Muir HR1600 Cougar User Manual Download Page 21

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QTY PART NUMBER

DESCRIPTION

QTY

P22-HSGHR1200A

HOUSING ALLOY HR1200 COUGAR SG/SC

K06-SFTHR1200H

SHAFT ASSEMBLY HR1200 COUG SINGLE GYP

P07-CLNBRZHR01200C

CLUTCH NUT BRONZE HR1200 COUGAR 3 PRONG

P08-CNEBRZHR01200CD 'D' CONE BRONZE HR1200C COUGAR

P11-HANAB2LEV01200C HANDLE LEVER AB2 HR1200C COUGAR

P02-NOVHR01200CLH

BEARING LEVER HANDLE NOV HR1200C COUGAR

P22-BPLALLHR01200

BASE PLATE ALLOY HR1200 COUGAR

P02-NOVHR01200CCS

BEARING CAPSTAN SIDE NOV HR1200C COUGAR

P02-GSH035.0025.052

SPACER GUARDSHAFT HR1200C CAPSTAN

10 S13-30409.52025

BOLT HEX HD SS304 0-3/8 X 1 INCH

11 P21-BRS050.8009.505

W ASHER BRASS 2" X 3/8" X 5 MM

12 S45-30407.94013

SCREW SHCS SS304 5/16 X 0-1/2 INCH

13 P13-BRZLEVHR1200C

PAW L LEVER HANDLE HR1200C COUGAR

14 S13-30409.52038

BOLT HEX HD SS304 0-3/8 X 1-1/2 INCH

15 P02-303013.5009.314

BUSH SS303 HR1200C COUNTERW EIGHT PAW L

16 P13-BRZCW GHR1200C

PAW L COUNTERW EIGHT HR1200C COUGAR

17 S36-30409.52013

SCREW HEX HD SS304 3/8 X 0-1/2 INCH

18 S75-30409.52019

W ASHER FLAT SS304 3/8 INCH X 0-3/4 INCH

19 P02-NYL025.0010.517

BUSH NYLON HR1200C COUGAR FOOT

20 P11-HAN304EXHR1200C HANDLE EXTENSION 304 HR1200C COUGAR

21 S33-30404.76013

SCREW CSK SL MT 304 0-3/16 X 0-1/2 INCH

22 R41-ORG04203503.5

'O' RING SEAL 42X35X3.5 (BS220)

23 S33-30406.35025

SCREW CSK SL MT 304 0-1/4 X 1 INCH

24 S76-30409.52

W ASHER SPRING SS304 3/8 INCH

25 S75-30409.52025

W ASHER FLAT SS304 3/8 INCH 1 LGE/OD

Summary of Contents for HR1600 Cougar

Page 1: ...T H E W O R L D P O W E R I N A N C H O R I N G S Y S T E M S HR1600 COUGAR www muir com au HR 1600 COUGAR HORIZONTAL WINDLASS ...

Page 2: ...e of Horizontal Windlass Housing in the event of Manual Override being used to manually retrieve chain The pawl is NOT designed to be laid on at anchor use a chain stopper devil claw or snubbed line Do not reverse the winch with the pawl engaged as damage will result to the pawl and housing Therefore remove the pawl from the winch and store in a safe place after using the manual override ...

Page 3: ...Hauling on Capstan Electrical information page 5 Circuit breaker Deck switch Isolating switch Batteries Rotation Wiring layout page 6 Operating Instructions page 7 Servicing Maintenance Instructions page 8 Rope Chain splice page 9 Line care Trouble Shooting Warranty and Warranty Registration Card page 10 Deck Template Deck Template to suit all models Wiring Diagram All HR1600 Cougar Models 12 24V ...

Page 4: ... Auto Anchor can be used Under no circumstances should the windlass be operated if it is stalled or overloaded If anchor retrieval is impaired by high wind heavy seas or the anchor is snagged ease the load by either motoring or sailing slowly forward into the wind with a chain stopping device in place The rope or chain should be cleared off and the anchor driven out by the engine otherwise the gea...

Page 5: ...upplied mark the mounting centres and drill the holes 11mm 7 16 for the deck bolts of 10mm 3 8 Mark the chain pipe centres at this time Refer template Figure 4 Apply an appropriate sealant to the base plate and mounting block if required and carefully tighten the nuts washers onto the deck bolts under the deck Remove excess sealer For Aluminium or Steel hull vessels it is important to insulate the...

Page 6: ...rew G behind the finger in the chain pipe and turn the pin H towards the gypsy with a large screwdriver Manual Override System MORS This allows the operator to manually recover the anchor and anchor rode without the use of the electrics For manual operation the locking pawl should be first engaged into the gypsy this stops the gypsy from running back wards the clutch should be released marginally ...

Page 7: ...es not fold and stack as well as chain Vertical windlasses minimise deck intrusion and the modern curved lines of the Muir windlass enhance the look of any vessel A vertical windlass provides the advantages of a I 80 degree wrap of the anchor rode around the gypsy Horizontal Windlass Fully enclosed above deck this style is usually preferred where locker space is limited or additional fall is requi...

Page 8: ...sed as an isolating switch purely for safety reasons Deck Switches are best located out to either port or starboard or directly behind the windlass in a position where it can be easily reached with your foot or knee preferably where you can view the anchor and chain coming aboard Isolating Switch should be fitted in an accessible position for safety ideally close to the battery or switches The iso...

Page 9: ...OL BOX DECK SWITCHES TOGGLE SWITCH BATTERY CIRCUIT BREAKER SOLENOID CONTROL BOX DECK SWITCHES AUTOANCHOR AUTOANCHOR SENSOR 1 2 3 4 5 6 1 1 3 1 2 4 BATTERY CIRCUIT BREAKER SOLENOID CONTROL BOX TOGGEL SWITCH 1 2 3 4 TOGGLE SWITCH LAYOUT AUTOANCHOR LAYOUT 3 For wiring information please refer to the appropriate wiring diagram OGG NOT BE USED AS WIRING DIAGRAMS ...

Page 10: ... chain and anchor Keep fingers hair and clothing well clear when the windlass is in operation Auto Anchor Launching Two direction windlasses are now standard If the anchor and anchor roller can be positioned so that it falls as soon as the windlass is reversed the whole operation can then be carried out remotely from aft or fly bridge Remote switch controls are self centering and stop the windlass...

Page 11: ...Shaft D 3 Greasing if no further maintenance is required After removing the gypsy D cone it is now possible to grease the exposed Main shaft cone E Then reverse the above steps to re assemble Also see Note on bottom of page 4 Removing Capstan Place 14mm 9 16 Socket onto F Screw and turn anti clockwise to remove Now the Capstan can be removed Taking Care Not to lose the capstan drive key 5 Greasing...

Page 12: ...prevent it from hardening It is recommended to soak your rope in fresh water containing fabric softener every 3 months In case of a rope jam slacken off the windlass clutch to free the jammed line When retrieving the anchor rode do not continue to run the windlass if the anchor or chain is jammed as line slippage in the gypsy will cause damage to the line Trouble Shooting ELECTRICAL 1 Check the ba...

Page 13: ...satisfactory storage or use of equipment prior to installation in the approved intended manner Exclusions All incidental and or consequential damages are excluded from this warranty Warranties of merchantability and fitness are excluded from this warranty Implied warranties are limited to the life of this warranty Some countries do not allow limitations on how long an implied warranty lasts or the...

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Page 15: ...600 COUGAR HR2500 CHEETAH 14 10 15 COUNTERWEIGHT PAWL MOUNTING INFORMATION A4 UNLESS OTHERWISE SPECIFIED 0 5 0 1 0 03 REV No DESC BY DATE PAWL MOUNT TO SUIT COUGAR AND CHEETAH PAWL MOUNT SPACER COUNTERWEIGHT PAWL MOUNTING HOLE HR1600 COUGAR PORT SIDE GYPSY COUNTERWEIGHT PAWL MOUNTING HOLE HR2500 CHEETAH PORT SIDE GYPSY COUNTERWEIGHT PAWL MOUNTING HOLE HR2500 CHEETAH STARBOARD SIDE GYPSY COUNTERWEI...

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Page 18: ... 0025 052 SPACER GUARDSHAFT HR1200C CAPSTAN 2 6 P04 CAPBRZ01200C CAPSTAN BRONZE HR1200C COUGAR 2 7 P21 BRS031 8009 503 WASHER BRASS 1 1 4 X 3 8 X 3MM 2 8 S13 30409 52025 BOLT HEX HD SS304 0 3 8 X 1 INCH 2 9 P02 NYL025 0010 517 BUSH NYLON HR1200C COUGAR FOOT 4 10 S33 30404 76013 SCREW CSK SL MT 304 0 3 16 X 0 1 2 INCH 4 11 R41 ORG04203503 5 O RING SEAL 42X35X3 5 BS220 2 12 S76 30409 52 WASHER SPRIN...

Page 19: ...T HEX HD SS304 0 3 8 X 1 INCH 1 13 S45 30407 94013 SCREW SHCS SS304 5 16 X 0 1 2 INCH 1 14 P13 BRZLEVHR1200CL PAWL LEVER HANDLE HR1200C COUGAR LH 1 15 S13 30409 52038 BOLT HEX HD SS304 0 3 8 X 1 1 2 INCH 1 16 P02 303013 5009 314 BUSH SS303 HR1200C COUNTERWEIGHT PAWL 1 17 P13 BRZCWGHR1200C PAWL COUNTERWEIGHT HR1200C COUGAR 1 18 S36 30409 52013 SCREW HEX HD SS304 3 8 X 0 1 2 INCH 1 19 S75 30409 5201...

Page 20: ...T HEX HD SS304 0 3 8 X 1 INCH 1 13 S45 30407 94013 SCREW SHCS SS304 5 16 X 0 1 2 INCH 1 14 P13 BRZLEVHR1200C PAWL LEVER HANDLE HR1200C COUGAR 1 15 S13 30409 52038 BOLT HEX HD SS304 0 3 8 X 1 1 2 INCH 1 16 P02 303013 5009 314 BUSH SS303 HR1200C COUNTERWEIGHT PAWL 1 17 P13 BRZCWGHR1200C PAWL COUNTERWEIGHT HR1200C COUGAR 1 18 S36 30409 52013 SCREW HEX HD SS304 3 8 X 0 1 2 INCH 1 19 S75 30409 52019 WA...

Page 21: ... WASHER BRASS 2 X 3 8 X 5 MM 1 12 S45 30407 94013 SCREW SHCS SS304 5 16 X 0 1 2 INCH 1 13 P13 BRZLEVHR1200C PAWL LEVER HANDLE HR1200C COUGAR 1 14 S13 30409 52038 BOLT HEX HD SS304 0 3 8 X 1 1 2 INCH 1 15 P02 303013 5009 314 BUSH SS303 HR1200C COUNTERWEIGHT PAWL 1 16 P13 BRZCWGHR1200C PAWL COUNTERWEIGHT HR1200C COUGAR 1 17 S36 30409 52013 SCREW HEX HD SS304 3 8 X 0 1 2 INCH 1 18 S75 30409 52019 WAS...

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Page 23: ...Email info muir com au www muir com au 2005 Muir Engineering Pty Ltd Muir reserves the right to alter specifications without notice All rights reserved While all due care and attention has been taken in the preparation of this manual no responsibility shall be taken for errors or omissions WINDLASS SERIAL NUMBER ...

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