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HR1600 COUGAR 

www.muir.com.au

  

 

 

 

Horizontal Winch Chain pipe Fitting 

 

 

1.

 

To position the chain pipe (A), first align the stripper (B) with the 
centre of the gypsy. 

2.

 

Wrap the chain (D) around the gypsy (C) and through the chain 

pipe to position the chain pipe correctly. 

3.

 

Align the stripper to the inside of the chain as it falls vertically into 

the chain locker. 

4.

 

Mark the chain pipe position and drill the bolt holes, finally cut out 
the section for the chain to pass through the deck and then bolt 

the chain pipe into place. 

 
 

 
 
 

Horizontal Winch Chain pipe with Rope/Chain Management System Fitting 

 

1.

 

Position the chain pipe (A) so that the peeler (B) is directly under 

the centre of the gypsy (C), and the finger sits on top (D). 

2.

 

Slide the S/S stripper (E), over the middle of the gypsy lining it up 
with the hole in the peeler for the screw (F). 

3.

 

Fit the stripper with the screw making sure the countersunk head 

is inside the chain pipe. Tighten with washer and nylock nut 

4.

 

Check the position of the chain pipe and make sure the stripper 

does not hit the gypsy when it is rotating. Spot the holes for the 

chain pipe on the deck with the chain pipe in position. Remove 
the chain pipe and drill the mounting holes. Refit the chain pipe, 

checking its position again, and fasten it to the deck. 

5.

 

To tension the rope finger, loosen the grub screw (G), behind the 
finger in the chain pipe, and turn the pin (H), towards the gypsy 

with a large screwdriver. 

 

 

 

Manual Override System (MORS) 

This allows the operator to manually recover the anchor and anchor rode without the use of the electrics. For 

manual operation the locking pawl should be first engaged into the gypsy, this stops the gypsy from running 

back wards, the clutch should be released marginally by turning in an anti-clockwise direction. Now the gypsy is 
free to turn and the manual override handle can be moved in a clockwise direction to engage the gypsy, when 

pulling in an anti-clockwise direction the MOR pawl will engage and drive the gypsy retrieving the chain, as the 

handle is moved clockwise the weight will be taken by the locking pawl. 

 

Rope/Chain Management System (RCMS)

 

 

Optional chain pipe kits (with pipe, special 180 degree stripper and spring loaded finger are available. The rope 

finger pawl guides the rope and chain around the gypsy and through this special chain pipe. 
The standard chain pipe with its integral stripper is normally supplied when otherwise specified or ordered by the 

customer. 

 

Adjustment: Firm tension of the finger is required to reduce rope (nylon Line) slipping through the gypsy. Check 

the spring tension (at least) annually and re-tension the spring when needed. To adjust this tension (if your line is 
slipping) refer to the procedure below. 

 

Procedure:  

1.

 

Loosen the grub screw on the chain pipe with an Allen key for finger adjustment. 

2.

 

Turn the screwdriver clockwise to tension the spring, while holding the tension re-tighten the grub screw 

Summary of Contents for HR1600 Cougar

Page 1: ...T H E W O R L D P O W E R I N A N C H O R I N G S Y S T E M S HR1600 COUGAR www muir com au HR 1600 COUGAR HORIZONTAL WINDLASS ...

Page 2: ...e of Horizontal Windlass Housing in the event of Manual Override being used to manually retrieve chain The pawl is NOT designed to be laid on at anchor use a chain stopper devil claw or snubbed line Do not reverse the winch with the pawl engaged as damage will result to the pawl and housing Therefore remove the pawl from the winch and store in a safe place after using the manual override ...

Page 3: ...Hauling on Capstan Electrical information page 5 Circuit breaker Deck switch Isolating switch Batteries Rotation Wiring layout page 6 Operating Instructions page 7 Servicing Maintenance Instructions page 8 Rope Chain splice page 9 Line care Trouble Shooting Warranty and Warranty Registration Card page 10 Deck Template Deck Template to suit all models Wiring Diagram All HR1600 Cougar Models 12 24V ...

Page 4: ... Auto Anchor can be used Under no circumstances should the windlass be operated if it is stalled or overloaded If anchor retrieval is impaired by high wind heavy seas or the anchor is snagged ease the load by either motoring or sailing slowly forward into the wind with a chain stopping device in place The rope or chain should be cleared off and the anchor driven out by the engine otherwise the gea...

Page 5: ...upplied mark the mounting centres and drill the holes 11mm 7 16 for the deck bolts of 10mm 3 8 Mark the chain pipe centres at this time Refer template Figure 4 Apply an appropriate sealant to the base plate and mounting block if required and carefully tighten the nuts washers onto the deck bolts under the deck Remove excess sealer For Aluminium or Steel hull vessels it is important to insulate the...

Page 6: ...rew G behind the finger in the chain pipe and turn the pin H towards the gypsy with a large screwdriver Manual Override System MORS This allows the operator to manually recover the anchor and anchor rode without the use of the electrics For manual operation the locking pawl should be first engaged into the gypsy this stops the gypsy from running back wards the clutch should be released marginally ...

Page 7: ...es not fold and stack as well as chain Vertical windlasses minimise deck intrusion and the modern curved lines of the Muir windlass enhance the look of any vessel A vertical windlass provides the advantages of a I 80 degree wrap of the anchor rode around the gypsy Horizontal Windlass Fully enclosed above deck this style is usually preferred where locker space is limited or additional fall is requi...

Page 8: ...sed as an isolating switch purely for safety reasons Deck Switches are best located out to either port or starboard or directly behind the windlass in a position where it can be easily reached with your foot or knee preferably where you can view the anchor and chain coming aboard Isolating Switch should be fitted in an accessible position for safety ideally close to the battery or switches The iso...

Page 9: ...OL BOX DECK SWITCHES TOGGLE SWITCH BATTERY CIRCUIT BREAKER SOLENOID CONTROL BOX DECK SWITCHES AUTOANCHOR AUTOANCHOR SENSOR 1 2 3 4 5 6 1 1 3 1 2 4 BATTERY CIRCUIT BREAKER SOLENOID CONTROL BOX TOGGEL SWITCH 1 2 3 4 TOGGLE SWITCH LAYOUT AUTOANCHOR LAYOUT 3 For wiring information please refer to the appropriate wiring diagram OGG NOT BE USED AS WIRING DIAGRAMS ...

Page 10: ... chain and anchor Keep fingers hair and clothing well clear when the windlass is in operation Auto Anchor Launching Two direction windlasses are now standard If the anchor and anchor roller can be positioned so that it falls as soon as the windlass is reversed the whole operation can then be carried out remotely from aft or fly bridge Remote switch controls are self centering and stop the windlass...

Page 11: ...Shaft D 3 Greasing if no further maintenance is required After removing the gypsy D cone it is now possible to grease the exposed Main shaft cone E Then reverse the above steps to re assemble Also see Note on bottom of page 4 Removing Capstan Place 14mm 9 16 Socket onto F Screw and turn anti clockwise to remove Now the Capstan can be removed Taking Care Not to lose the capstan drive key 5 Greasing...

Page 12: ...prevent it from hardening It is recommended to soak your rope in fresh water containing fabric softener every 3 months In case of a rope jam slacken off the windlass clutch to free the jammed line When retrieving the anchor rode do not continue to run the windlass if the anchor or chain is jammed as line slippage in the gypsy will cause damage to the line Trouble Shooting ELECTRICAL 1 Check the ba...

Page 13: ...satisfactory storage or use of equipment prior to installation in the approved intended manner Exclusions All incidental and or consequential damages are excluded from this warranty Warranties of merchantability and fitness are excluded from this warranty Implied warranties are limited to the life of this warranty Some countries do not allow limitations on how long an implied warranty lasts or the...

Page 14: ......

Page 15: ...600 COUGAR HR2500 CHEETAH 14 10 15 COUNTERWEIGHT PAWL MOUNTING INFORMATION A4 UNLESS OTHERWISE SPECIFIED 0 5 0 1 0 03 REV No DESC BY DATE PAWL MOUNT TO SUIT COUGAR AND CHEETAH PAWL MOUNT SPACER COUNTERWEIGHT PAWL MOUNTING HOLE HR1600 COUGAR PORT SIDE GYPSY COUNTERWEIGHT PAWL MOUNTING HOLE HR2500 CHEETAH PORT SIDE GYPSY COUNTERWEIGHT PAWL MOUNTING HOLE HR2500 CHEETAH STARBOARD SIDE GYPSY COUNTERWEI...

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Page 18: ... 0025 052 SPACER GUARDSHAFT HR1200C CAPSTAN 2 6 P04 CAPBRZ01200C CAPSTAN BRONZE HR1200C COUGAR 2 7 P21 BRS031 8009 503 WASHER BRASS 1 1 4 X 3 8 X 3MM 2 8 S13 30409 52025 BOLT HEX HD SS304 0 3 8 X 1 INCH 2 9 P02 NYL025 0010 517 BUSH NYLON HR1200C COUGAR FOOT 4 10 S33 30404 76013 SCREW CSK SL MT 304 0 3 16 X 0 1 2 INCH 4 11 R41 ORG04203503 5 O RING SEAL 42X35X3 5 BS220 2 12 S76 30409 52 WASHER SPRIN...

Page 19: ...T HEX HD SS304 0 3 8 X 1 INCH 1 13 S45 30407 94013 SCREW SHCS SS304 5 16 X 0 1 2 INCH 1 14 P13 BRZLEVHR1200CL PAWL LEVER HANDLE HR1200C COUGAR LH 1 15 S13 30409 52038 BOLT HEX HD SS304 0 3 8 X 1 1 2 INCH 1 16 P02 303013 5009 314 BUSH SS303 HR1200C COUNTERWEIGHT PAWL 1 17 P13 BRZCWGHR1200C PAWL COUNTERWEIGHT HR1200C COUGAR 1 18 S36 30409 52013 SCREW HEX HD SS304 3 8 X 0 1 2 INCH 1 19 S75 30409 5201...

Page 20: ...T HEX HD SS304 0 3 8 X 1 INCH 1 13 S45 30407 94013 SCREW SHCS SS304 5 16 X 0 1 2 INCH 1 14 P13 BRZLEVHR1200C PAWL LEVER HANDLE HR1200C COUGAR 1 15 S13 30409 52038 BOLT HEX HD SS304 0 3 8 X 1 1 2 INCH 1 16 P02 303013 5009 314 BUSH SS303 HR1200C COUNTERWEIGHT PAWL 1 17 P13 BRZCWGHR1200C PAWL COUNTERWEIGHT HR1200C COUGAR 1 18 S36 30409 52013 SCREW HEX HD SS304 3 8 X 0 1 2 INCH 1 19 S75 30409 52019 WA...

Page 21: ... WASHER BRASS 2 X 3 8 X 5 MM 1 12 S45 30407 94013 SCREW SHCS SS304 5 16 X 0 1 2 INCH 1 13 P13 BRZLEVHR1200C PAWL LEVER HANDLE HR1200C COUGAR 1 14 S13 30409 52038 BOLT HEX HD SS304 0 3 8 X 1 1 2 INCH 1 15 P02 303013 5009 314 BUSH SS303 HR1200C COUNTERWEIGHT PAWL 1 16 P13 BRZCWGHR1200C PAWL COUNTERWEIGHT HR1200C COUGAR 1 17 S36 30409 52013 SCREW HEX HD SS304 3 8 X 0 1 2 INCH 1 18 S75 30409 52019 WAS...

Page 22: ......

Page 23: ...Email info muir com au www muir com au 2005 Muir Engineering Pty Ltd Muir reserves the right to alter specifications without notice All rights reserved While all due care and attention has been taken in the preparation of this manual no responsibility shall be taken for errors or omissions WINDLASS SERIAL NUMBER ...

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