHOWN 1 2 3 4 5 6 7 8 9 10 11 12 B A C D E F G H B A C D E F G H 1 2 3 4 5 6 7 8 9 10 11 12 A4 COPYRIGHT ALL RIGHTS RESERVED This drawing is the property of REMOTE CONTROL TECHNOLOGIES PTY LTD RCT and is not to be copied or used in whole or in part for any purpose without the express authority of RCT The drawing is to be returned to RCT on dema...

Page 10: ...Select 2 on the HEX rotary switch to select relay 2 trip frequency Drive the machine to 50 of the desired alarm speed and set the resulting frequency by pressing the push button for one second This will be acknowledged by the status indicator staying on while the button is pressed 3 Select 3 on the HEX rotary switch to select relay 1 release frequency Drive the machine to 50 of the desired pre ala...

Page 11: ...ese frequencies are set in programming mode and are equal to RCT factory settings RLY 1 RLY 2 Trip 336 Hz 420 Hz Release 252 Hz 336 Hz Note RCT configures these frequencies as a standard setup Also note that if a factory restore of 06C8 is initiated then the set ups as listed above will be installed and all other settings will be erased or lost ...

Page 12: ...nit 1 Parts Included with the 3508 Industrial Speed Alert Kit Part No Description Qty 3510 Loom to suit Industrial Speed Alert Kit 1 11109 LED 6 32 Volt Red 2T 1 4040 Strobe Light Blue 4 12 48 V 1 3515 Speed Alert Control Unit 1 4804 Signal Amplifier not supplied with the kit order if necessary for installation of the 3515 control unit 0 Compliance and Standards RCT has an obligation as a manufact...

Page 13: ... IP67 Programming adjustment YES through the use of the onboard HEX switch Frequency input voltage hysteresis 4 V high 2 V low Continuous carrying current 10 A Input filter Single pole at 100 kHz Response time freq 15 Hz Better than 120 ms Response time freq 15 Hz Better than 2 cycles Frequency tolerance 0 50 C 0 5 Detect jitter Less than 0 25 Adjustable trip frequency Yes 0 01 Hz to 25 kHz Adjust...

Page 14: ...rcuit Board E G For example PIN Personal Identification Number ETR Energised To Run PLC Programmable Logic Controller ETS Energised To Stop POT Potentiometer ESD Engine Shutdown PPM Pulses Per Metre FET Field Effect Transistor PWM Pulse Width Modulation GND Ground PWR Power H Hours Rev Revision HEX Hexadecimal Numbering System RF Radio Frequency ID Identity RH Relative Humidity i e That is rpm Rev...

Page 15: ... 2010 GS Updated drawing 358v 1 3 24 01 2011 SD Updated drawing 350t 1 4 09 10 2013 MT Replaced drawing 192j with 490j 1 5 22 05 2015 JG Updated drawing 358v 1 6 15 09 2015 CamB Revised manual and updated to new format 1 7 02 06 2016 JB Updated Technical Specifications table Added Compliance and Standards information 1 8 26 09 2018 CC Updated manual to latest standards Including adding Table of Fi...

Page 16: ...Discover more www rct global com sales rct global com AUSTRALIA 61 0 8 9353 6577 AFRICA 27 0 83 292 4246 CANADA 1 705 590 4001 RUSSIA CIS 7 910 411 11 74 SOUTH AMERICA 56 9 8731 9925 USA 1 801 938 9214 ...

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